CN201669169U - An automatic monitoring device for heavy phase oil and light phase oil separation - Google Patents
An automatic monitoring device for heavy phase oil and light phase oil separation Download PDFInfo
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- 238000012806 monitoring device Methods 0.000 title claims abstract description 15
- 238000000926 separation method Methods 0.000 title abstract description 12
- 238000012544 monitoring process Methods 0.000 claims description 19
- 238000007670 refining Methods 0.000 abstract description 11
- 238000011010 flushing procedure Methods 0.000 abstract description 9
- 239000002699 waste material Substances 0.000 abstract description 7
- 230000007547 defect Effects 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 6
- 230000008859 change Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 101100520231 Caenorhabditis elegans plc-3 gene Proteins 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本实用新型公开了一种重相油与轻相油分离用自动监控装置,包括离心机、安装在轻相油出口处的传感器、可编程逻辑控制器PLC、电磁阀与冲水阀,其中,所述离心机、传感器、PLC、电磁阀与冲水阀顺次配合设置,所述冲水阀与离心机配合设置。本实用新型所述重相油与轻相油分离用自动监控装置,可以克服现有技术中资源浪费大、成本高、精炼率低、人工操作量大与操作不方便等缺陷,以实现节约资源、成本低、精炼率高、人工操作量小与可靠性高的优点。
The utility model discloses an automatic monitoring device for separating heavy phase oil and light phase oil, which comprises a centrifuge, a sensor installed at the outlet of the light phase oil, a programmable logic controller PLC, an electromagnetic valve and a flushing valve, wherein, The centrifuge, the sensor, the PLC, the electromagnetic valve and the flushing valve are set in sequence, and the flushing valve is set in cooperation with the centrifuge. The automatic monitoring device for the separation of heavy phase oil and light phase oil described in the utility model can overcome the defects of large waste of resources, high cost, low refining rate, large amount of manual operation and inconvenient operation in the prior art, so as to realize resource saving , low cost, high refining rate, small amount of manual operation and high reliability.
Description
技术领域technical field
本实用新型涉及炼油分离技术,具体地,涉及一种重相油与轻相油分离用自动监控装置。The utility model relates to oil refining separation technology, in particular to an automatic monitoring device for separating heavy phase oil and light phase oil.
背景技术Background technique
目前,离心机是现代化精炼油厂实现重相与轻相分离的连续化核心设备。在采用离心机进行重相与轻相分离的操作过程中,会发生跑油现象,即:轻相的油会从重相出口处渗漏,容易造成资源浪费,二次分离回收的成本增加、精炼率降低。At present, the centrifuge is the continuous core equipment for modern refinery to realize the separation of heavy phase and light phase. In the process of separating the heavy phase from the light phase with a centrifuge, oil leakage will occur, that is, the oil in the light phase will leak from the outlet of the heavy phase, which will easily cause waste of resources, and the cost of secondary separation and recovery will increase. Refining rate decreased.
在现有技术中,为了控制重相与轻相分离过程中跑油现象的发生频率,需要专员坚守岗位,不停巡查,若有跑油现象发生,则立即进行人工调整油阀与重相出口阀,并开启冲水阀门进行封油;如果操作工稍有疏忽,就会造成极大损失。In the prior art, in order to control the frequency of oil leakage during the separation process of the heavy phase and the light phase, specialists are required to stick to their posts and keep on patrol. If oil leakage occurs, immediately manually adjust the oil valve and the heavy phase outlet Valve, and open the flushing valve to seal the oil; if the operator is a little negligent, it will cause great losses.
综上所述,在实现本实用新型的过程中,发明人发现现有技术中至少存在以下缺陷:To sum up, in the process of realizing the utility model, the inventor finds that there are at least the following defects in the prior art:
(1)资源浪费大:在采用离心机进行重相与轻相分离的操作过程中,轻相的油会从重相出口处渗漏,容易造成资源浪费;(1) Large waste of resources: In the process of separating the heavy phase from the light phase with a centrifuge, the oil in the light phase will leak from the outlet of the heavy phase, which will easily cause waste of resources;
(2)成本高:如果对从重相出口处渗漏的轻相油进行二次分离回收,则难免增加成本;(2) High cost: If the light phase oil leaked from the heavy phase outlet is separated and recovered for the second time, it will inevitably increase the cost;
(3)精炼率低:对从重相出口处渗漏的轻相油进行二次分离回收,精炼效率较低;(3) Low refining rate: secondary separation and recovery of the light phase oil leaked from the heavy phase outlet, the refining efficiency is low;
(4)人工操作量大:为了控制重相与轻相分离过程中跑油现象的发生频率,需要专员坚守岗位,进行巡查与调整,人工操作量很大;(4) A large amount of manual operation: In order to control the frequency of oil leakage during the separation process of the heavy phase and the light phase, it is necessary for the commissioner to stick to his post and conduct inspections and adjustments, which requires a large amount of manual operation;
(5)操作不方便:在人工巡查与调整中,操作工的操作难度较大,稍有疏忽,则会造成极大损失。(5) Inconvenient operation: In the manual inspection and adjustment, the operator's operation is more difficult, and a slight negligence will cause great losses.
发明内容Contents of the invention
本实用新型的目的在于,针对上述问题,提出一种重相油与轻相油分离用自动监控装置,以实现节约资源、成本低、精炼率高、人工操作量小、操作量小与可靠性高的优点。The purpose of this utility model is, in view of the above problems, propose an automatic monitoring device for separation of heavy phase oil and light phase oil, in order to realize resource saving, low cost, high refining rate, small amount of manual operation, small amount of operation and reliability high merit.
为实现上述目的,本实用新型采用的技术方案是:一种重相油与轻相油分离用自动监控装置,包括离心机、安装在轻相油出口处的传感器、可编程逻辑控制器PLC、电磁阀与冲水阀,其中,所述离心机、传感器、PLC、电磁阀与冲水阀顺次配合设置,所述冲水阀与离心机配合设置。In order to achieve the above purpose, the technical solution adopted by the utility model is: an automatic monitoring device for separating heavy phase oil and light phase oil, including a centrifuge, a sensor installed at the outlet of the light phase oil, a programmable logic controller PLC, A solenoid valve and a flush valve, wherein the centrifuge, the sensor, the PLC, the solenoid valve and the flush valve are set in sequence, and the flush valve is set in cooperation with the centrifuge.
进一步地,还包括监控及报警设备,所述监控及报警设备与电磁阀配合设置。Further, it also includes monitoring and alarm equipment, and the monitoring and alarm equipment is arranged in cooperation with the solenoid valve.
进一步地,所述监控及报警设备包括报警单元与远程监控单元,所述报警单元与电磁阀配合连接,所述远程监控单元与报警单元配合连接。Further, the monitoring and alarm equipment includes an alarm unit and a remote monitoring unit, the alarm unit is connected with the solenoid valve, and the remote monitoring unit is connected with the alarm unit.
进一步地,所述传感器包括压力传感器。Further, the sensor includes a pressure sensor.
本实用新型各实施例的重相油与轻相油分离用自动监控装置,由于包括离心机、安装在轻相油出口处的传感器、可编程逻辑控制器PLC、电磁阀与冲水阀,其中,离心机、传感器、PLC、电磁阀与冲水阀顺次配合设置,冲水阀与离心机配合设置;轻相油从重相出口处渗漏时,会导致轻相油出口处的压强变化,传感器检测到该压强变化时,通过PLC控制电磁阀(作引水阀用)动作,电磁阀动作可以控制冲洗阀,冲洗阀的开关可控制离心机的开关;从而可以克服现有技术中资源浪费大、成本高、精炼率低、人工操作量大与操作不方便的缺陷,以实现节约资源、成本低、精炼率高、人工操作量小、操作量小与可靠性高的优点。The automatic monitoring device for separation of heavy phase oil and light phase oil in each embodiment of the present utility model includes a centrifuge, a sensor installed at the outlet of the light phase oil, a programmable logic controller PLC, a solenoid valve and a flushing valve, wherein , the centrifuge, sensor, PLC, solenoid valve and flush valve are set in sequence, and the flush valve is set in conjunction with the centrifuge; when the light phase oil leaks from the heavy phase outlet, it will cause the pressure change at the light phase oil outlet, When the sensor detects the pressure change, the action of the electromagnetic valve (used as a water diversion valve) is controlled by the PLC. The action of the electromagnetic valve can control the flushing valve, and the switch of the flushing valve can control the switch of the centrifuge; thus, the large waste of resources in the prior art can be overcome. , High cost, low refining rate, large amount of manual operation and inconvenient operation, in order to realize the advantages of saving resources, low cost, high refining rate, small amount of manual operation, small amount of operation and high reliability.
本实用新型的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本实用新型而了解。本实用新型的目的和其他优点可通过在所写的说明书、权利要求书、以及附图中所特别指出的结构来实现和获得。Other features and advantages of the present invention will be set forth in the following description, and, in part, will be apparent from the description, or can be learned by practicing the present invention. The objectives and other advantages of the utility model will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
下面通过附图和实施例,对本实用新型的技术方案做进一步的详细描述。The technical solutions of the present utility model will be further described in detail through the drawings and embodiments below.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, and are used to explain the utility model together with the embodiments of the utility model, and do not constitute a limitation to the utility model. In the attached picture:
图1为根据本实用新型重相油与轻相油分离用自动监控装置的工作原理框图。Fig. 1 is a block diagram of the working principle of the automatic monitoring device for separating heavy phase oil and light phase oil according to the utility model.
结合附图,本实用新型实施例中附图标记如下:In conjunction with the accompanying drawings, reference signs are as follows in the utility model embodiment:
1-离心机;2-传感器;3-PLC;4-电磁阀;5-冲水阀;6-监控及报警设备;61-报警单元;62-远程监控单元。1-centrifuge; 2-sensor; 3-PLC; 4-solenoid valve; 5-flush valve; 6-monitoring and alarm equipment; 61-alarm unit; 62-remote monitoring unit.
具体实施方式Detailed ways
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present utility model, and are not intended to limit the present utility model.
根据本实用新型实施例,提供了一种重相油与轻相油分离用自动监控装置。如图1所示,本实施例包括离心机1、传感器2、可编程逻辑控制器(简称PLC)3、电磁阀4、冲水阀5与监控及报警设备6,其中,离心机1、传感器2、PLC 3、电磁阀4与冲水阀5顺次配合设置,冲水阀5与离心机1配合设置,监控及报警设备6与电磁阀4配合设置。这里,传感器2可以是压力传感器2According to an embodiment of the utility model, an automatic monitoring device for separating heavy phase oil and light phase oil is provided. As shown in Figure 1, the present embodiment includes a centrifuge 1, a sensor 2, a programmable logic controller (abbreviated as PLC) 3, a solenoid valve 4, a flush valve 5 and a monitoring and alarm device 6, wherein the centrifuge 1, the sensor 2. PLC 3, solenoid valve 4 and flush valve 5 are set in sequence, flush valve 5 is set in conjunction with centrifuge 1, monitoring and alarm equipment 6 is set in conjunction with solenoid valve 4. Here, sensor 2 can be pressure sensor 2
其中,在上述实施例中,上述监控及报警设备6包括报警单元61与远程监控单元62,报警单元61与电磁阀4配合连接,远程监控单元62与报警单元配合连接。Wherein, in the above embodiment, the monitoring and alarming device 6 includes an alarm unit 61 and a remote monitoring unit 62, the alarm unit 61 is connected with the solenoid valve 4, and the remote monitoring unit 62 is connected with the alarm unit.
在上述实施例中,由于轻相油从重相油出口跑出(即渗漏)时,会导致轻相油出口处的压强突然下降,而轻相油出口出油时压强会上升;基于这种现象,在轻相油出口处安装压力表,在该压力表处并联一个压力传感器2,用电磁阀4作引水阀,电磁阀4与压力传感器2联锁动作,根据轻相油出口处的压强变化,通过PLC 3控制电磁阀4动作,电磁阀4控制冲水阀5动作,冲水阀5的开关可控制离心机1的开关;另外,电磁阀4动作还可以控制报警单元61与远程监控单元62动作,从而可以通过PLC 3控制电磁阀4完成原有人来实现的工作,并利用计算机的运算,实现预防报警。In the foregoing embodiment, because the light phase oil runs out (i.e. leaks) from the heavy phase oil outlet, the pressure at the light phase oil outlet will drop suddenly, and the pressure will rise when the light phase oil outlet goes out; based on this Phenomenon, install a pressure gauge at the outlet of the light phase oil, connect a pressure sensor 2 in parallel with the pressure gauge, use the solenoid valve 4 as the water diversion valve, the solenoid valve 4 and the pressure sensor 2 act in interlock, according to the pressure at the outlet of the light phase oil Change, through PLC 3 to control the action of solenoid valve 4, solenoid valve 4 controls the action of flush valve 5, the switch of flush valve 5 can control the switch of centrifuge 1; in addition, the action of solenoid valve 4 can also control the alarm unit 61 and remote monitoring Unit 62 moves, thereby can finish the work that original person realizes by PLC 3 control solenoid valve 4, and utilizes the operation of computer, realizes preventive alarm.
使用上述实施例的重相油与轻相油分离用自动监控装置投入不大,但可实现远程监控,减轻劳动强度,解放生产力,提高产品质量,降低消耗和浪费,节约资源,保险系数极高。Using the automatic monitoring device for heavy phase oil and light phase oil separation of the above embodiment requires little investment, but it can realize remote monitoring, reduce labor intensity, liberate productivity, improve product quality, reduce consumption and waste, save resources, and have a high insurance factor .
综上所述,本实用新型各实施例的重相油与轻相油分离用自动监控装置,由于包括离心机、安装在轻相油出口处的传感器、可编程逻辑控制器PLC、电磁阀与冲水阀,其中,离心机、传感器、PLC、电磁阀与冲水阀顺次配合设置,冲水阀与离心机配合设置;轻相油从重相出口处渗漏时,会导致轻相油出口处的压强变化,传感器检测到该压强变化时,通过PLC控制电磁阀(作引水阀用)动作,电磁阀动作可以控制冲洗阀,冲洗阀的开关可控制离心机的开关;从而可以克服现有技术中资源浪费大、成本高、精炼率低、人工操作量大与操作不方便的缺陷,以实现节约资源、成本低、精炼率高、人工操作量小、操作量小与可靠性高的优点。In summary, the automatic monitoring device for separation of heavy phase oil and light phase oil in each embodiment of the present utility model includes a centrifuge, a sensor installed at the outlet of the light phase oil, a programmable logic controller PLC, a solenoid valve and Flush valve, among which, the centrifuge, sensor, PLC, solenoid valve and flush valve are set in sequence, and the flush valve is set in conjunction with the centrifuge; when the light phase oil leaks from the heavy phase outlet, it will cause the light phase oil to exit. When the sensor detects the pressure change, the solenoid valve (used as a water diversion valve) is controlled by PLC. The solenoid valve action can control the flushing valve, and the switch of the flushing valve can control the switch of the centrifuge; thus, it can overcome the existing In the technology, the defects of large waste of resources, high cost, low refining rate, large amount of manual operation and inconvenient operation are used to realize the advantages of saving resources, low cost, high refining rate, small amount of manual operation, small amount of operation and high reliability .
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims (4)
- A heavy phase oil with gently mutually oil separate and use automatic monitoring device, it is characterized in that, comprise centrifuge, be installed in sensor, programmable logic controller (PLC) PLC, magnetic valve and the flashing valve at light phase oil export place, wherein, described centrifuge, sensor, PLC, magnetic valve and flashing valve are equipped with in turn, and described flashing valve and centrifuge are equipped with.
- 2. heavy phase oil according to claim 1 with gently mutually oil separate and use automatic monitoring device, it is characterized in that also comprise monitoring and warning device, described monitoring and warning device and magnetic valve are equipped with.
- 3. heavy phase oil according to claim 2 with gently mutually oil separate and use automatic monitoring device, it is characterized in that, described monitoring and warning device comprise alarm unit and remote monitoring unit, and described alarm unit and magnetic valve are connected, and described remote monitoring unit and alarm unit are connected.
- According to each described heavy phase oil among the claim 1-3 with gently mutually oil separate and use automatic monitoring device, it is characterized in that described sensor comprises pressure sensor.
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| CN2010201686260U CN201669169U (en) | 2010-04-23 | 2010-04-23 | An automatic monitoring device for heavy phase oil and light phase oil separation |
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| CN2010201686260U CN201669169U (en) | 2010-04-23 | 2010-04-23 | An automatic monitoring device for heavy phase oil and light phase oil separation |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110064530A (en) * | 2019-04-26 | 2019-07-30 | 南通航海机械集团有限公司 | A kind of marine centrifugal separator control system |
| US12151250B2 (en) | 2018-12-10 | 2024-11-26 | Alfa Laval Corporate Ab | Centrifugal separation system and method having control based on pressure |
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2010
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US12151250B2 (en) | 2018-12-10 | 2024-11-26 | Alfa Laval Corporate Ab | Centrifugal separation system and method having control based on pressure |
| CN110064530A (en) * | 2019-04-26 | 2019-07-30 | 南通航海机械集团有限公司 | A kind of marine centrifugal separator control system |
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