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CN201639803U - Electric heating pipe - Google Patents

Electric heating pipe Download PDF

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Publication number
CN201639803U
CN201639803U CN2010201146120U CN201020114612U CN201639803U CN 201639803 U CN201639803 U CN 201639803U CN 2010201146120 U CN2010201146120 U CN 2010201146120U CN 201020114612 U CN201020114612 U CN 201020114612U CN 201639803 U CN201639803 U CN 201639803U
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CN
China
Prior art keywords
coating
layer
platinum
electrothermal tube
alloy layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2010201146120U
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Chinese (zh)
Inventor
邹国营
张建皋
邹茂祥
张慧宝
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NINGBO SHUAIKANG WATER HEATER CO Ltd
Original Assignee
NINGBO SHUAIKANG WATER HEATER CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Priority to CN2010201146120U priority Critical patent/CN201639803U/en
Application granted granted Critical
Publication of CN201639803U publication Critical patent/CN201639803U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to an electric heating pipe, in particular to an electric heating pipe of a domestic electric water heater. Most of the electric heating pipe for the traditional domestic electric water heater has poor corrosion resistant function, unsmooth surface, easy scale aggregation and influence on the service life of the electric heating pipe due to the a stainless steel electric heating pipe. The electric heating pipe of the utility model comprises an electric heating element, a heat conducting and insulating material, a metal sleeve and a surface coating, wherein the surface coating is a platinum family element or metal titanium and protects the metal sleeve against corrosion in an inner container by utilizing the characteristics of stable physical-chemical characteristics, indissolubility in strong acid and alkali and no oxidization in the air of the platinum family element or the metal titanium. The electric heating pipe avoids power leakage accidents caused by pitting corrosion of the metal sleeve. In addition, the corrosion resistant metal, such as the platinum family element or the metal titanium has favorable heat conducting performance and less coating dosage and can effectively control the cost on the premise of obviously improving the corrosion resistance of the electric heating pipe.

Description

A kind of electrothermal tube
Technical field
The utility model relates to a kind of electrothermal tube, the electrothermal tube that uses in particularly a kind of storage-type electric water heater.
Background technology
The electric heating tube metal sleeve that the domestic, electric water heater that existing market is sold is used generally is a stainless steel material, under the particular surroundings of storage-type electric water heater, stainless steel material can not form effectively blunt, particularly in the stainless steel metal during nickel chromium triangle uneven components, because Chinese water quality complexity, after long-term the use, the typical pierceability corrosion phenomenon of stainless steel takes place in the stainless steel tube wall of corrosive water matter area electric heating tube easily, causes water heater electric leakage accident.Electrothermal tube surface meeting after regular heating simultaneously produces incrustation scale, and incrustation scale can influence the heat conduction of electrothermal tube, the efficiency of heating surface of reduction electrothermal tube with constantly accumulative total thickening service time.Simultaneously the electrothermal tube surface scale causes the metal sleeve temperature overheating and the temperature inequality of electrothermal tube, causes the metal sleeve internal stress of electrothermal tube to change, and the electrothermal tube modification occurs, serious causes the metal sleeve explosion, forms the electrothermal tube failure of insulation, causes the electric leakage accident.
Above-mentioned reason has a strong impact on the useful life of electrothermal tube, increases the maintenance cost of water heater, also exists electrothermal tube to lose efficacy and causes the potential safety hazard of electric leakage.
The utility model content
The problem that the utility model exists at above-mentioned electrothermal tube, a kind of electrothermal tube is provided, directly plate very strong inert metal platinum or the nickel of one deck anti-corrosion effects on the metal sleeve surface, significantly strengthen the corrosion resistance of the metal sleeve of electrothermal tube, improve the grade of coating surface roughness simultaneously, reduce the fouling of electrothermal tube with very smooth surface, improve the efficiency of heating surface of electrothermal tube, increase the useful life of electrothermal tube, reduce the water heater maintenance cost, guarantee the fail safe that electric heater uses.
The utility model also provides another electrothermal tube, at first nickel plating coating or nickel compound coating or silvering or silver compound coating in the metal surface, platinum plating metal level more afterwards.
The technical scheme that a kind of electrothermal tube that the utility model provides adopts is: a kind of electrothermal tube, comprise electrical heating elements, and metal sleeve, the heat-conducting insulation material between described electrical heating elements and metal sleeve of described electrical heating elements socket, the metal sleeve surface directly is coated with one deck platinum layer or platinum alloy layer or palladium metal layer or palladium alloy layer or titanium coating or titanium alloy layer.
A kind of electrothermal tube that the utility model provides also adopts following attached technical scheme: the surface roughness of described platinum layer or platinum alloy layer or palladium metal layer or palladium alloy layer or titanium coating or titanium alloy layer is less than 0.8 μ m;
The thickness of described platinum layer or platinum alloy layer or palladium metal layer or palladium alloy layer or titanium coating or titanium alloy layer is greater than 0.2 μ m;
Described metal sleeve adopts stainless steel material to make;
In the described platinum layer, the content of platinum is higher than 75%;
In the described titanium coating, the content of titanium is higher than 95%.
The technical scheme that another electrothermal tube that the utility model provides adopts is: a kind of electrothermal tube, comprise electrical heating elements, metal sleeve with described electrical heating elements socket, heat-conducting insulation material between described electrical heating elements and metal sleeve, be coated with one deck nickel coating on the surface of described metal sleeve, or nickel compound coating, or silvering, or silver compound coating, at described nickel coating, or nickel compound coating, or silvering, or silver compound coating is coated with one deck platinum layer outward again, or platinum alloy layer, or palladium metal layer, or palladium alloy layer, or titanium coating, or titanium alloy layer.
Another electrothermal tube that the utility model provides also adopts following attached technical scheme: the thickness of described nickel coating or nickel compound coating or silvering or silver compound coating is not less than 2 μ m, and the thickness of described platinum layer or platinum alloy layer or palladium metal layer or palladium alloy layer or titanium coating or titanium alloy layer is not less than 0.3 μ m;
Described titanium coating thickness is not less than 0.2 μ m.
The beneficial effect that a kind of electrothermal tube that adopts the utility model to provide brings is: (1) the utility model directly plates the very strong platinum layer of one deck anti-corrosion effects on the metal sleeve surface, or platinum alloy layer, or palladium metal layer, or palladium alloy layer, or titanium coating, or titanium alloy layer, significantly strengthen the corrosion resistance of the metal sleeve of electrothermal tube, improve the grade (roughness is less than 0.8 μ m) of coating surface roughness simultaneously, reduce the fouling of electrothermal tube with very smooth surface, improve the efficiency of heating surface of electrothermal tube, increase the useful life of electrothermal tube, reduce the water heater maintenance cost, guarantee the fail safe that electric heater uses.(2) at the direct coating in metal sleeve surface, saved intermediate layer, simple in structure.Adopt the direct coating of nano spray plating technology: handle (oily oil removing is arranged, the rust rust cleaning is arranged) → oven dry → spraying plating coating → oven dry → finished product early stage, different with technologies such as existing immersion plating, brush platings, coating is more closely knit, tight, firm attached to the metal sleeve surface, and surface roughness is lower, more smooth.(3) in the platinum layer, the content of platinum is not less than 75%, is fully guaranteed on decay resistance.Equally, in the described titanium coating, the content of titanium is not less than 95%, is fully guaranteed on decay resistance.
The beneficial effect that another electrothermal tube that adopts the utility model to provide brings is: outermost coating adopts platinum layer or platinum alloy layer or palladium metal layer or palladium alloy layer or titanium coating or titanium alloy layer, compare the alloy layer of gold plate or gold, be significantly increased aspect corrosion resistance, refractory, the rub resistance, the surface is more smooth, and is less scaling.Ductility is better, and the intensity of electrothermal tube and toughness all obviously improve.More suitable in the inner bag environment of electric heater.
Description of drawings
The cutaway view of the electrothermal tube that Fig. 1 provides for the utility model first embodiment;
The cutaway view of another electrothermal tube that Fig. 2 provides for the utility model second embodiment.
Embodiment
Below in conjunction with accompanying drawing the utility model is done further detailed description:
As shown in Figure 1, first embodiment that provides for the utility model.This embodiment provides a kind of electrothermal tube, comprise electrical heating elements 1, and metal sleeve 2, the heat-conducting insulation material 3 between described electrical heating elements 1 and metal sleeve 2 of described electrical heating elements 1 socket, metal sleeve 2 surfaces directly are coated with one deck platinum layer 4.
In the present embodiment, except direct platinum plating metal level 4, but also platinum plating alloy-layer or palladium metal layer or palladium alloy layer or titanium coating or titanium alloy layer.The surface roughness of described platinum layer 4 or platinum alloy layer or palladium metal layer or palladium alloy layer or titanium coating or titanium alloy layer is less than 0.8 μ m.Make the surface more smooth, smooth surface is difficult for long-pending scaling.
The thickness of described platinum layer 4 or platinum alloy layer or palladium metal layer or palladium alloy layer or titanium coating or titanium alloy layer is greater than 0.2 μ m.Described metal sleeve 2 adopts stainless steel material to make.In the platinum layer 4, the content of platinum is higher than 75%.On decay resistance, be fully guaranteed.As the titanizing metal level, then in the titanium coating, the content of titanium is higher than 95%.On decay resistance, be fully guaranteed.
In the present embodiment, plating one deck platinum layer, platinum group metal color and luster beauty; Ductility is strong; Refractory, rub resistance, corrosion-resistant; Chemical stabilization at high temperature.Particularly the color of platinum is that the nature sky becomes with gloss, and is for a long time constant.Hardness is 4~4.5 degree.Relative density is 21.45, and proportion is 15~19 or 21.4.Ductility is strong; Intensity and toughness, also all much higher than other noble metal.Fusing point is up to 1773.5 ℃.The heat-conductivity conducting performance is good.Chemical property is extremely stable, is insoluble to strong acid and strong base, not oxidation in air.Adapt to very much and do the coating for protection against corrosion on electrothermal tube surface.
As the titanizing metal level,, ductility is arranged because Titanium has metallic luster.Density 4.5 grams per cubic centimters.1660 ± 10 ℃ of fusing points.3287 ℃ of boiling points.Good corrosion resistance is arranged, be not subjected to the influence of atmosphere and seawater.At normal temperatures, can not corroded by watery hydrochloric acid, dilute sulfuric acid, nitric acid or dilute alkaline soln; Titanium is corrosion-resistant, or even stainless steel also is afraid of the corrosive agent that is strong---hot nitric acid.Because the anti-corrosion property that Titanium possesses as the coating on electrothermal tube metal sleeve surface, can strengthen the Corrosion Protection of electrothermal tube.
Electrothermal tube surface composition of scale mainly is the sediment of CaCO2 and Mg (OH) 2, is that chemical reaction generation CaCO2 and Mg (OH) 2 take place Ca and the Mg in the water, and some is that sacrificial anode generation chemical reaction when work generates water insoluble Mg (OH) 2.Because the heating tube temperature is very high, water-fast CaCO2 and Mg (OH) 2 at first accumulates in the electrothermal tube surface.The electrothermal tube surface ratio is more coarse at present, helps sediment and electrothermal tube surface strong bonded, because the electrothermal tube temperature is very high, with electrothermal tube surface precipitation thing sintering, forms fine and close incrustation scale.Be difficult to come off automatically.
Through research, the electrothermal tube surface is smooth more, and sediment is not easy electrothermal tube surface strong bonded more, be difficult to form blocked up sediment, during electrothermal tube work, the huge temperature difference can be that sediment comes off from the electrothermal tube surface, avoids sediment to sinter fine and close incrustation scale into.
At the direct coating in metal sleeve surface, saved intermediate layer, simple in structure.Adopt the direct coating of nano spray plating technology: handle (oily oil removing is arranged, the rust rust cleaning is arranged) → oven dry → spraying plating coating → oven dry → finished product early stage, different with technologies such as existing immersion plating, brush platings, coating is more closely knit, tight, firm attached to the metal sleeve surface, and surface roughness is lower, more smooth.
Describe titanizing metal layer process below in detail: titanizing metal level electrothermal tube is formed electrothermal tube by electrical heating elements 1 and metal sleeve 2 and the heat-conducting insulation material 3 that is filled between the two, at first plate Titanium 6 on the metal sleeve surface, guarantee that the coating densification is firm greater than 0.2 μ m.Purity is not less than 95%, guarantees the corrosion resistance of coating.The coating surface roughness should be controlled at more than the 0.8 μ m, guarantees the smooth of surface, prevents fouling.For guaranteeing surface roughness, can suitably increase the thickness of Titanium coating, on technology the scheme of implementing easily.
As shown in Figure 2, second embodiment that provides for the utility model, another electrothermal tube that this embodiment provides, comprise electrical heating elements 1, and metal sleeve 2, the heat-conducting insulation material 3 between described electrical heating elements 1 and metal sleeve 2 of described electrical heating elements 1 socket, be coated with one deck nickel coating 5 on the surface of described metal sleeve 2, outside nickel coating 5, be coated with one deck platinum layer 4.
Except that nickel plating coating 5, but also nickel plating compound coating or silvering or the replacement of silver compound coating, and the platinum layer 4 of plating also can be by platinum alloy layer or palladium metal layer or palladium alloy layer or titanium coating or titanium alloy layer replacement outside nickel coating 5.
The thickness of described nickel coating 5 or nickel compound coating or silvering or silver compound coating is not less than 2 μ m, and the thickness of described platinum layer or platinum alloy layer or palladium metal layer or palladium alloy layer or titanium coating or titanium alloy layer is not less than 0.3 μ m.Described titanium coating thickness is not less than 0.2 μ m.This embodiment compares with first embodiment, and something in common is all to adopt platinum layer 4 or platinum alloy layer or palladium metal layer or palladium alloy layer or titanium coating or titanium alloy layer.Refractory, rub resistance, corrosion resistance all are significantly increased.Adopt nano spray plating technology, it is more tight that nickel coating 5 and platinum layer 4 and metal sleeve 2 are adhered to,, guarantee that the coating densification is firm, difficult drop-off.
Concrete technology is as follows: form electrothermal tube by electrical heating elements 1 and metal sleeve 2 and the heat-conducting insulation material 3 that is filled between the two, at first plate nickel coating 5 or the nickel compound coating that is no less than 2 μ m on metal sleeve 2 surfaces, also can be the silvering of same thickness or silver compound coating to basic unit's plating, guarantee that the coating densification is firm.And then plate platinum layer 4 or the platinum family element that is no less than 0.3 μ m, purity is not less than 75%, guarantees the corrosion resistance of coating.The coating surface roughness should be controlled at more than the 0.8 μ m, guarantees the smooth of surface, prevents fouling.For guaranteeing surface roughness, can suitably increase the thickness of metal platinum or platinum family element coating.
The common feature of two embodiments is exactly to plate fine and close strong erosion-resisting platinum layer, platinum alloy layer, palladium metal layer, palladium alloy layer, titanium coating or titanium alloy layer on electrothermal tube metal sleeve surface, utilize the corrosion resistance of the corrosion-resistant coating raising electrothermal tube of their even compact heat conduction, utilize smooth coating to improve the roughness quality on electrothermal tube surface, reduce fouling.Guarantee the heat conductivility of electrothermal tube, prolong the useful life of electrothermal tube, improve the security performance of electrothermal tube, reduce the electrothermal tube maintenance cost.

Claims (9)

1. electrothermal tube, comprise electrical heating elements (1), and the metal sleeve (2) of described electrical heating elements (1) socket, be positioned at the heat-conducting insulation material (3) between described electrical heating elements (1) and the metal sleeve (2), it is characterized in that: described metal sleeve (2) surface directly is coated with one deck platinum layer (4) or platinum alloy layer or palladium metal layer or palladium alloy layer or titanium coating or titanium alloy layer.
2. electrothermal tube according to claim 1 is characterized in that: the surface roughness of described platinum layer (4) or platinum alloy layer or palladium metal layer or palladium alloy layer or titanium coating or titanium alloy layer is less than 0.8 μ m.
3. electrothermal tube according to claim 1 is characterized in that: the thickness of described platinum layer (4) or platinum alloy layer or palladium metal layer or palladium alloy layer or titanium coating or titanium alloy layer is greater than 0.2 μ m.
4. according to the described electrothermal tube of claim 1, it is characterized in that: described metal sleeve (2) adopts stainless steel material to make.
5. according to the described electrothermal tube of claim 1, it is characterized in that: in the described platinum layer (4), the content of platinum is higher than 75%.
6. according to the described electrothermal tube of claim 1, it is characterized in that: in the described titanium coating, the content of titanium is higher than 95%.
7. electrothermal tube, comprise electrical heating elements (1), metal sleeve (2) with described electrical heating elements (1) socket, be positioned at the heat-conducting insulation material (3) between described electrical heating elements (1) and the metal sleeve (2), it is characterized in that: be coated with one deck nickel coating (5) on the surface of described metal sleeve (2), or nickel compound coating, or silvering, or silver compound coating, in described nickel coating (5), or nickel compound coating, or silvering, or silver compound coating is coated with one deck platinum layer (4) outward again, or platinum alloy layer, or palladium metal layer, or palladium alloy layer, or titanium coating, or titanium alloy layer.
8. electrothermal tube according to claim 7, it is characterized in that: the thickness of described nickel coating (5) or nickel compound coating or silvering or silver compound coating is not less than 2 μ m, and the thickness of described platinum layer or platinum alloy layer or palladium metal layer or palladium alloy layer or titanium coating or titanium alloy layer is not less than 0.3 μ m.
9. electrothermal tube according to claim 8 is characterized in that: described titanium coating thickness is not less than 0.2 μ m.
CN2010201146120U 2010-02-03 2010-02-03 Electric heating pipe Expired - Fee Related CN201639803U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010201146120U CN201639803U (en) 2010-02-03 2010-02-03 Electric heating pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010201146120U CN201639803U (en) 2010-02-03 2010-02-03 Electric heating pipe

Publications (1)

Publication Number Publication Date
CN201639803U true CN201639803U (en) 2010-11-17

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Family Applications (1)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105307300A (en) * 2015-11-25 2016-02-03 王丽霞 Improved water heater electric heating pipe
CN105444404A (en) * 2015-10-26 2016-03-30 重庆光煦科技有限公司 Efficient solar water heater
CN107511648A (en) * 2017-09-25 2017-12-26 广东恒美电热科技股份有限公司 Ooze titanium electric heating tube and its method of manufacturing technology
CN111378942A (en) * 2018-12-28 2020-07-07 芜湖美的厨卫电器制造有限公司 Anti-corrosion treatment process for metal surface, metal workpiece, electric heating pipe and electric water heater

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105444404A (en) * 2015-10-26 2016-03-30 重庆光煦科技有限公司 Efficient solar water heater
CN105307300A (en) * 2015-11-25 2016-02-03 王丽霞 Improved water heater electric heating pipe
CN107511648A (en) * 2017-09-25 2017-12-26 广东恒美电热科技股份有限公司 Ooze titanium electric heating tube and its method of manufacturing technology
CN111378942A (en) * 2018-12-28 2020-07-07 芜湖美的厨卫电器制造有限公司 Anti-corrosion treatment process for metal surface, metal workpiece, electric heating pipe and electric water heater

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20101117

Termination date: 20180203