CN201818877U - Gas Solenoid Valve - Google Patents
Gas Solenoid Valve Download PDFInfo
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- CN201818877U CN201818877U CN2010205651858U CN201020565185U CN201818877U CN 201818877 U CN201818877 U CN 201818877U CN 2010205651858 U CN2010205651858 U CN 2010205651858U CN 201020565185 U CN201020565185 U CN 201020565185U CN 201818877 U CN201818877 U CN 201818877U
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- 238000007789 sealing Methods 0.000 claims abstract description 19
- 230000006835 compression Effects 0.000 claims abstract description 14
- 238000007906 compression Methods 0.000 claims abstract description 14
- 230000002093 peripheral effect Effects 0.000 claims description 10
- 238000002955 isolation Methods 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 2
- 238000007885 magnetic separation Methods 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/30—Use of alternative fuels, e.g. biofuels
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Abstract
Description
技术领域technical field
本实用新型属于气动控制领域,特别涉及一种气体电磁阀。The utility model belongs to the field of pneumatic control, in particular to a gas electromagnetic valve.
背景技术Background technique
随着科学技术的不断发展,高压气源系统的应用范围和领域越来越广泛,对高压气原系统的性能就提出更高要求。而随着高压气源系统工作压力不断提高,有的高压气源系统的工作压力已达70MPa,气体电磁阀作为高压气源系统中的重要控制类元件,其工作压力要求也随之不断提高,体积重量也向小型化、轻型化方向发展。目前国内市场上高于35MPa的气体电磁阀基本依赖进口,而国外此类产品也较少,且此类电磁阀的外形体积较大,重量较重,很难满足市场上对小型化、轻型化的要求。With the continuous development of science and technology, the application range and fields of high-pressure gas source systems are becoming more and more extensive, and higher requirements are put forward for the performance of high-pressure gas source systems. With the continuous increase of the working pressure of the high-pressure gas source system, the working pressure of some high-pressure gas source systems has reached 70MPa. As an important control component in the high-pressure gas source system, the gas solenoid valve has continuously increased its working pressure requirements. The volume weight is also developing in the direction of miniaturization and light weight. At present, gas solenoid valves higher than 35MPa in the domestic market basically rely on imports, and there are few such products abroad, and this type of solenoid valve has a large shape and heavy weight, which is difficult to meet the market's demand for miniaturization and light weight. requirements.
实用新型内容Utility model content
本实用新型的目的是提供一种结构简单、外形较小、且密封可靠的气体电磁阀。The purpose of the utility model is to provide a gas solenoid valve with simple structure, small shape and reliable sealing.
为实现上述目的,本实用新型采用如下技术方案:气体电磁阀,包括阀体和沿阀体轴向滑动装配在阀体内腔中的阀芯,在阀体前端设有进气管路,阀体后端可拆固连有出气接头,出气接头上设有出气管路,出气管路的进气口设置在出气接头前端面上向外延伸的凸起上,阀芯上设有用于连通进气管路和出气管路的导气管路,阀芯的后端设有用于封堵凸起上的进气口的密封件,当密封件封堵在凸起的进气口上时,阀芯后端对应于气体的受力面积小于阀芯前端对应于气体的受力面积,在阀体内部于阀芯的前方开设有沿阀体轴向延伸的安装孔,安装孔内装配有用于推动阀芯以关闭电磁阀的压缩弹簧,压缩弹簧的后端面顶压在阀芯的前端面上,在阀体的外表面上与阀芯相对应位置处缠绕有用于产生电磁力以推动阀芯打开电磁阀的电磁线圈,阀体外周面上于电磁线圈和阀体之间对应于阀芯位置处设置有隔磁环。In order to achieve the above purpose, the utility model adopts the following technical scheme: a gas solenoid valve, including a valve body and a valve core slidingly assembled in the inner cavity of the valve body along the axial direction of the valve body, an air inlet pipeline is arranged at the front end of the valve body, and The end is detachably connected with an air outlet joint, and the air outlet joint is provided with an air outlet pipeline. And the air guide line of the air outlet pipeline, the rear end of the valve core is provided with a seal for blocking the air inlet on the protrusion. When the seal is blocked on the raised air inlet, the rear end of the valve core corresponds to The force-bearing area of the gas is smaller than the force-bearing area corresponding to the gas at the front end of the valve core. Inside the valve body, there is a mounting hole extending along the axial direction of the valve core in front of the valve core. The mounting hole is equipped with a device for pushing the valve core to close the solenoid valve. The compression spring of the valve, the rear end surface of the compression spring is pressed against the front end surface of the valve core, and the electromagnetic coil used to generate electromagnetic force to push the valve core to open the solenoid valve is wound on the outer surface of the valve body corresponding to the position of the valve core A magnetic isolation ring is arranged on the peripheral surface of the valve body between the electromagnetic coil and the valve body corresponding to the position of the valve core.
所述阀芯上的密封件安装在阀芯后端面上向外延伸的腔体内,该腔体的后端开口处为缩口。The sealing member on the valve core is installed in the cavity extending outward on the rear end surface of the valve core, and the rear end opening of the cavity is a constriction.
所述阀体为一体化结构,在阀体的外表面上与阀芯相对应位置处设有沿阀体轴向延伸的用于缠绕电磁线圈的环槽,在阀体上于环槽的槽底于隔磁环对应位置处开设有沿阀体轴向延伸的用于放置隔磁环的填充环槽。The valve body is an integrated structure. On the outer surface of the valve body corresponding to the valve core, there is an annular groove extending along the axial direction of the valve body for winding the electromagnetic coil. A filling ring groove extending axially along the valve body for placing the magnetic isolating ring is opened at the corresponding position of the bottom of the magnetic isolating ring.
所述阀体上的进气管路和出气接头上的出气管路均沿阀体轴向延伸,且进气管路、出气管路和安装孔均与阀体同轴,安装孔的前端与进气管路的出气口连通,安装孔的后端与阀芯上导气管路的进气口连通。The air inlet pipeline on the valve body and the air outlet pipeline on the air outlet joint all extend axially along the valve body, and the air inlet pipeline, the air outlet pipeline and the installation hole are all coaxial with the valve body, and the front end of the installation hole is aligned with the air inlet pipe. The air outlet of the road is communicated, and the rear end of the mounting hole is communicated with the air inlet of the air guide line on the valve core.
所述阀芯前部的外周面与内腔密封配合,阀芯后端的外周面与内腔间隙配合,阀芯的导气管路的出气口与阀芯和阀体内腔之间的间隙连通。The outer peripheral surface of the front part of the valve core is in sealing fit with the inner cavity, the outer peripheral surface of the rear end of the valve core is in clearance fit with the inner cavity, and the air outlet of the air guiding pipeline of the valve core communicates with the gap between the valve core and the inner cavity of the valve core.
所述阀体的进气管路的进气口处设置有滤网。A filter screen is arranged at the air inlet of the air inlet pipeline of the valve body.
所述阀体上于电磁线圈的外侧固设有包围电磁线圈的外壳。A casing surrounding the electromagnetic coil is fixed on the valve body outside the electromagnetic coil.
所述阀体和出气接头之间于阀体的后端设有密封圈。A sealing ring is arranged at the rear end of the valve body between the valve body and the gas outlet joint.
使用本实用新型的气体电磁阀时,在阀体的进气管路中未通气时,压缩弹簧推动阀芯沿阀体轴向滑动,阀芯的前端与阀体内腔前端的相对应面之间留有工作磁隙,阀芯后端的密封件用于封堵住出气接头上出气管路的进气口,实现密封,当高压气体沿进气管路经阀芯上的导气管路进入到阀体内腔中时,阀芯后端对应于气体的受力面积小于阀芯前端对应于气体的受力面积,此时阀芯前后端的受力不等,且方向相反,因为前端受力大于后端受力,阀芯将进一步的紧压在出气接头上,密封件继续封堵凸起上的进气口,保证在高气压时电磁阀的可靠密封。当需要打开电磁阀时,启动电磁线圈,电磁线圈对阀芯施加电磁力,阀芯所受的电磁力在克服压缩弹簧和高压气体对阀芯作用力的合力以推动阀芯打开,出气接头前端凸起上的进气口打开,高压气体沿出气接头上的出气管路导通,此时阀芯前后端的受力面积相等,电磁线圈对阀芯所施加的电磁力只需要克服压缩弹簧的压力即可保证气路的正常导通。本实用新型中通过电磁线圈对阀芯产生的电磁力使阀芯位置状态进行快速可靠控制,从而实现对高压气路控制。本实用新型中的气体电磁阀在使用时,当处于气路封闭状态时,因为阀芯后端紧贴在出气接头的凸起上从而导致阀芯后端的受力面积小于阀芯前端的受力面积,阀芯前端受力比阀芯后端大,气体压强越高,整个气体电磁阀的密封性就越好。When using the gas solenoid valve of the present utility model, when there is no air in the air intake pipeline of the valve body, the compression spring pushes the valve core to slide axially along the valve body, leaving a gap between the front end of the valve core and the corresponding surface of the front end of the valve body cavity. There is a working magnetic gap, and the seal at the back end of the valve core is used to block the air inlet of the air outlet pipeline on the air outlet joint to achieve sealing. In middle mode, the force bearing area of the rear end of the valve core corresponding to the gas is smaller than the force bearing area of the front end of the valve core corresponding to the gas. At this time, the forces on the front and rear ends of the valve core are unequal and opposite, because the force on the front end is greater than that on the rear end , the valve core will be further pressed tightly on the air outlet joint, and the seal will continue to block the air inlet on the protrusion to ensure reliable sealing of the solenoid valve at high air pressure. When the electromagnetic valve needs to be opened, start the electromagnetic coil, and the electromagnetic coil exerts an electromagnetic force on the valve core. The electromagnetic force on the valve core overcomes the combined force of the compression spring and the high-pressure gas on the valve core to push the valve core to open, and the front end of the air outlet joint The air inlet on the protrusion is opened, and the high-pressure gas is conducted along the outlet pipeline on the outlet joint. At this time, the force-bearing areas of the front and rear ends of the valve core are equal, and the electromagnetic force exerted by the electromagnetic coil on the valve core only needs to overcome the pressure of the compression spring. The normal conduction of the gas circuit can be guaranteed. In the utility model, the electromagnetic force generated by the electromagnetic coil on the valve core enables the position and state of the valve core to be quickly and reliably controlled, thereby realizing the control of the high-pressure gas circuit. When the gas solenoid valve in the utility model is in use, when the air circuit is in a closed state, because the rear end of the valve core is closely attached to the protrusion of the gas outlet joint, the force-bearing area of the rear end of the valve core is smaller than that of the front end of the valve core. The area, the front end of the valve core is more stressed than the rear end of the valve core, the higher the gas pressure, the better the sealing performance of the entire gas solenoid valve.
附图说明Description of drawings
图1为本实用新型一种实施例的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the utility model.
具体实施方式Detailed ways
图1所示,气体电磁阀,包括一体化结构的阀体3和沿阀体轴向滑动装配在阀体内腔中的阀芯6,在阀体3前端设置有沿阀体轴向延伸到进气管路10,在进气管路10的进气口处设置有用于过滤杂质的滤网13,阀体3后端通过螺纹可拆固连有出气接头1,出气接头1上设置有沿阀体3轴向延伸的出气管路12,在出气接头1的前端面上设有向外延伸的凸起14,其中出气管路12的进气口就设置在凸起14上,阀芯6上设置有用于连通进气管路10和出气管路12的导气管路11,在阀芯6的后端设有用于封堵凸起上的进气口的密封件4,该密封件4安装在阀芯6后端面上向外延伸的腔体内,该腔体的后端开口处为缩口,将密封件4和阀芯6通过滚压收口工艺可靠连接成一体结构,当密封件4封堵在凸起14的进气口上时,阀芯后端对应于气体的受力面积小于阀芯前端对应于气体的受力面积,在阀体3内部于阀芯6的前方开设有沿阀体轴向延伸的安装孔,阀芯6前部的外周面与阀体3内腔密封配合,阀芯6后端的外周面与阀体3内腔间隙配合,阀芯6的导气管路11的出气口与阀芯和阀体内腔之间的间隙连通,在气路导通时,高压气体经阀体3前端的进气管路10、导气管路11、阀体内腔,最后进入出气接头1上的出气管路12中,本实施例中的进气管路、出气管路和安装孔均与阀体同轴设计,安装孔的前端与进气管路的出气口连通,安装孔的后端与阀芯上导气管路的进气口连通,安装孔内装配有用于推动阀芯以关闭电磁阀的压缩弹簧8,压缩弹簧8前端顶装在安装孔内,压缩弹簧8的后端面顶压在阀芯6的前端面上,在压缩弹簧8的作用下,阀芯6的前端与阀体3内腔的前端的相对应面之间留有工作磁隙δ,在阀体3的外表面上与阀芯6对应位置处设有沿阀体轴向延伸的环槽,在环槽中缠绕有用于产生电磁力以推动阀芯向前移动打开电磁阀的电磁线圈5,在阀体上与环槽的槽底开设有沿阀体轴向延伸填充环槽,在填充环槽中于电磁线圈和阀体之间设置有隔磁环7,在阀体上于电磁线圈的外侧为固设有用于保护包围电磁线圈的外壳9。As shown in Figure 1, the gas solenoid valve includes a
上述实施例中的隔磁环设置在阀体的外周面上,虽然在阀体的外周面上设置填充环槽,但隔磁环并未完全隔断阀体,阀体依然为一体化结构,这样阀体的强度较高,其本身的气密封性得到提高。The magnetic isolation ring in the above embodiment is arranged on the outer peripheral surface of the valve body. Although a filling ring groove is provided on the outer peripheral surface of the valve body, the magnetic isolation ring does not completely isolate the valve body, and the valve body is still an integrated structure. The strength of the valve body is high, and its airtightness is improved.
因为出气接头1通过螺纹与阀体3后端可拆固连,为了提高气体电磁阀的整体密封性,在阀体3和出气接头1之间于阀体的后端设有密封圈2,在出气接头后端的外周面上设置有阶梯槽,在阀体后端的内孔的内侧壁上与阶梯槽相对应处设置有环台,阶梯槽和环台组合构成用于放置密封圈的密封槽。Because the
电磁线圈5通过穿过阀体的导线与外部直流电源导通,当直流电源导通时,电磁线圈产生感应磁场,阀芯在电磁力作用下向前移动以打开电磁阀,保证气路导通。The
上述实施例中的阀芯材料可选用电工纯铁,其具有良好的导磁性和较高的饱和磁感应强度以及较低的生词,相比其它材料来讲可获得更大的电磁吸力。The material of the spool in the above embodiment can be made of electrical pure iron, which has good magnetic permeability, high saturation magnetic induction and low new words, and can obtain greater electromagnetic attraction than other materials.
阀体则选用磁性能以及机械强度兼顾的软磁不锈钢,通过钝化实现阀体防锈,从而提高了阀体的工作压力以及耐锈蚀性能。The valve body is made of soft magnetic stainless steel with both magnetic properties and mechanical strength. The valve body is rust-proof through passivation, thereby improving the working pressure and corrosion resistance of the valve body.
本实用新型中的在电磁线圈5和阀体3之间隔磁环7,不完全隔断阀体,这样在击毙影响阀体的机械强度的前提下,又能在其结构尺寸较小情况下提高工作磁隙的磁通密度。In the utility model, the
本实用新型中的气体电磁阀在高压气路未导通时,由压缩弹簧8向阀芯6提供弹力将阀芯6后端的密封件4顶压到出气接头1前端面的凸起14上,完成对气路的密封,当阀体3前端的进气管路10中充入高压气体时,高压气体经进气管路10、阀芯6上的导气管路11进入到阀体内腔中,因为此时阀体后端顶压在出气接头前端面上的凸起上,此时阀芯6的后端面的受力面积小于阀芯的前端面的受力面积,高压气体将压迫阀芯6向后移动,继续顶压在凸起14上以密封出气管路,保持电磁阀的高压密封状态,本实用新型中的气体电磁阀中的气压越高,其密封性越好。当需要打开电磁阀以导通气路时,通过导线相电磁线圈通直流电,阀芯6在电磁力作用下克服压缩弹簧和高压气体对阀芯合力后向前移动,阀芯6的后端面脱离出气接头的前端面上的凸起14,此时出气管路12导通,高压气体经出气接头1上的出气管路12导通,因为当阀芯脱离出气接头时,阀芯的前后两端面受力面积又变得相等,所以当电磁阀正常导通时,电磁力只需要克服压缩弹簧的弹力即可保持电磁阀的导通。In the gas solenoid valve in the utility model, when the high-pressure gas circuit is not conducted, the
Claims (8)
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| CN2010205651858U CN201818877U (en) | 2010-10-18 | 2010-10-18 | Gas Solenoid Valve |
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| CN2010205651858U CN201818877U (en) | 2010-10-18 | 2010-10-18 | Gas Solenoid Valve |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101968119A (en) * | 2010-10-18 | 2011-02-09 | 凯迈(洛阳)气源有限公司 | Gas electromagnetic valve |
| CN102927292A (en) * | 2012-11-01 | 2013-02-13 | 浙江理工大学 | Solenoid valve and weft yarn tension device |
| CN106949291A (en) * | 2017-05-10 | 2017-07-14 | 四川柯世达汽车制动系统集团有限公司 | Water proof type electromagnetism blowoff valve |
| CN116428369A (en) * | 2023-03-28 | 2023-07-14 | 宁波汉科思液压有限公司 | Quick response electromagnetic valve and assembly method |
-
2010
- 2010-10-18 CN CN2010205651858U patent/CN201818877U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101968119A (en) * | 2010-10-18 | 2011-02-09 | 凯迈(洛阳)气源有限公司 | Gas electromagnetic valve |
| CN101968119B (en) * | 2010-10-18 | 2012-08-29 | 凯迈(洛阳)气源有限公司 | Gas electromagnetic valve |
| CN102927292A (en) * | 2012-11-01 | 2013-02-13 | 浙江理工大学 | Solenoid valve and weft yarn tension device |
| CN106949291A (en) * | 2017-05-10 | 2017-07-14 | 四川柯世达汽车制动系统集团有限公司 | Water proof type electromagnetism blowoff valve |
| CN116428369A (en) * | 2023-03-28 | 2023-07-14 | 宁波汉科思液压有限公司 | Quick response electromagnetic valve and assembly method |
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