CN201799603U - Transmission device of steel ladle tilting machine - Google Patents
Transmission device of steel ladle tilting machine Download PDFInfo
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- CN201799603U CN201799603U CN2010202822883U CN201020282288U CN201799603U CN 201799603 U CN201799603 U CN 201799603U CN 2010202822883 U CN2010202822883 U CN 2010202822883U CN 201020282288 U CN201020282288 U CN 201020282288U CN 201799603 U CN201799603 U CN 201799603U
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- ladle
- reducer
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 33
- 229910000831 Steel Inorganic materials 0.000 title abstract description 6
- 239000010959 steel Substances 0.000 title abstract description 6
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 17
- 230000008878 coupling Effects 0.000 claims abstract description 9
- 238000010168 coupling process Methods 0.000 claims abstract description 9
- 238000005859 coupling reaction Methods 0.000 claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 230000009467 reduction Effects 0.000 abstract description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 10
- 229910052742 iron Inorganic materials 0.000 abstract description 5
- 238000009628 steelmaking Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000011112 process operation Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011982 device technology Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Treatment Of Steel In Its Molten State (AREA)
Abstract
本实用新型涉及一种钢包倾翻机传动装置,属于冶金设备技术领域。技术方案是包含电机(1)、减速机(2)、联轴器(2)、齿轮轴(14)、二次减速机构、支撑主轴(13)、锁紧翻转框架,电机与减速机的输出轴同向平行布置,减速机通过联轴器、齿轮轴与二次减速机构连接,二次减速机构与悬挂在支撑主轴上的锁紧翻转框架连接。本实用新型不但比传统的减速模式明显地节省占地空间,而且实现了一种大扭矩大速比传动,从而满足了钢包倾翻装置的工艺设计需求,更解决了钢铁企业由于现场作业空间紧张而无法应用钢包倾翻装置的现实问题,应用了此种传动模式的钢包倾翻装置后,显著提高了炼钢生产作业率。
The utility model relates to a transmission device for a ladle tipping machine, which belongs to the technical field of metallurgical equipment. The technical solution includes a motor (1), a reducer (2), a coupling (2), a gear shaft (14), a secondary reduction mechanism, a supporting spindle (13), a locking flip frame, and the output of the motor and the reducer The shafts are arranged parallel to the same direction, and the reducer is connected with the secondary reduction mechanism through the coupling and the gear shaft, and the secondary reduction mechanism is connected with the locking and turning frame suspended on the supporting main shaft. The utility model not only significantly saves the floor space compared with the traditional deceleration mode, but also realizes a transmission with large torque and high speed ratio, thereby meeting the technological design requirements of the ladle tipping device and solving the problem of tight working space in the iron and steel enterprises. However, due to the practical problem that the ladle tipping device cannot be used, the operation rate of steelmaking production is significantly improved after the ladle tipping device of this transmission mode is applied.
Description
所属技术领域:Technical field:
本实用新型涉及一种钢包倾翻机传动装置,属于冶金设备技术领域。The utility model relates to a transmission device of a ladle tipping machine, which belongs to the technical field of metallurgical equipment.
背景技术:Background technique:
在钢铁冶炼生产领域,钢包在使用过程中,必须进行在线更换滑动水口、热修等操作,而在进行这些操作之前必须先将钢包倾翻。目前,一般钢铁企业都利用生产现场的天车和地面生产工人协同作业完成钢包的倾翻动作,这样就存在影响生产天车作业率的现象,从而降低生产效率。有人设计生产钢包倾翻装置,在实际生产中应用后,对提高生产作业率的效果十分显著,但是,传动方式依然落后,传统的减速传动模式实现大扭矩大速比传动装置需要占用较大的生产场地,在钢铁企业炼钢生产作业中,许多没有配套专用的钢包倾翻装置的原因就是现场作业区域空间狭小,这样,就使得钢包倾翻装置技术在实际应用中受到了极大的限制。In the field of iron and steel smelting production, during the use of the ladle, operations such as online replacement of the sliding nozzle and hot repair must be performed, and the ladle must be tipped before these operations are performed. At present, general iron and steel enterprises use the crown crane on the production site and the ground production workers to work together to complete the tipping action of the ladle, which affects the operation rate of the production crane and reduces production efficiency. Someone designed and produced a ladle tipping device. After being applied in actual production, it has a very significant effect on improving the production rate. However, the transmission mode is still backward. The traditional deceleration transmission mode needs to occupy a large amount of time to achieve large torque and high speed ratio transmission. In the production site, in the steelmaking production operations of iron and steel enterprises, many reasons why there are no supporting special ladle tilting devices are that the space of the on-site operation area is small, so that the practical application of the ladle tilting device technology is greatly restricted.
实用新型内容: Utility model content:
本实用新型目的是提供一种钢包倾翻机传动装置,无需天车和工人辅助作业,使用方便,占地空间小,大扭矩大速比,保证安全生产,解决背景技术中存在的上述问题。The purpose of the utility model is to provide a transmission device for a ladle tipping machine, which does not require cranes and workers to assist in operations, is easy to use, occupies a small space, has a large torque and a large speed ratio, ensures safe production, and solves the above-mentioned problems in the background technology.
本实用新型的技术方案是:一种钢包倾翻机传动装置包含电机、减速机、联轴器、齿轮轴、二次减速机构、支撑主轴、锁紧翻转框架,电机与减速机的输出轴同向平行布置,减速机通过联轴器、齿轮轴与二次减速机构连接,二次减速机构与悬挂在支撑主轴上的锁紧翻转框架连接。The technical scheme of the utility model is: a transmission device of a ladle tipping machine includes a motor, a reducer, a coupling, a gear shaft, a secondary reduction mechanism, a supporting main shaft, and a locking and turning frame. The output shaft of the motor and the reducer are the same Arranged in parallel, the reducer is connected to the secondary reduction mechanism through the coupling and the gear shaft, and the secondary reduction mechanism is connected to the locking flip frame suspended on the supporting main shaft.
二次减速机构为开式销齿传动机构,由齿轮和销齿盘组成,销齿盘通过连接轴与悬挂在支撑主轴上的锁紧翻转框架连接。The secondary reduction mechanism is an open-type pin-tooth transmission mechanism, which is composed of a gear and a pin-toothed disc. The pin-toothed disc is connected with a locking and turning frame suspended on the supporting main shaft through a connecting shaft.
本实用新型通过两次减速机构最终将扭矩传递给锁紧倾翻框架,由倾翻框架将钢包实现倾翻动作。The utility model finally transmits the torque to the locking tipping frame through the two deceleration mechanisms, and the tipping frame realizes the tipping action of the ladle.
所说的减速机为三环减速机,电机与减速机的输出轴同向平行布置,节省了占地空间,二次减速机构为齿轮与销齿轮盘啮合的开式传动方式,实现了大扭矩大速比传动,优化了减速传动链和承接固定钢包的锁紧翻转框架的连接,从而满足了钢包倾翻装置的工艺操作设计需求。The said reducer is a three-ring reducer, and the motor and the output shaft of the reducer are arranged in parallel in the same direction, which saves space. The transmission with large speed ratio optimizes the connection between the deceleration transmission chain and the locking and turning frame that accepts the fixed ladle, thus meeting the design requirements of the process operation of the ladle tipping device.
整个传动机构固定于传动底座上,传动底座直接固定于现场地面上,设备工作可靠,安全性好。The entire transmission mechanism is fixed on the transmission base, and the transmission base is directly fixed on the ground of the site. The equipment works reliably and has good safety.
本实用新型的有益效果是:本传动模式设计不但比传统的减速模式明显地节省占地空间,而且实现了一种大扭矩大速比传动,从而满足了钢包倾翻装置的工艺设计需求,更解决了钢铁企业由于现场作业空间紧张而无法应用钢包倾翻装置的现实问题,应用了此种传动模式的钢包倾翻装置后,天车只需将钢包吊运到倾翻装置上,不再参与钢包倾翻作业,显著提高了炼钢生产作业率。The beneficial effects of the utility model are: the design of the transmission mode not only saves the floor space obviously compared with the traditional deceleration mode, but also realizes a transmission with large torque and high speed ratio, thereby meeting the process design requirements of the ladle tipping device, and more It solves the practical problem that iron and steel enterprises cannot use the ladle tipping device due to the tight working space on site. After using this transmission mode of the ladle tipping device, the crane only needs to lift the ladle to the tipping device and no longer participates in The ladle tipping operation significantly improves the steelmaking production operation rate.
附图说明:Description of drawings:
图1是本实用新型应用在钢包倾翻装置中的示意图;Fig. 1 is the schematic diagram that the utility model is applied in the ladle tipping device;
图2是图1的俯视示意图;Fig. 2 is a top view schematic diagram of Fig. 1;
图3是本实用新型实施例示意图;Fig. 3 is a schematic diagram of an embodiment of the utility model;
图4是本实用新型实施例侧视示意图;Fig. 4 is a schematic side view of the utility model embodiment;
图5是图3的剖视示意图;Figure 5 is a schematic cross-sectional view of Figure 3;
图6是图4的剖视示意图;Figure 6 is a schematic cross-sectional view of Figure 4;
图7是本实用新型的局部剖面图。Fig. 7 is a partial sectional view of the utility model.
图中:电机1,联轴器2、6,制动器3,减速机4,传动底座5,三角支撑座7,销齿盘箱体8,销齿盘9,主动端翻转框架10,从动端翻转框架11,从动侧底座12,支撑主轴13,齿轮轴14,齿轮15、连接轴16。In the figure:
具体实施方式:Detailed ways:
以下结合附图,通过实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing, the utility model is further described by embodiment.
在实施例中,参照附图3、4,一种钢包倾翻机传动装置包含电机1、减速机2、联轴器2、齿轮轴14、二次减速机构、支撑主轴13、锁紧翻转框架,电机与减速机的输出轴同向平行布置,减速机通过联轴器、齿轮轴与二次减速机构连接,二次减速机构与悬挂在支撑主轴上的锁紧翻转框架连接。二次减速机构为开式销齿传动机构,由齿轮15和销齿盘9组成,销齿盘通过连接轴16与悬挂在支撑主轴13上的锁紧翻转框架连接。锁紧翻转框架包括主动端翻转框架10,从动端翻转框架11。In the embodiment, referring to accompanying
减速机为三环减速机,电机与减速机的输出轴同向平行布置,二次减速机构为齿轮与销齿轮盘啮合的开式传动方式,实现了大扭矩大速比传动,优化了减速传动链和承接固定钢包的锁紧翻转框架的连接,从而满足了钢包倾翻装置的工艺操作设计需求。The reducer is a three-ring reducer, the motor and the output shaft of the reducer are arranged in parallel in the same direction, and the secondary reduction mechanism is an open transmission mode in which the gear and the pin gear plate mesh, which realizes high-torque and large-speed-ratio transmission, and optimizes the reduction transmission. The connection between the chain and the locking overturning frame that accepts the fixed ladle meets the process operation design requirements of the ladle overturning device.
整个传动机构固定于传动底座5上,传动底座直接固定于现场地面上,设备工作可靠,安全性好。The entire transmission mechanism is fixed on the
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202822883U CN201799603U (en) | 2010-08-05 | 2010-08-05 | Transmission device of steel ladle tilting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202822883U CN201799603U (en) | 2010-08-05 | 2010-08-05 | Transmission device of steel ladle tilting machine |
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| Publication Number | Publication Date |
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| CN201799603U true CN201799603U (en) | 2011-04-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010202822883U Expired - Fee Related CN201799603U (en) | 2010-08-05 | 2010-08-05 | Transmission device of steel ladle tilting machine |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102925600A (en) * | 2012-11-16 | 2013-02-13 | 中冶建筑研究总院有限公司 | Non-self-locking slag pot dumping trolley device capable of safely rotating 360DEG |
| CN102974814A (en) * | 2012-11-14 | 2013-03-20 | 宁波中超机器有限公司 | Tundish tipper |
| CN103658626A (en) * | 2013-12-31 | 2014-03-26 | 一重集团大连设计研究院有限公司 | Novel ladle overturning machine |
| CN104190910A (en) * | 2014-09-12 | 2014-12-10 | 大连华锐重工集团股份有限公司 | Novel ladle turning machine |
| CN104550896A (en) * | 2014-12-29 | 2015-04-29 | 一重集团大连设计研究院有限公司 | Ladle-deslagging overturn table |
| CN105127655A (en) * | 2015-09-21 | 2015-12-09 | 南车二七车辆有限公司 | Turnover device of roll steel seat frame for railway freight car |
| CN114674344A (en) * | 2022-01-27 | 2022-06-28 | 西安航天精密机电研究所 | Integrated device and method for automatic flipping and static balance of built-in gyro inner platform |
-
2010
- 2010-08-05 CN CN2010202822883U patent/CN201799603U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102974814A (en) * | 2012-11-14 | 2013-03-20 | 宁波中超机器有限公司 | Tundish tipper |
| CN102974814B (en) * | 2012-11-14 | 2015-01-14 | 宁波中超机器有限公司 | Tundish tipper |
| CN102925600A (en) * | 2012-11-16 | 2013-02-13 | 中冶建筑研究总院有限公司 | Non-self-locking slag pot dumping trolley device capable of safely rotating 360DEG |
| CN103658626A (en) * | 2013-12-31 | 2014-03-26 | 一重集团大连设计研究院有限公司 | Novel ladle overturning machine |
| CN103658626B (en) * | 2013-12-31 | 2016-05-25 | 一重集团大连设计研究院有限公司 | Ladle tipper |
| CN104190910A (en) * | 2014-09-12 | 2014-12-10 | 大连华锐重工集团股份有限公司 | Novel ladle turning machine |
| CN104550896A (en) * | 2014-12-29 | 2015-04-29 | 一重集团大连设计研究院有限公司 | Ladle-deslagging overturn table |
| CN105127655A (en) * | 2015-09-21 | 2015-12-09 | 南车二七车辆有限公司 | Turnover device of roll steel seat frame for railway freight car |
| CN114674344A (en) * | 2022-01-27 | 2022-06-28 | 西安航天精密机电研究所 | Integrated device and method for automatic flipping and static balance of built-in gyro inner platform |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110420 Termination date: 20130805 |