CN201819573U - Sintering machine exhaust gas waste heat power generation system - Google Patents
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- 239000002918 waste heat Substances 0.000 title claims abstract description 107
- 238000005245 sintering Methods 0.000 title claims abstract description 74
- 238000010248 power generation Methods 0.000 title claims abstract description 29
- 239000007789 gas Substances 0.000 title description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 33
- 239000003245 coal Substances 0.000 claims 4
- 238000001816 cooling Methods 0.000 abstract description 23
- 239000002912 waste gas Substances 0.000 abstract description 16
- 239000000428 dust Substances 0.000 abstract description 8
- 230000005611 electricity Effects 0.000 abstract description 7
- 239000002253 acid Substances 0.000 abstract description 2
- 229920006395 saturated elastomer Polymers 0.000 description 9
- 230000002378 acidificating effect Effects 0.000 description 6
- 239000000779 smoke Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000008234 soft water Substances 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
Description
技术领域technical field
本实用新型涉及余热发电技术领域,尤其是指一种烧结机废气余热发电系统。The utility model relates to the technical field of waste heat power generation, in particular to a sintering machine waste gas waste heat power generation system.
背景技术Background technique
在钢铁厂的烧结矿生产过程中,会排出大量的150-400℃的低温废气。废气来源主要是烧结矿冷却机的热废气(实质为热空气),以及烧结机的含尘量高的酸性热废气。烧结机的含尘量高的酸性热废气,经过风箱后汇合到烧结机大烟管,再经过除尘器、抽风机和烟囱排入大气。经测算,烧结机大烟管尾部倒数的3个风箱,废气平均温度达到335℃,但是整条烧结机大烟管的排烟温度不得低于120℃以防止低温腐蚀。目前,应用于烧结线废气余热回收发电的工程当中,几乎所有的工程都只回收利用烧结矿冷却机(或是环冷机或是带冷机)的热废气而已,而对于烧结机的含尘量高的酸性热废气余热回收发电,基本上没有,从而浪费了一部分可回收利用的能源。During the production process of sintering ore in iron and steel plants, a large amount of low-temperature waste gas at 150-400 ° C will be discharged. The source of exhaust gas is mainly the hot exhaust gas (essentially hot air) of the sinter cooler, and the acidic hot exhaust gas with high dust content of the sintering machine. The acidic hot waste gas with high dust content of the sintering machine, after passing through the bellows, is merged into the large smoke pipe of the sintering machine, and then discharged into the atmosphere through the dust collector, exhaust fan and chimney. According to calculations, the average exhaust gas temperature of the last three air boxes at the tail of the large smoke pipe of the sintering machine reaches 335°C, but the exhaust gas temperature of the entire large smoke pipe of the sintering machine must not be lower than 120°C to prevent low-temperature corrosion. At present, almost all projects that are applied to the waste heat recovery and power generation projects of sintering lines only recycle the hot waste gas from sinter coolers (or ring coolers or belt coolers). There is basically no recovery of waste heat from high-volume acidic hot exhaust gas to generate electricity, thus wasting a part of recyclable energy.
中国专利授权公告号CN20105935Y公开了一种烧结机余热回收蒸汽发生装置,包括锅筒、软水预热器、蒸汽发生器、蒸汽过热器、1#冷却风罩、2#冷却风罩、内部连接管路及热风阀,1#冷却风罩和2#冷却风罩位于烧结机冷却机烟罩上方,1#冷却风罩内设有蒸汽过热器和翅片管式蒸汽发生器,2#冷却风罩内设有翅片管式蒸汽发生器和可沸腾式软水预热器,锅筒安装在两台冷却风罩上方,各部件之间由内部管路相连,热风阀设置在烧结机冷却机烟罩上方,蒸汽发生器和蒸汽过热器的下方。而该技术方案仍然无法对烧结机的含尘量高的酸性热废气进行余热回收发电,其实用性有一定的局限性。Chinese patent authorization announcement number CN20105935Y discloses a sintering machine waste heat recovery steam generating device, including a drum, soft water preheater, steam generator, steam superheater, 1# cooling wind cover, 2# cooling wind cover, and
发明内容Contents of the invention
本实用新型要解决的技术问题是提供一种能对烧结机的含尘量高的酸性热废气进行余热回收发电的回收率更高的烧结机废气余热发电系统。The technical problem to be solved by the utility model is to provide a sintering machine exhaust gas waste heat power generation system capable of recovering waste heat and generating electricity from the acidic hot waste gas with high dust content of the sintering machine and having a higher recovery rate.
为了解决上述技术问题,本实用新型采用如下技术方案:烧结机废气余热发电系统,包括发电机、与发电机连接的汽轮机、凝汽器、凝结水泵、除氧器、闪蒸器、冷却机余热锅炉及与冷却机余热锅炉连接的第一汽包,汽轮机的出口与凝汽器的入口连接,凝汽器的出口与凝结水泵的入口连接,凝结水泵的出口与除氧器的入口连接,除氧器的出口与冷却机余热锅炉连接,闪蒸器设有热水入口、热水出口及蒸汽出口,热水入口与冷却机余热锅炉连接,热水出口与除氧器的第二入口连接,蒸汽出口与汽轮机连接,所述冷却机余热锅炉旁侧设有冷却循环风机,该冷却循环风机与冷却机余热锅炉连接;烧结机废气余热发电系统还包括烧结机余热锅炉及与烧结机余热锅炉连接的第二汽包,烧结机余热锅炉分别与冷却机余热锅炉和汽轮机连接。In order to solve the above-mentioned technical problems, the utility model adopts the following technical scheme: the sintering machine exhaust gas waste heat power generation system includes a generator, a steam turbine connected to the generator, a condenser, a condensate pump, a deaerator, a flash evaporator, a cooler waste heat boiler And the first steam drum connected with the waste heat boiler of the cooling machine, the outlet of the steam turbine is connected with the inlet of the condenser, the outlet of the condenser is connected with the inlet of the condensate pump, the outlet of the condensate pump is connected with the inlet of the deaerator, and the deaerator The outlet of the cooler is connected to the waste heat boiler of the cooler, the flash evaporator is provided with a hot water inlet, a hot water outlet and a steam outlet, the hot water inlet is connected to the waste heat boiler of the cooler, the hot water outlet is connected to the second inlet of the deaerator, and the steam outlet It is connected with the steam turbine, and a cooling circulation fan is provided beside the waste heat boiler of the cooling machine, and the cooling circulation fan is connected with the waste heat boiler of the cooling machine; the waste heat power generation system of the sintering machine also includes the waste heat boiler of the sintering machine and the second waste heat boiler connected with the waste heat boiler of the sintering machine The second steam drum and the waste heat boiler of the sintering machine are respectively connected with the waste heat boiler of the cooling machine and the steam turbine.
其中,所述冷却机余热锅炉包括第一锅炉体及从下到上依次设置于第一锅炉体内的公用省煤装置、第一蒸发器和第一过热器;公用省煤装置的入口与所述除氧器连接,公用省煤装置的出口分别与所述热水入口和烧结机余热锅炉连接;第一蒸发器的入口和第一蒸发器的出口均与第一汽包连接,第一过热器的出口与汽轮机的入口连接,第一过热器的入口与第一汽包连接。Wherein, the cooler waste heat boiler includes a first boiler body and a public coal-saving device, a first evaporator, and a first superheater arranged sequentially in the first boiler body from bottom to top; the entrance of the public coal-saving device is connected to the The deaerator is connected, and the outlet of the common coal-saving device is respectively connected with the hot water inlet and the waste heat boiler of the sintering machine; the inlet of the first evaporator and the outlet of the first evaporator are both connected with the first steam drum, and the first superheater The outlet of the first superheater is connected with the inlet of the steam turbine, and the inlet of the first superheater is connected with the first steam drum.
其中,所述烧结机余热锅炉包括第二锅炉体及从下到上依次设置于第二锅炉体内的第二过热器和第二蒸发器;第二蒸发器的入口和第二蒸发器的出口均与第二汽包连接,第二过热器的出口与汽轮机连接,第一过热器的入口与第二汽包连接。Wherein, the waste heat boiler of the sintering machine includes a second boiler body and a second superheater and a second evaporator arranged sequentially in the second boiler body from bottom to top; the inlet of the second evaporator and the outlet of the second evaporator are both It is connected with the second steam drum, the outlet of the second superheater is connected with the steam turbine, and the inlet of the first superheater is connected with the second steam drum.
其中,所述烧结机余热锅炉旁侧设有烧结循环风机,该烧结循环风机的入口与烧结机余热锅炉的第二锅炉体连接。Wherein, a sintering circulating fan is provided beside the sintering machine waste heat boiler, and the inlet of the sintering circulating fan is connected with the second boiler body of the sintering machine waste heat boiler.
其中,所述公用省煤装置为两个公用省煤器串联而成,两个公用省煤器分别为一号公用省煤器和二号公用省煤器。Wherein, the public economizer is composed of two public economizers connected in series, and the two public economizers are No. 1 public economizer and No. 2 public economizer respectively.
其中,所述除氧器与冷却机余热锅炉之间设置有给水泵,该给水泵的入口与除氧器的出口连接,给水泵的出口与冷却机余热锅炉连接。Wherein, a feed water pump is provided between the deaerator and the cooler waste heat boiler, the inlet of the feed water pump is connected to the outlet of the deaerator, and the outlet of the feed water pump is connected to the cooler waste heat boiler.
本实用新型的有益效果在于:本实用新型提供了一种烧结机废气余热发电系统,包括发电机、与发电机连接的汽轮机、凝汽器、凝结水泵、除氧器、闪蒸器、冷却机余热锅炉及与冷却机余热锅炉连接的第一汽包,汽轮机的出口与凝汽器的入口连接,凝汽器的出口与凝结水泵的入口连接,凝结水泵的出口与除氧器的入口连接,除氧器的出口与冷却机余热锅炉连接,闪蒸器设有热水入口、热水出口及蒸汽出口,热水入口与冷却机余热锅炉连接,热水出口与除氧器的第二入口连接,蒸汽出口与汽轮机连接,所述冷却机余热锅炉旁侧设有冷却循环风机,该冷却循环风机与冷却机余热锅炉连接;烧结机废气余热发电系统还包括烧结机余热锅炉及与烧结机余热锅炉连接的第二汽包,烧结机余热锅炉分别与冷却机余热锅炉和汽轮机连接。本实用新型在回收利用烧结矿冷却机的热废气同时,也回收利用了烧结机的含尘量高的酸性热废气余热进行发电;在烧结矿冷却机的烟风系统中,应用了余风再循环技术;应用本实用新型所述烧结机废气余热发电系统,配合对应的发电计算程序,设计可发电量为现有技术发电量的1.5倍,节能效益以及经济效益显著。The beneficial effects of the utility model are: the utility model provides a sintering machine exhaust gas waste heat power generation system, including a generator, a steam turbine connected to the generator, a condenser, a condensate pump, a deaerator, a flash evaporator, and the waste heat of the cooler The boiler and the first steam drum connected to the cooler waste heat boiler, the outlet of the steam turbine is connected to the inlet of the condenser, the outlet of the condenser is connected to the inlet of the condensate pump, the outlet of the condensate pump is connected to the inlet of the deaerator, and the The outlet of the oxygen generator is connected to the waste heat boiler of the cooler. The flash evaporator is provided with a hot water inlet, a hot water outlet and a steam outlet. The hot water inlet is connected to the waste heat boiler of the cooler. The hot water outlet is connected to the second inlet of the deaerator. The outlet is connected to the steam turbine, and a cooling circulation fan is provided beside the waste heat boiler of the cooling machine, and the cooling circulation fan is connected to the waste heat boiler of the cooling machine; the waste heat power generation system of the sintering machine also includes the waste heat boiler of the sintering machine and the The second steam drum, the waste heat boiler of the sintering machine are respectively connected with the waste heat boiler of the cooling machine and the steam turbine. The utility model recycles and utilizes the hot waste gas of the sinter cooler, and also recycles and utilizes the waste heat of the acidic heat waste gas with high dust content of the sintering machine to generate electricity; in the flue air system of the sinter cooler, the residual air recirculation is applied Technology: Applying the sintering machine exhaust gas waste heat power generation system described in the utility model, in conjunction with the corresponding power generation calculation program, the designed power generation capacity is 1.5 times that of the existing technology, and the energy saving and economic benefits are remarkable.
附图说明Description of drawings
图1为本实用新型在使用状态时的结构示意图。Fig. 1 is a schematic structural view of the utility model when it is in use.
图2为图1中A部位的局部放大结构示意图。FIG. 2 is a schematic diagram of a partially enlarged structure of part A in FIG. 1 .
具体实施方式Detailed ways
为了便于本领域技术人员的理解,下面结合实施例与附图对本实用新型作进一步的说明,实施方式提及的内容并非对本实用新型的限定。In order to facilitate the understanding of those skilled in the art, the utility model will be further described below in conjunction with the embodiments and accompanying drawings, and the contents mentioned in the implementation modes are not limitations of the utility model.
如图1和图2所示为本实用新型所述烧结机废气余热发电系统,包括发电机1、与发电机1连接的汽轮机2、凝汽器3、凝结水泵10、除氧器4、闪蒸器5、冷却机余热锅炉6及与冷却机余热锅炉6连接的第一汽包61,汽轮机2的出口与凝汽器3的入口连接,凝汽器3的出口与凝结水泵10的入口连接,凝结水泵10的出口与除氧器4的入口连接,除氧器4的出口与冷却机余热锅炉6连接,闪蒸器5设有热水入口51、热水出口52及蒸汽出口53,热水入口51与冷却机余热锅炉6连接,热水出口52与除氧器4的第二入口连接,蒸汽出口53与汽轮机2连接,所述冷却机余热锅炉6旁侧设有冷却循环风机7,该冷却循环风机7与冷却机余热锅炉6连接;烧结机废气余热发电系统还包括烧结机余热锅炉8及与烧结机余热锅炉8连接的第二汽包81,烧结机余热锅炉8分别与冷却机余热锅炉6和汽轮机2连接。废气运行过程中,通过风管阀门开度来调节冷却机余热锅炉6的进口废气热工参数,添置在冷却机一号烟囱上的插板阀始终处于关闭状态;当冷却机余热锅炉6解列时,通过调节冷却机循环风机对应的阀门以及原有鼓风机对应添置的阀门的开合,将烟风系统切换到原有的鼓风系统流程,此时添置在冷却机一号烟囱上的插板阀处于全开状态。当烧结机余热锅炉8解列时,关闭烟风阀门让废气走原系统流程。图1中16为烧结机大烟管一号开口,17为烧结机大烟管二号开口,18为冷却机烟囱。As shown in Figure 1 and Figure 2, the sintering machine exhaust gas waste heat power generation system described in the present invention includes a
本实用新型在回收利用烧结矿冷却机的热废气同时,也回收利用了烧结机的含尘量高的酸性热废气余热进行发电;针对烧结线废气余热特点,应用了复合闪蒸热力系统;在烧结矿冷却机的烟风系统中,应用了余风再循环技术,将冷却机余热锅炉6的进口废气温度进一步提高到420℃。以国内某260平米烧结线废气热工参数为前提,应用本实用新型所述烧结机废气余热发电系统,配合对应的发电计算程序,设计可发电量9193千瓦,相对于现有技术可多发电3000多千瓦,节能效益以及经济效益显著。The utility model recycles and utilizes the hot waste gas of the sinter cooler, and also recycles and utilizes the waste heat of the acid heat waste gas with high dust content of the sintering machine to generate electricity; aiming at the characteristics of the waste heat of the waste gas of the sintering line, a composite flash thermal system is applied; In the flue air system of the sinter cooler, the residual air recirculation technology is applied to further increase the temperature of the exhaust gas at the inlet of the
本实施例的所述冷却机余热锅炉6包括第一锅炉体及从下到上依次设置于第一锅炉体内的公用省煤装置、第一蒸发器63和第一过热器62;公用省煤装置的入口与所述除氧器4连接,公用省煤装置的出口分别与所述热水入口51和烧结机余热锅炉8连接;第一蒸发器63的入口和第一蒸发器63的出口均与第一汽包61连接,第一过热器62的出口与汽轮机2的入口连接,第一过热器62的入口与第一汽包61连接。The cooler
本实施例的所述烧结机余热锅炉8包括第二锅炉体及从下到上依次设置于第二锅炉体内的第二过热器82和第二蒸发器83;第二蒸发器83的入口和第二蒸发器83的出口均与第二汽包81连接,第二过热器82的出口与汽轮机2连接,第一过热器62的入口与第二汽包81连接。The sintering machine
本实施例的所述烧结机余热锅炉8旁侧设有烧结循环风机11,该烧结循环风机11的入口与烧结机余热锅炉8的第二锅炉体连接。A sintering circulating
本实施例的所述公用省煤装置为两个公用省煤器串联而成,两个公用省煤器分别为一号公用省煤器65和二号公用省煤器66。The public economizer in this embodiment is composed of two public economizers connected in series, and the two public economizers are No. 1
本实施例的所述除氧器4与冷却机余热锅炉6之间设置有给水泵9,该给水泵9的入口与除氧器4的出口连接,给水泵9的出口与冷却机余热锅炉6连接。In this embodiment, a
本实用新型的汽水运行流程:从给水泵9来的给水,进入一号公用省煤器65,再进入二号公用省煤器66,加热到接近饱和状态的给水进入第一汽包61,然后饱和水通过下降管进入第一蒸发器63加热为饱和蒸汽再回到第一汽包61,而从第一汽包61出来的饱和蒸汽进入第一过热器62后,产生过热蒸汽A;来自二号公用省煤器66的接近饱和状态的给水进入第二汽包81,然后饱和水通过下降管进入第二蒸发器83加热为饱和蒸汽再回到第二汽包81,而从第二汽包81出来的饱和蒸汽进入第二过热器82后,产生过热蒸汽B;来自一号公用省煤器65的给水,进入闪蒸器5,扩容闪蒸出饱和蒸汽C;来自冷却机余热锅炉6的过热蒸汽A,跟来自烧结机余热锅炉8的过热蒸汽B混合成为主蒸汽,来自闪蒸器5的饱和蒸汽C作为补汽,分别进入汽轮机2膨胀做功并带动发电机1发电;做功后的乏汽进入凝汽器3放热凝结成水,然后经由凝结水泵10打到除氧器4并与来自闪蒸器5的回水一起除氧,然后再经由给水泵9加压继续进行汽水循环流程。The steam-water operation process of the utility model: the feed water from the
上述实施例为本实用新型较佳的实现方案之一,除此之外,本实用新型还可以其它方式实现,在不脱离本实用新型发明构思的前提下任何显而易见的替换均在本实用新型的保护范围之内。The above-mentioned embodiment is one of the preferred implementation schemes of the utility model. In addition, the utility model can also be realized in other ways. Any obvious replacement is within the scope of the utility model without departing from the inventive concept of the utility model. within the scope of protection.
Claims (6)
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| CN2010205386918U CN201819573U (en) | 2010-09-21 | 2010-09-21 | Sintering machine exhaust gas waste heat power generation system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102278735A (en) * | 2011-07-01 | 2011-12-14 | 江苏中天能源设备有限公司 | Heat pipe exhaust-heat boiler internally built on big and small flues of sintering machine |
| CN102359400A (en) * | 2011-09-14 | 2012-02-22 | 中冶赛迪工程技术股份有限公司 | Comprehensive utilization system for waste heat steam of steel enterprise |
| WO2014101712A1 (en) * | 2012-12-25 | 2014-07-03 | 潍坊联兴新材料科技股份有限公司 | Waste-heat utilization steam and water circulating system for high-temperature calcined-coke in multiple tank-type calcining furnaces |
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2010
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102278735A (en) * | 2011-07-01 | 2011-12-14 | 江苏中天能源设备有限公司 | Heat pipe exhaust-heat boiler internally built on big and small flues of sintering machine |
| CN102359400A (en) * | 2011-09-14 | 2012-02-22 | 中冶赛迪工程技术股份有限公司 | Comprehensive utilization system for waste heat steam of steel enterprise |
| CN102359400B (en) * | 2011-09-14 | 2014-05-14 | 中冶赛迪工程技术股份有限公司 | Comprehensive utilization system for waste heat steam of steel enterprise |
| WO2014101712A1 (en) * | 2012-12-25 | 2014-07-03 | 潍坊联兴新材料科技股份有限公司 | Waste-heat utilization steam and water circulating system for high-temperature calcined-coke in multiple tank-type calcining furnaces |
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