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CN201827889U - Preheated air wedge-shaped burner - Google Patents

Preheated air wedge-shaped burner Download PDF

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CN201827889U
CN201827889U CN2010205631587U CN201020563158U CN201827889U CN 201827889 U CN201827889 U CN 201827889U CN 2010205631587 U CN2010205631587 U CN 2010205631587U CN 201020563158 U CN201020563158 U CN 201020563158U CN 201827889 U CN201827889 U CN 201827889U
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burner
main burning
inner burner
main
tube
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陆守祥
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HEFEI EQUIP INDUSTRIAL EQUIPMENT Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

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Abstract

本实用新型公开了一种预热空气楔形燃烧器,具有筒状的主烧管,在主烧管的内腔同轴设置有内烧嘴,内烧嘴的一端内腔渐进收拢并以其端部与主烧管的内腔相通,内烧嘴的另一端与主烧管的端部密封连接,该密封端部设有与内烧嘴内腔相通的燃气连接管;靠近封闭端的主烧管的外壁上径向连通有空气进气管,远离封闭端的内烧嘴的外壁上开设有若干进气孔,进气管通过主烧管与内烧嘴的夹层及进气孔与内烧嘴的内腔相通;在主烧管的外壁倾斜连接有安装法兰。安装法兰与主烧管的轴线形成40-45°的夹角,当燃烧器安装在圆形工业炉上时,内烧嘴喷出的火焰可以沿炉内腔的切线方向进入,使得内烧嘴喷出的火焰能够充分搅动炉腔内的气流,实现其温度场的均匀性。

Figure 201020563158

The utility model discloses a wedge-shaped burner for preheating air, which has a cylindrical main burning tube. An inner burner is coaxially arranged in the inner cavity of the main burning tube. The other end of the inner burner is sealed and connected with the end of the main burning tube, and the sealed end is provided with a gas connecting pipe communicating with the inner cavity of the inner burner; the main burning tube near the closed end There is an air intake pipe radially connected to the outer wall of the inner burner, and a number of air intake holes are opened on the outer wall of the inner burner away from the closed end. Connected; the outer wall of the main burning tube is obliquely connected with a mounting flange. The installation flange and the axis of the main combustion tube form an included angle of 40-45°. When the burner is installed on a circular industrial furnace, the flame ejected from the inner burner can enter along the tangential direction of the furnace cavity, so that the inner combustion The flame ejected from the nozzle can fully stir the airflow in the furnace chamber to achieve the uniformity of its temperature field.

Figure 201020563158

Description

预热空气楔形燃烧器 Preheating Air Wedge Burner

技术领域:Technical field:

本实用新型涉及一种预热空气锲形燃烧器,特别是一种用于全氢罩式炉、退火炉、金属熔炉的工业加热和熔化的燃烧器。The utility model relates to a preheating air wedge burner, in particular to a burner used for industrial heating and melting of full hydrogen bell furnaces, annealing furnaces and metal melting furnaces.

背景技术:Background technique:

对于现有工业炉中使用的燃烧器,燃烧器的中心轴线和安装法兰成垂直方向,很难让燃烧器的火焰沿工业炉的切线方向进入,无法扰动炉腔内的气流,不能实现其温度场的均匀性。现有的燃烧器在冷态情况下不易点火,或者在热态情况下容易熄火。现有的燃烧器内烧嘴是喇叭口设计,火焰的形状不受控,火焰速度较低,不利于工业炉内高温气流的流动,从而导致温度的不均匀。现有的燃烧器的热效率较低,对能源造成了浪费。For the burner used in the existing industrial furnace, the central axis of the burner and the mounting flange are in the vertical direction, it is difficult to let the flame of the burner enter along the tangential direction of the industrial furnace, and it is impossible to disturb the air flow in the furnace cavity and realize its Uniformity of the temperature field. Existing burners are not easy to ignite in a cold state, or are easy to extinguish in a hot state. The burner in the existing burner is a trumpet design, the shape of the flame is uncontrolled, and the flame speed is low, which is not conducive to the flow of high-temperature air in the industrial furnace, resulting in uneven temperature. The thermal efficiency of the existing burner is low, which causes waste of energy.

发明内容:Invention content:

为克服现有技术的缺陷,本实用新型的目的在于提供一种预热空气锲形燃烧器,它安装方便,能够有效地降低工业炉的能耗和烟气排放温度。在常温下可靠地点火,并且在助燃空气预热后直至500摄氏度都能稳定的燃烧。In order to overcome the defects of the prior art, the purpose of this utility model is to provide a preheating air wedge burner, which is easy to install and can effectively reduce the energy consumption of industrial furnaces and the exhaust temperature of flue gas. It can be ignited reliably at room temperature, and can burn stably up to 500 degrees Celsius after the combustion air is preheated.

本实用新型解决技术问题采用如下技术方案:The utility model solves the technical problem and adopts the following technical solutions:

预热空气锲形燃烧器,具有筒状的主烧管,在所述主烧管的内腔同轴设置有内烧嘴,所述内烧嘴的一端内腔渐进收拢并以其端部与所述主烧管的内腔相通,内烧嘴的另一端与主烧管的端部密封连接,该密封端部设有与所述内烧嘴内腔相通的燃气连接管;靠近封闭端的主烧管的外壁上径向连通有空气进气管,远离封闭端的内烧嘴的外壁上开设有若干进气孔,所述进气管通过主烧管与内烧嘴的夹层及所述进气孔与内烧嘴的内腔相通;在所述主烧管的外壁倾斜连接有安装法兰。The preheating air wedge burner has a cylindrical main burning tube, and an inner burner is coaxially arranged in the inner cavity of the main burning tube. The inner cavity of the main burning tube is connected, and the other end of the inner burner is sealed and connected with the end of the main burning tube, and the sealed end is provided with a gas connecting pipe communicating with the inner cavity of the inner burner; the main burning tube near the closed end The outer wall of the burning tube is radially connected with an air intake pipe, and the outer wall of the inner burner away from the closed end is provided with a number of air intake holes. The inner cavity of the inner burner is communicated; the outer wall of the main burning tube is obliquely connected with an installation flange.

在所述主烧管的封闭端端部设置有点火电极及紫外线检测器。An ignition electrode and an ultraviolet detector are arranged at the closed end of the main burning tube.

所述安装法兰与主烧管的轴线之间形成的夹角为40-50°。The included angle formed between the mounting flange and the axis of the main combustion tube is 40-50°.

与已有技术相比,本实用新型的有益效果体现在:Compared with the prior art, the beneficial effects of the utility model are reflected in:

1、本实用新型预热空气锲形燃烧器实现直接点火或者间接点火,可以使用500摄氏度的预热助燃空气而不影响燃烧器的正常工作,即使燃烧系统在常温下启动,该燃烧器也可以成功点火并维持稳定的燃烧。1. The preheating air wedge burner of this utility model realizes direct ignition or indirect ignition, and can use 500 degrees Celsius preheating combustion-supporting air without affecting the normal operation of the burner. Even if the combustion system starts at normal temperature, the burner can also Successfully ignite and maintain stable combustion.

2、本实用新型预热空气锲形燃烧器独特的内烧嘴内腔收拢设计可以提高喷出的火焰速度,火焰速度可达80-120m/s,保证工业炉内的气流充分混合,实现工业炉内的温度均匀性。2. The unique design of the inner cavity of the preheating air wedge burner of this utility model can increase the flame speed of the jet, and the flame speed can reach 80-120m/s, ensuring that the airflow in the industrial furnace is fully mixed and realizes industrial Temperature uniformity in the furnace.

3、使用离子感应火焰检测或者UV紫外线火焰检测。3. Use ion induction flame detection or UV ultraviolet flame detection.

4、与炉体采用法兰连接,便于安装和维护保养。4. It is connected with the furnace body by flange, which is convenient for installation and maintenance.

5、烧嘴在冷态下可直接大火燃烧—无需预热烧嘴。5. The burner can be burned directly in a cold state - no need to preheat the burner.

6、设计适用于炉腔内高背压环境。6. The design is suitable for high back pressure environment in the furnace cavity.

7、安装法兰与主烧管的轴线形成40-45°的夹角,当燃烧器安装在圆形工业炉上时,内烧嘴喷出的火焰可以沿炉内腔的切线方向进入,使得内烧嘴喷出的火焰能够充分搅动炉腔内的气流,实现其温度场的均匀性。7. The installation flange and the axis of the main burning tube form an included angle of 40-45°. When the burner is installed on a circular industrial furnace, the flame ejected from the inner burner can enter along the tangential direction of the furnace cavity, so that The flame ejected from the inner burner can fully stir the airflow in the furnace cavity to achieve the uniformity of its temperature field.

附图说明:Description of drawings:

图1为本实用新型燃烧器的结构示意图。Fig. 1 is a schematic structural view of the burner of the present invention.

图中标号:1主烧管,2安装法兰,3螺栓,4保温套管,5点火电极,6燃气连接管,7紫外线检测器,8空气进气管,9进气孔,10内烧嘴。Numbers in the figure: 1 main burning pipe, 2 mounting flange, 3 bolts, 4 insulation sleeve, 5 ignition electrode, 6 gas connecting pipe, 7 ultraviolet detector, 8 air intake pipe, 9 air intake hole, 10 inner burner .

以下通过具体实施方式,并结合附图对本实用新型作进一步说明。The utility model will be further described below through specific embodiments in conjunction with the accompanying drawings.

具体实施方式:Detailed ways:

实施例:结合图1,本实施例的预热空气锲形燃烧器,具有筒状的主烧管1,在主烧管的内腔同轴设置有内烧嘴10,内烧嘴10的一端(伸入主烧管内的那一端)内腔渐进收拢,且内烧嘴的该端端部与主烧管的内腔相通,内烧嘴10的另一端与主烧管1的端部密封连接,该密封端部设有与内烧嘴10内腔相通的燃气连接管6;靠近封闭端的主烧管的外壁上径向连通有空气进气管8,远离封闭端的内烧嘴的外壁上开设有若干进气孔9,进气管8通过主烧管与内烧嘴的夹层及进气孔9与内烧嘴的内腔相通;在主烧管1的外壁倾斜连接有安装法兰2。主烧管1的封闭端端部设置有点火电极5及紫外线检测器7。Embodiment: In conjunction with Fig. 1, the preheated air wedge burner of the present embodiment has a cylindrical main burning tube 1, and an inner burner 10 is coaxially arranged in the inner cavity of the main burning tube, and one end of the inner burner 10 (The end protruding into the main burning tube) the inner cavity is gradually closed, and the end of the inner burner communicates with the inner cavity of the main burning tube, and the other end of the inner burner 10 is sealed and connected with the end of the main burning tube 1 The sealed end is provided with a gas connection pipe 6 communicating with the inner cavity of the inner burner 10; the outer wall of the main burning tube near the closed end is radially connected with an air intake pipe 8, and the outer wall of the inner burner away from the closed end is provided with A number of air intake holes 9, the air intake pipe 8 communicate with the inner cavity of the inner burner through the interlayer of the main burning tube and the inner burner, and the air inlet 9 communicates with the inner cavity of the inner burner; the outer wall of the main burning tube 1 is obliquely connected with a mounting flange 2. The closed end of the main burning tube 1 is provided with an ignition electrode 5 and an ultraviolet detector 7 .

安装法兰2与主烧管1的轴线之间形成的夹角为40-50°,当燃烧器通过安装法兰2及螺栓3安装在圆形工业炉上时,内烧嘴喷出的火焰可以沿炉内腔的切线方向进入,使得内烧嘴喷出的火焰能够充分搅动炉腔内的气流,实现其温度场的均匀性。The angle formed between the installation flange 2 and the axis of the main combustion tube 1 is 40-50°. When the burner is installed on the circular industrial furnace through the installation flange 2 and bolts 3, the flame ejected from the inner burner It can enter along the tangential direction of the furnace cavity, so that the flame ejected from the inner burner can fully stir the airflow in the furnace cavity to achieve the uniformity of its temperature field.

为了承受500摄氏度的预热空气,在主烧管1与内烧嘴10之间的夹层内设置有保温套管4,预热空气保温套管4的内衬使用莫来石保温材料,保证燃烧器的外表面温度不高于90摄氏度。内烧嘴10本体上具有的内烧嘴进气孔9可以将助燃空气部分引入内烧嘴内,实现稳定燃烧并维持火根。大量的预热空气和燃气在主烧管1和内烧嘴10的末端进行混合燃烧。In order to withstand the preheated air at 500 degrees Celsius, an insulation sleeve 4 is provided in the interlayer between the main combustion tube 1 and the inner burner 10. The lining of the preheated air insulation sleeve 4 is made of mullite insulation material to ensure combustion The temperature of the outer surface of the device is not higher than 90 degrees Celsius. The inner burner air inlet 9 provided on the inner burner 10 body can partially introduce the combustion air into the inner burner to realize stable combustion and maintain the root of fire. A large amount of preheated air and gas are mixed and burned at the ends of the main combustion tube 1 and the inner burner 10 .

工作原理:working principle:

温度达到500摄氏度或者更高的预热空气从空气进气管8进入主烧管1与内烧嘴的夹层,部分空气从进气孔9进入内烧嘴,可燃气体从燃气连接管6进入内烧嘴,部分预热空和部分可燃气体混合达到一定的燃烧比例,点火电极5产生高压电火花把混合气体点燃。大多数预热空气和可燃气体在主烧管1和内烧嘴10的末端进行混合燃烧,独特的内烧嘴收拢设计提高了火焰喷出速度,火焰速度可达80-120m/s。The preheated air with a temperature of 500 degrees Celsius or higher enters the interlayer between the main burning pipe 1 and the inner burner from the air inlet pipe 8, part of the air enters the inner burner from the air inlet 9, and the combustible gas enters the inner burner from the gas connecting pipe 6. Part of the preheated air and part of the combustible gas are mixed to achieve a certain combustion ratio, and the ignition electrode 5 generates a high-voltage electric spark to ignite the mixed gas. Most of the preheated air and combustible gas are mixed and burned at the end of the main combustion tube 1 and the inner burner 10. The unique design of the inner burner shrinking improves the flame ejection speed, and the flame speed can reach 80-120m/s.

Claims (3)

1.预热空气锲形燃烧器,其特征是具有筒状的主烧管(1),在所述主烧管的内腔同轴设置有内烧嘴(10),所述内烧嘴的一端内腔渐进收拢并以其端部与所述主烧管的内腔相通,内烧嘴的另一端与主烧管的端部密封连接,该密封端部设有与所述内烧嘴(10)内腔相通的燃气连接管(6);靠近封闭端的主烧管的外壁上径向连通有空气进气管(8),远离封闭端的内烧嘴的外壁上开设有若干进气孔(9),所述进气管(8)通过主烧管与内烧嘴的夹层及所述进气孔与内烧嘴的内腔相通;在所述主烧管的外壁倾斜连接有安装法兰(2)。1. Preheating air wedge burner is characterized in that there is a cylindrical main burner (1), and an inner burner (10) is coaxially arranged in the inner chamber of the main burner, and the inner burner The cavity at one end is gradually gathered and communicated with the cavity of the main burning tube at its end, the other end of the inner burner is sealed and connected with the end of the main burning tube, and the sealed end is provided with the inner burner ( 10) The gas connecting pipe (6) with the internal cavity connected; the air intake pipe (8) is radially connected to the outer wall of the main burning tube near the closed end, and a number of air intake holes (9) are opened on the outer wall of the inner burner away from the closed end ), the air inlet pipe (8) communicates with the inner cavity of the inner burner through the main burning pipe and the interlayer of the inner burner and the air inlet; the outer wall of the main burning pipe is obliquely connected with a mounting flange (2 ). 2.根据权利要求1所述的预热空气锲形燃烧器,其特征是在所述主烧管的封闭端端部设置有点火电极(5)及紫外线检测器(7)。2. The preheating air wedge burner according to claim 1, characterized in that an ignition electrode (5) and an ultraviolet detector (7) are arranged at the closed end of the main burning tube. 3.根据权利要求1所述的预热空气锲形燃烧器,其特征是所述安装法兰(2)与主烧管(1)的轴线之间形成的夹角为40-50°。3. The preheating air wedge burner according to claim 1, characterized in that the angle formed between the mounting flange (2) and the axis of the main combustion tube (1) is 40-50°.
CN2010205631587U 2010-10-15 2010-10-15 Preheated air wedge-shaped burner Expired - Fee Related CN201827889U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101949539A (en) * 2010-10-15 2011-01-19 陆守祥 Wedge-shaped air preheating combustor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101949539A (en) * 2010-10-15 2011-01-19 陆守祥 Wedge-shaped air preheating combustor

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Owner name: HEFEI EQUIP INDUSTRIAL EQUIPMENT CO., LTD.

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Effective date: 20130531

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Address after: 230088 No. 9, East diving Road, hi tech Zone, Anhui, Hefei 506

Patentee after: Hefei Equip Industrial Equipment Co., Ltd.

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Patentee before: Lu Shouxiang

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Granted publication date: 20110511

Termination date: 20161015