CN201707221U - Mechanical equipment remote detecting service device based on Internet - Google Patents

Abstract

An Internet-based remote detection service device for mechanical equipment, including a detection instrument connected to the mechanical equipment to be tested, the detection instrument is connected to an on-site data acquisition processor for receiving and preprocessing the data of the detection instrument, the on-site data The acquisition processor is connected to a mobile computer, the mobile computer includes a first remote data transmission interface for transmitting data through the Internet network, and the remote detection service device for mechanical equipment also includes a function for confirming the data transmitted through the Internet, Receive, interpret and display, and remotely control the remote expert command and controller based on the opinions read and analyzed by remote experts, to realize the new mechanical equipment on-site inspection mode that combines remote expert command and on-site inspection by inspectors. Remote expert command And the controller includes a second remote data transmission interface. The utility model adopts remote testing to reduce testing cost.

Description

Internet-based remote detection service device for mechanical equipment

technical field

The utility model belongs to a mechanical equipment detection service device. the

Background technique

At present, the performance and safety testing of mechanical equipment generally adopts the method of on-site testing, that is, no matter how far the distance is, if you want to test the performance and safety requirements of a piece of equipment, you need technicians to arrive at the equipment site, which greatly increases the testing cost, so Devices and services that enable remote monitoring and control are urgently needed. The Internet-based remote inspection system for mechanical equipment has not been reported at home and abroad. The main reason is that most product inspections have high requirements for the environment, inspection equipment, inspection methods, and inspection techniques. difficulty. At present, the remote monitoring of certain parameters such as flow, vibration, temperature and other indicators is widely used in other fields, and these systems are mainly based on fixed environment (fixed monitoring object), fixed parameters (such as flow, vibration, temperature and other parameters) ), a remote monitoring service system for a fixed location (the test sensor does not move after installation). the

Contents of the invention

In order to overcome the disadvantages of on-site testing and high testing costs of existing mechanical equipment testing service devices, the utility model provides a new type of remote testing that combines remote commanding by experts and on-site testing by testing personnel to reduce testing costs. Mechanical equipment remote detection service device. the

The technical scheme that the utility model solves its technical problem adopts is:

An Internet-based remote detection service device for mechanical equipment, including a detection instrument connected to the mechanical equipment to be detected, the detection instrument is connected to an on-site data acquisition processor for receiving and preprocessing the data of the detection instrument, the on-site data The acquisition processor is connected to a mobile computer, the mobile computer includes a first remote data transmission interface for transmitting data through the Internet network, and the remote detection service device for mechanical equipment also includes a function for confirming the data transmitted through the Internet, A remote expert command and controller that receives, interprets and displays, and performs remote control based on the opinions read and analyzed by the remote expert, the remote expert command and controller includes a second remote data transmission interface. the

Further, there are at least two detection instruments, and each detection instrument is connected to the on-site data acquisition processor. the

The technical idea of the utility model is: realize variable environment, multi-parameter, audio-visual remote communication, system can be moved, can realize centralized control center command and other functions of software and hardware equipment, and realize remote test service integrating data collection, transmission and control The system solves the compatibility when various parameters are collected at the same time and realizes the real-time remote transmission of test results and the command and control of multiple on-site inspections by remote experts. the

The beneficial effects of the utility model are mainly manifested in: adopting remote testing and reducing testing costs. the

Description of drawings

Fig. 1 is a schematic diagram of an Internet-based remote detection service device for mechanical equipment. the

Fig. 2 is a flow chart of the method of the Internet-based remote detection service system for mechanical equipment. the

Detailed ways

Below in conjunction with accompanying drawing, the utility model is further described. the

With reference to Fig. 1, a kind of Internet-based mechanical equipment remote detection service device includes a detection instrument connected with the mechanical equipment to be detected, and the detection instrument is connected to an on-site data acquisition processor for receiving and preprocessing the data of the detection instrument, The on-site data acquisition processor is connected to a mobile computer, and the mobile computer includes a first remote data transmission interface for transmitting data through the Internet network, and the remote detection service device for mechanical equipment also includes a remote data transmission interface for transmitting data through the Internet. The data is confirmed, received, interpreted and displayed, and the remote expert command and controller are remotely controlled according to the opinions read and analyzed by the remote experts, realizing a new type of remote test that combines remote command by experts and on-site inspection by inspectors. The expert command and controller includes a second remote data transfer interface. the

There are at least two detection instruments, and each detection instrument is connected to the on-site data acquisition processor. the

In this embodiment, each testing instrument carries out data acquisition to the mechanical equipment under test, and simultaneously transmits to the on-site data acquisition processor through the RS232/universal serial port bus, and the data wired transmission program of each testing instrument is installed in the on-site data acquisition processor. The corresponding data is received and processed, and the processing mainly includes but not limited to form conversion, data volume reduction, priority arrangement, etc.; mobile computer and data comprehensive processing and remote transmission software, the detection data in the on-site data acquisition processor Transmission to the mobile computer, through data comprehensive processing software, on the one hand, the detection data is displayed on the mobile computer, on-site inspection personnel can record and analyze the data, on the other hand, to prepare for remote transmission, through the remote transmission software Remotely transmit the processed data through the Internet; remote expert command and controller, remote expert command and controller confirm, receive, interpret and display the data transmitted by the mobile computer through the Internet, and the received data is read by remote experts and analysis, with remote command and control of detections that require adjustment. the

It can realize the remote multi-parameter and variable environment test integrating data collection, transmission and control. It is a change in the traditional testing service mode in the testing field. It will greatly improve the efficiency of mechanical equipment testing and the utilization rate of personnel, and can save a lot of money. time and cost. the

As shown in Figure 1, the remote detection service system based on the Internet of the utility model includes: the measured object K10, detection instruments K20, K21, K22...K2N, on-site data acquisition processor K30, mobile computer K40, network system K50 , Remote expert command and control system K60. Through the detection instruments K20, K21, K22...K2N, the measured object is detected, including the measurement of physical quantities, chemical quantities, audio-visual parameters, etc., and relevant data is collected, and the data is transmitted to the on-site data acquisition processor K30; on-site data acquisition Processor K30 performs form conversion, data size reduction, priority arrangement and other processing on the collected data through the built-in program, and the corresponding data enters the mobile computer K40; according to the program in the mobile computer K40, each input data is processed and displayed At the designated position of the mobile computer, prepare for remote network transmission at the same time; through the network system K50 and related software, the data is transmitted remotely through the network, and the data is transmitted to the remote expert command and control system K60 for data confirmation and Issue commands to control the acquisition of test data. the

As shown in Figures 1 and 2, the method of the Internet-based remote detection service system for mechanical equipment in this embodiment includes: in the first stage, various data collection is performed through detection instruments K20, K21, K22...K2N, and data S10 is obtained. . The S2n program is processed to achieve data compatibility and reduce the amount of data with small errors (for example, when only the maximum value is required in the result, the maximum value can be taken here according to a certain time, and other data can be eliminated to achieve the purpose of reducing the amount of data ) and other purposes, and according to the given S30 program to establish the priority among different types of data, to achieve the smooth transmission of different types of data in the data transmission process; the third stage: through the mobile computer K40 and internal program S40, to achieve While the data is displayed, remote data transmission is carried out through the network system K50 according to the regulations; the fourth stage: through the remote expert command and control system K60, according to the procedures S50, S51...S5n, receive the corresponding data, and display the data through S60 , and then perform data confirmation and remote control command release through S70; the fifth stage: S70 and S80 perform remote control through command sending and remote data feedback. the

Claims (2)

1. An Internet-based remote detection service device for mechanical equipment, comprising a detection instrument connected to the mechanical equipment to be detected, characterized in that: the detection instrument is connected to receive and pre-process the on-site data collection and processing of the data of the detection instrument device, the on-site data acquisition processor is connected to a mobile computer, and the mobile computer includes a first remote data transmission interface for transmitting data through the Internet network, and the remote detection service device for mechanical equipment also includes a The transmitted data is confirmed, received, interpreted and displayed, and the remote expert command and controller is remotely controlled according to the opinions read and analyzed by the remote expert, and the remote expert command and controller includes a second remote data transmission interface. 2. The Internet-based remote inspection service device for mechanical equipment according to claim 1, characterized in that: there are at least two inspection instruments, and each inspection instrument is connected to the on-site data acquisition processor.

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