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CN201638056U - Ice-making system capable of being monitored remotely - Google Patents

Ice-making system capable of being monitored remotely Download PDF

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Publication number
CN201638056U
CN201638056U CN201020109341XU CN201020109341U CN201638056U CN 201638056 U CN201638056 U CN 201638056U CN 201020109341X U CN201020109341X U CN 201020109341XU CN 201020109341 U CN201020109341 U CN 201020109341U CN 201638056 U CN201638056 U CN 201638056U
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CN
China
Prior art keywords
ice
signal
ice maker
sensor unit
processing unit
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Expired - Lifetime
Application number
CN201020109341XU
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Chinese (zh)
Inventor
王小伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHENZHEN BROTHER ICE SYSTEM CO Ltd
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SHENZHEN BROTHER ICE SYSTEM CO Ltd
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Priority to CN201020109341XU priority Critical patent/CN201638056U/en
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Publication of CN201638056U publication Critical patent/CN201638056U/en
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Abstract

The utility model relates to the technical field of ice-making, and provides an ice-making system capable of being monitored remotely. The ice-making system comprises an ice-making device, a programmable controller, a sensor unit and a data processing device, wherein the sensor unit is connected with the ice-making device, inducts the operation state of each part of the ice-making device, and converts the operation state into an electrical signal for output; the programmable controller comprising a signal processing unit is connected with the sensor unit, receives the electrical signal output by the sensor unit, converts the electrical signal into an analog/digital signal for output; and the data processing device is connected with the programmable controller, conducts data exchange with the programmable controller, receives control instructions for the processing of the programmable controller, and displays the analog/digital signal output by the signal processing unit. The utility model can conduct real-time and remote monitoring on the operation of the ice-making device, and realizes man-machine interaction, thereby enhancing the convenience for a user to monitor the ice-making device.

Description

But the ice-making system of remote monitoring
Technical field
The utility model relates to the ice-making technology field, more particularly, but relates to a kind of ice-making system of remote monitoring.
Background technology
In the present ice-making system, mainly adopt Programmable Logic Controller (PLC) that ice maker is controlled, and show the real-time running state of ice maker each several part (for example, ice bucket, compressor etc.) by various table classes.But its control system is complicated operation often, and the fault of ice maker shows indeterminate, and the pressure of each several part, temperature shows and show inaccurately by corresponding table class that each open and close machine all needs the on-site manual operation, and it is convenient inadequately to operate.
The utility model content
Fundamental purpose of the present utility model is at the prior art defective, but provide a kind of ice-making system of remote monitoring, can intuitively show the real-time running state of ice maker and ice maker is carried out Long-distance Control, to improve the convenience that the user monitors ice maker.
The utility model ice-making system comprises ice maker and is used to control the Programmable Logic Controller of ice maker operation, also comprise sensor unit and data processing equipment, wherein, sensor unit links to each other with ice maker, the running status of induction ice maker each several part, and convert thereof into electric signal output; Programmable Logic Controller comprises signal processing unit, links to each other with sensor unit, and the electric signal of receiving sensor unit output also converts thereof into the output of analog or digital signal; Link to each other with the Programmable Logic Controller line data of going forward side by side of data processing equipment is mutual, receives steering order and handles for Programmable Logic Controller, and the analog or digital signal of signal processing unit output is shown.
Preferably, described signal processing unit comprises failure analysis module, links to each other with sensor unit, analyzes the running status of ice maker according to the electric signal of sensor unit output, shows for data processing equipment.
Preferably, described data processing equipment is provided with:
The fault display module, the ice maker fault-signal of received signal processing unit transmission, and convert thereof into image or sound shows;
Instruction input module receives the input of steering order and is sent to signal processing unit, handles for its operation to ice maker.
Preferably, described data processing equipment also is provided with communication module, and is mutual by link to each other with other communication facilities line data of going forward side by side of network.
Preferably, described data processing equipment is a computer.
Preferably, described signal processing unit also comprises fault eliminating module, links to each other with ice maker, according to steering order the fault of ice maker is handled.
Preferably, described data processing equipment comprises contact panel, accepts the touch-screen input of steering order, so that signal processing unit is handled the fault of ice maker.
Preferably, described sensor unit comprises electric signal induction module, obtains the electric signal of each several part in the ice maker, and sends it to signal processing unit, for processing.
Described ice maker comprises ice bucket and ice bank, and described sensor unit comprises the location sensitive module, obtains in ice bucket and the ice bank position signalling of liquid ice or solid ice, and sends position signalling to signal processing unit, for processing.
Described sensor unit comprises: the temperature sense module is used for responding to the temperature information of ice maker each several part and becoming electric signal to be sent to signal processing unit this information translation, for processing.
Described ice maker comprises compressor, and described sensor unit also comprises the pressure sensitive module, obtains the pressure signal of compressor air suction and exhaust, and sends it to signal processing unit; Described temperature sense module comprises compressor inductor piece, obtains the temperature signal of compressor, and sends it to signal processing unit.
As from the foregoing, be provided with Programmable Logic Controller, sensor unit and data processing equipment in the utility model ice-making system, temperature, pressure, position or the electric signal of ice maker each several part be can respond in real time, and simulating signal or the demonstration of digital signal confession data processing equipment converted thereof into; And, also be provided with communication module in the data processing equipment, therefore, can be in real time, the operation of remote monitoring ice maker and realize man-machine conversation, improved the convenience of user monitoring ice maker.
Description of drawings
Fig. 1 is the structural representation of ice-making system in the embodiment of the present utility model;
Fig. 2 is the structural representation of data processing equipment among the embodiment of above-mentioned embodiment;
Fig. 3 is the structural representation of sensor unit among the embodiment of above-mentioned embodiment.
In order to make the purpose of this utility model, technical scheme and advantage clearer,, the utility model is further elaborated below in conjunction with drawings and Examples.
Embodiment
Should be appreciated that specific embodiment described herein only in order to explanation the utility model, and be not used in qualification the utility model.
But Fig. 1 shows the structure of the ice-making system of remote monitoring in the embodiment of the present utility model.But the ice-making system that is somebody's turn to do remote monitoring comprises ice maker 10, Programmable Logic Controller 20, sensor unit 30 and data processing equipment 40.Wherein, sensor unit 30 links to each other with ice maker 10, is used to respond to the running status of ice maker 10 each several parts, and converts thereof into electric signal output; Programmable Logic Controller 20 comprises signal processing unit 21, links to each other with sensor unit 30, and the electric signal of receiving sensor unit 30 outputs also converts thereof into the output of analog or digital signal; Link to each other with signal processing unit 21 line data of going forward side by side of data processing equipment 40 is mutual, receives steering order and handles for signal processing unit 21, and the analog or digital signal of signal processing unit 21 outputs is shown.
In the utility model, by Programmable Logic Controller 20, sensor unit 30 and data processing equipment 40 are set, the running status that can show ice maker 10 each several parts in real time, and can realize remote monitoring by data processing equipment 40, improved the convenience that the user handles ice maker 10.
With reference to Fig. 2, data processing equipment 40 is connected with signal processing unit 21 and to carry out signal mutual, the signal of sensor unit 30 intuitively can be shown, and can receive steering order and handle for Programmable Logic Controller 20.In one embodiment, data processing equipment 40 is provided with fault display module 41, and the simulating signal that signal processing unit 21 can be changed or digital signal intuitively show by the mode of image or sound; Also be provided with instruction input module 42, can receive steering order and handle for signal processing unit 21.In an example, this data processing equipment 40 also is provided with communication module 43, can communicate by network and other communication facilities (for example computer, mobile phone etc.).In a concrete example, this data processing equipment 40 can be computer.
In general, Programmable Logic Controller (PLC) all is provided with communication interface, among the present invention, can pass through converter (for example 485 converters) and link to each other with data processing equipment 40 (for example computer), thereby realize Long-distance Control ice maker 10.For example, in the foregoing description, computer can be arranged in the office, control one or more ice maker that is located at the workshop 10 by it, when certain part of ice maker 10 breaks down, operating personnel can analyze position, reason that fault takes place by computer in office, and obtain technical support by network (for example WIFI network, internet etc.), so that safeguard.Further, data processing equipment 40 also can communicate by communication module 43 and other communication facilities, can monitor the running status of ice maker 10 in other a plurality of places.
With reference to table 1, when system start-up, data processing equipment 40 can be by clicking a certain button in the interface, steering order is input to Programmable Logic Controller 20, for example, can clicks " startup " " shutdown " clauses and subclauses wherein, steering order is sent to Programmable Logic Controller 20, so that realize ice maker 10 is started or closes, also can be by clicking " parameter setting " clauses and subclauses such as " running status demonstrations " wherein, the running status of ice maker 10 is shown.
Start Close
Parameter is provided with Running status shows
When prior fault shows Historical failure shows
…… ……
Table 1
With reference to table 2, in one embodiment, data processing equipment 40 can show the running status of each several part in the ice maker 10 that sensor unit 30 obtained, one or more clauses and subclauses operations just often in table 2, available green is represented its running status, when the one or more clauses and subclauses operations in the table 2 were broken down, this part broke down in the available red expression ice maker 10, need safeguard it.When clauses and subclauses that click is broken down, can show number of times, reason or disposal route etc. that this fault that failure analysis module 22 is analyzed takes place.
Ice bank ice state The ice bucket water tank
The compressor oil pressure Restart delay protection
The compressor admission pressure The overheat of compressor protection
Compressor Discharge Pressure The compressor contactor
The overload of compressor action The speed reduction unit contactor
The condenser system operation System power supply
…… ……
Table 2
With reference to table 3, be the display interface of 40 pairs of above-mentioned fault analyses of data processing equipment.
Ice storage container ice is full The ice bucket water tank lacks water
The compressor oil pressure is unusual Restart the delay protection action
The compressor admission pressure is low excessively The compressor over-heat inside
Compressor Discharge Pressure is too high The performance of a different dive of compressor contactor
The overload of compressor protection The performance of a different dive of speed reduction unit contactor
The condenser system overload protection System's phase shortage or phase sequence mistake
Click the corresponding failure inquiry processing method Fault resets
…… ……
Table 3
With reference to Fig. 3, ice maker 10 can comprise ice bucket 11, ice bank 12, compressor 13 and condensing unit 14 etc.; Sensor unit 30 can comprise temperature sense module 31, pressure sensitive module 32, electric signal induction module 33, location sensitive module 34 etc.Wherein, temperature sense module 31 can be obtained the temperature signal of each several part in the ice maker 10 and be sent to signal processing unit 21 and handle, typically, it comprises compressor inductor piece 311, can obtain the temperature signal of compressor 13 and send it to signal processing unit 21; Pressure sensitive module 32 can be obtained the pressure signal of the air-breathing and exhaust of compressor 13, and sends it to signal processing unit 21; Electric signal induction module 33 can be obtained the electric signal of each several part in the ice maker 10 (for example condensing unit 14, compressor 13 etc.), and sends it to signal processing unit 21; Location sensitive module 34 can be obtained in ice bucket 11 and the ice bank 12 position signalling of liquid ice or solid ice, and sends position signalling to signal processing unit 21.In a concrete example, said temperature induction module 31 can be temperature sensor, the temperature information that is used for positions such as induced compression machine 13, and become electric signal to export signal processing unit 21 in the Programmable Logic Controller 20 to this information translation, convert the analog or digital signal to for it and export data processing equipment 40 to; Pressure sensitive module 32 can be pressure transducer, and it is used for the pressure information of the air-breathing and exhaust of induced compression machine 13, and becomes electric signal to export signal processing unit 21 to this information translation; Electric signal induction module 33 can be an overload protecting circuit, voltage or current information when being used to obtain ice maker 10 and starting, and for example, whether trigger voltage transships etc., and becomes electric signal to be sent to signal processing unit 21 this information translation; Location sensitive module 34 can be infrared correlation sensor, be used to respond to the ice face height of ice bucket 11 bottom ice makings, so that handle, for example, when ice bucket 11 bottom ice makings highly surpass infrared ray correlation sensor definition height, this information is sent to signal processing unit 21 by infrared correlation sensor electrical signal.
Above-mentioned Programmable Logic Controller 20 can be single-chip microcomputer, signal processing unit 21 can be the central processing element of this single-chip microcomputer, but the electric signal of each several part and convert thereof into simulating signal or digital signal in the ice maker 10 that receiving sensor unit 30 obtains shows for data processing equipment 40.In one embodiment, signal processing unit 21 comprises failure analysis module 22, and it links to each other with sensor unit 30, analyzes the running status of ice maker 10 according to the electric signal of sensor unit 30 output, shows (with reference to Fig. 2) for data processing equipment 40.In an example, certain part of sensing ice maker 10 when sensor unit 30 takes place in operational process unusually, signal processing unit 21 can be with this signalisation data processing equipment 40, and by failure analysis module 22 wherein, the reason that the electric signal analysis of failure of exporting according to sensor unit takes place, solution etc.For example, when signal processing unit 21 receives in the ice bucket 11 that location sensitive module 34 sends the electric signal of lack of water in the water tank, convert thereof into simulating signal or digital signal and show for data processing equipment 40; And, also can analyze the reason of water tank lacks water generation and feasible solution is provided by failure analysis module 22 wherein.For another example, receive the signal of the temperature anomaly of temperature sense module 31 transmissions when signal processing unit 21, at first it is judged, determine be in the ice maker 10 which part when operation temperature produce unusual, then producing unusual reason by 22 pairs of these portion temperature of failure analysis module analyzes, and provide feasible solution according to service experience in the past, be shown to the user by data processing equipment 40.
And for some simple faults, for example, water level is undesired maybe can be by the fault of switch control, can get rid of module 23 by fault and close the mode of braking fault is got rid of by splitting.
Above-mentioned Programmable Logic Controller 20 also can be provided with the parameter of each several part in the ice maker.For example, in one embodiment, the user also can also can be provided with the trigger voltage of ice maker 10, timing shutdown etc. by Programmable Logic Controller 20, so that monitor ice maker 10 better.
The above only is preferred embodiment of the present utility model; not in order to restriction the utility model; all any modifications of within spirit of the present utility model and principle, being done, be equal to and replace and improvement etc., all should be included within the protection domain of the present utility model.

Claims (10)

1. but the ice-making system of a remote monitoring comprises ice maker and is used to control the Programmable Logic Controller that ice maker moves, and it is characterized in that, also comprises sensor unit and data processing equipment, wherein,
Sensor unit links to each other with ice maker, the running status of induction ice maker each several part, and convert thereof into electric signal output; Programmable Logic Controller comprises signal processing unit, links to each other with sensor unit, and the electric signal of receiving sensor unit output also converts thereof into the output of analog or digital signal; Link to each other with the Programmable Logic Controller line data of going forward side by side of data processing equipment is mutual, receives steering order and handles for Programmable Logic Controller, and the analog or digital signal of signal processing unit output is shown.
2. but the ice-making system of remote monitoring according to claim 1, it is characterized in that described signal processing unit comprises failure analysis module, link to each other with sensor unit, analyze the running status of ice maker according to the electric signal of sensor unit output, show for data processing equipment.
3. but the ice-making system of remote monitoring according to claim 1 and 2 is characterized in that, described data processing equipment is provided with:
The fault display module, the ice maker fault-signal of received signal processing unit transmission, and convert thereof into image or sound shows;
Instruction input module receives the input of steering order and is sent to signal processing unit, handles for its operation to ice maker.
4. but the ice-making system of remote monitoring according to claim 3 is characterized in that, described data processing equipment also is provided with communication module, and is mutual by link to each other with other communication facilities line data of going forward side by side of network.
5. but the ice-making system of remote monitoring according to claim 3 is characterized in that, described data processing equipment is a computer.
6. but the ice-making system of remote monitoring according to claim 2 is characterized in that, described signal processing unit also comprises fault eliminating module, links to each other with ice maker, according to steering order the fault of ice maker is handled.
7. but the ice-making system of remote monitoring according to claim 1 is characterized in that, described sensor unit comprises electric signal induction module, obtains the electric signal of each several part in the ice maker, and sends it to signal processing unit, for processing.
8. but the ice-making system of remote monitoring according to claim 7, it is characterized in that, described ice maker comprises ice bucket and ice bank, described sensor unit comprises the location sensitive module, obtain the position signalling of icing in ice bucket and the ice bank, and send position signalling to signal processing unit, for processing.
9. according to claim 7 or 8 described intelligent ice-making systems, it is characterized in that, described sensor unit comprises: the temperature sense module is used for responding to the temperature information of ice maker each several part and becoming electric signal to be sent to signal processing unit this information translation, for processing.
10. but the ice-making system of remote monitoring according to claim 9, it is characterized in that described ice maker comprises compressor, described sensor unit also comprises the pressure sensitive module, obtain the pressure signal of compressor air suction and exhaust, and send it to signal processing unit; Described temperature sense module comprises compressor inductor piece, obtains the temperature signal of compressor, and sends it to signal processing unit.
CN201020109341XU 2010-01-29 2010-01-29 Ice-making system capable of being monitored remotely Expired - Lifetime CN201638056U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102637007A (en) * 2011-02-11 2012-08-15 胡挺 Slice ice machine control system
CN110044816A (en) * 2019-04-30 2019-07-23 东北农业大学 Blade of wind-driven generator icing cohesive force simulated testing system and analog detection method
CN113156905A (en) * 2021-04-29 2021-07-23 深圳市兄弟制冰系统有限公司 Intelligent industrial ice cube making machine based on internet and control method thereof
CN114877577A (en) * 2022-07-11 2022-08-09 深圳市兄弟制冰系统有限公司 Intelligent refrigerating system of ice maker and control method thereof
WO2023056871A1 (en) * 2021-10-07 2023-04-13 海尔智家股份有限公司 System and method for detecting and monitoring formation of ice in ice maker

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102637007A (en) * 2011-02-11 2012-08-15 胡挺 Slice ice machine control system
CN110044816A (en) * 2019-04-30 2019-07-23 东北农业大学 Blade of wind-driven generator icing cohesive force simulated testing system and analog detection method
CN113156905A (en) * 2021-04-29 2021-07-23 深圳市兄弟制冰系统有限公司 Intelligent industrial ice cube making machine based on internet and control method thereof
CN113156905B (en) * 2021-04-29 2021-10-26 深圳市兄弟制冰系统有限公司 Intelligent industrial ice cube making machine based on internet and control method thereof
WO2023056871A1 (en) * 2021-10-07 2023-04-13 海尔智家股份有限公司 System and method for detecting and monitoring formation of ice in ice maker
CN114877577A (en) * 2022-07-11 2022-08-09 深圳市兄弟制冰系统有限公司 Intelligent refrigerating system of ice maker and control method thereof

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Granted publication date: 20101117