CN201598007U - A step-by-step transport device for vertical steel coils - Google Patents
A step-by-step transport device for vertical steel coils Download PDFInfo
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- CN201598007U CN201598007U CN2009202884482U CN200920288448U CN201598007U CN 201598007 U CN201598007 U CN 201598007U CN 2009202884482 U CN2009202884482 U CN 2009202884482U CN 200920288448 U CN200920288448 U CN 200920288448U CN 201598007 U CN201598007 U CN 201598007U
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- 238000004519 manufacturing process Methods 0.000 abstract description 7
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- 238000012423 maintenance Methods 0.000 abstract description 6
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Abstract
本实用新型提供一种垂直钢卷步进式运输装置,该装置是用于大型热轧钢卷精整工艺的一种运输装置,它包括定梁,动梁,升降机构,横移机构,托链装置和基础,动梁由横移机构驱动在定梁的滑轨上前后移动,由升降装置驱动上下移动,特点是,动梁设计成两段,两段动梁连接处采用滑道式铰连接,基础截面为瓶状立式结构,横移机构采用单缸驱动,升降机构布置在定梁内侧,并采用双组液压缸驱动,拖链装置安装在定梁的一侧,升降机构与横移机构均安装位移传感器。本实用新型布置合理,整齐,结构紧凑简单灵活,减小了工艺布局空间,设备经济合理,管线布置流畅,安装检修方便,事故率大大减少,具有生产效率高,设备使用寿命长,减少设备再投资等优点。
The utility model provides a step-by-step transport device for vertical steel coils, which is a transport device for the finishing process of large-scale hot-rolled steel coils. Chain device and foundation, the moving beam is driven by the traversing mechanism to move forward and backward on the slide rail of the fixed beam, and is driven to move up and down by the lifting device. connection, the base section is a bottle-shaped vertical structure, the traversing mechanism is driven by a single cylinder, the lifting mechanism is arranged inside the fixed beam, and is driven by double sets of hydraulic cylinders, the drag chain device is installed on one side of the fixed beam, the lifting mechanism and the horizontal All displacement mechanisms are equipped with displacement sensors. The utility model has reasonable and tidy layout, compact, simple and flexible structure, reduced process layout space, economical and reasonable equipment, smooth pipeline layout, convenient installation and maintenance, greatly reduced accident rate, high production efficiency, long service life of equipment, and reduced equipment refurbishment. investment advantages.
Description
技术领域technical field
本实用新型属于冶金技术领域,涉及钢卷的精整运输方式,具体是钢卷精整工艺中的一种垂直钢卷步进式运输装置。The utility model belongs to the technical field of metallurgy, relates to a steel coil finishing transport mode, in particular to a vertical steel coil stepping transport device in the steel coil finishing process.
背景技术Background technique
目前,钢卷精整工艺中的运输装置普遍采用浅沟平面布置或深窄沟立体布置方式。浅沟平面布置的步进机构是将横移液压缸布置在定梁的两侧。此方式液压缸的同步效果非常不好,结构复杂;操作复杂;占地面积大浅沟宽最少约7米,当发生掉卷事故时,设备损伤严重,周期长,生产效率低。深窄长方形截面沟立体布置的步进机构是将拖链机构布置在定梁内侧,纵向占用空间大,沟内窄而深设备安装困难,没有丝毫的检修空间。周期长,生产效率低。At present, the transportation device in the steel coil finishing process generally adopts the planar arrangement of shallow grooves or the three-dimensional arrangement of deep and narrow grooves. The stepping mechanism arranged in the shallow ditch is to arrange the traverse hydraulic cylinder on both sides of the fixed beam. The synchronization effect of the hydraulic cylinder in this way is very bad, the structure is complicated; the operation is complicated; the floor area is large and the width of the shallow ditch is at least about 7 meters. When a coil drop accident occurs, the equipment will be seriously damaged, the cycle will be long, and the production efficiency will be low. The three-dimensional arrangement of the stepping mechanism in the deep and narrow rectangular section ditch is to arrange the drag chain mechanism inside the fixed beam, which takes up a lot of space in the longitudinal direction, and it is difficult to install equipment in the narrow and deep ditch, and there is no room for maintenance. The cycle is long and the production efficiency is low.
实用新型内容Utility model content
本实用新型的目的在于提供一种钢板钢卷步进式运输装置,其具有减小并有效利用钢卷精整区域工艺布局空间,提高钢卷生产效率,实现在线快速,平稳地运送大钢卷的钢卷生产精整工艺中的优点。The purpose of this utility model is to provide a step-by-step transportation device for steel plate and steel coils, which can reduce and effectively utilize the process layout space of the steel coil finishing area, improve the production efficiency of steel coils, and realize online fast and stable transportation of large steel coils Advantages in the finishing process of steel coil production.
本实用新型的目的是这样实现的,它包括定梁,动梁,升降机构,横移机构,托链装置和基础,动梁由横移机构驱动在定梁的滑轨上前后移动,由升降装置驱动上下移动,其特点是,动梁设计成两段,两段动梁连接处采用滑道式铰连接,避免了不同步产生的牵扯力;基础截面为瓶状立式结构,既防止了事故掉卷轧坏设备,而且地表占有空间小;又给沟内设备留有足够的检修空间;横移机构采用单缸驱动,升降机构内布置在定梁内侧,并采用双组液压缸驱动,拖链装置安装在定梁的一侧,升降机构与横移机构均安装位移传感器,实现钢卷前后上下运输的自动转换,升降机构上下运动与横移机构前后运动,带动动梁上的钢卷从定梁的卷座上移到另一个卷座上,本实用新型的钢卷轴线与定梁轴线垂直。The purpose of this utility model is achieved in that it includes a fixed beam, a moving beam, a lifting mechanism, a traversing mechanism, a supporting chain device and a foundation. The device is driven to move up and down. Its characteristic is that the moving beam is designed into two sections, and the joint of the two sections of moving beam is connected by a slideway hinge, which avoids the pulling force caused by asynchrony; the base section is a bottle-shaped vertical structure, which prevents the The equipment was damaged due to accidental coil dropping and rolling, and the surface occupies a small space; there is also enough maintenance space for the equipment in the ditch; the traversing mechanism is driven by a single cylinder, and the lifting mechanism is arranged on the inside of the fixed beam, and is driven by two sets of hydraulic cylinders. The towline device is installed on one side of the fixed beam, and the lifting mechanism and the lateral movement mechanism are equipped with displacement sensors to realize the automatic conversion of the forward and backward transport of the steel coil. The vertical movement of the lifting mechanism and the forward and backward movement of the transverse movement mechanism drive the steel coil on the moving beam Move from the coil seat of fixed beam to another coil seat, the steel coil axis of the utility model is perpendicular to the fixed beam axis.
升降机构采用四连杆机构,由升降液压缸,主动拉杆,从动拉杆,连杆构成四连杆机构。The lifting mechanism adopts a four-bar linkage mechanism, which consists of a lifting hydraulic cylinder, an active pull rod, a driven pull rod, and a connecting rod to form a four-bar linkage mechanism.
动梁的前段下部与一个横移液压缸用销轴连接,腹板与一组升降机构用销轴连接,后段腹板与另一组升降机构用销轴连接。The lower part of the front section of the moving beam is connected with a lateral movement hydraulic cylinder with pins, the web is connected with a set of lifting mechanisms with pins, and the rear web is connected with another set of lifting mechanisms with pins.
本实用新型与现有的浅沟平面布置及深窄长方形截面沟立体布置的步进机构相比,布置合理,整齐,结构紧凑简单灵活,减小了工艺布局空间,设备经济合理,管线布置流畅,安装检修方便,事故率大大减少,具有生产效率高,设备使用寿命长,减少设备再投资等优点。Compared with the existing stepping mechanism with planar arrangement of shallow trenches and three-dimensional arrangement of deep and narrow rectangular section trenches, the utility model has reasonable and neat arrangement, compact, simple and flexible structure, reduced process layout space, economical and reasonable equipment, and smooth pipeline arrangement. , easy installation and maintenance, greatly reduced accident rate, high production efficiency, long service life of equipment, and reduced reinvestment in equipment.
附图说明Description of drawings
图1图为本实用新型结构示意图;Fig. 1 figure is the structural representation of the utility model;
图2为附图1的侧视图;Fig. 2 is the side view of accompanying drawing 1;
图3为采用本实用新型中横移液压缸完全伸出结构示意图;Fig. 3 is a schematic diagram of the fully extended structure of the lateral movement hydraulic cylinder adopted in the utility model;
图4为采用本实用新型中升降机构升起最大高度结构示意图;Fig. 4 is a structural schematic diagram of the maximum height raised by the lifting mechanism in the utility model;
图5为采用本实用新型中横移液压缸完全缩回结构示意图;Fig. 5 is a schematic diagram of the fully retracted structure of the lateral movement hydraulic cylinder adopted in the utility model;
图6为采用本实用新型中升降机构下降一个行程结构示意图;Fig. 6 is a schematic diagram of a stroke structure that adopts the lifting mechanism in the utility model to descend;
图7为采用本实用新型中横移液压缸伸出半个行程结构示意图。Fig. 7 is a schematic diagram of the structure of the lateral movement hydraulic cylinder extending half of the stroke in the utility model.
具体实施方式Detailed ways
下面参照附图对本实用新型作进一步的描述。Below with reference to accompanying drawing, the utility model is further described.
本实用新型它包括定梁1,动梁2,升降机构3,横移机构4,托链装置5和基础6,动梁2由横移机构4驱动在定梁1的滑轨上前后移动,动梁2由升降装置3驱动上下移动,其特点是,动梁2设计成两段,两段动梁2连接处采用滑道式铰连接,避免了不同步产生的牵扯力;基础6截面为瓶形立式结构,既防止了事故掉卷轧坏设备,而且地表占有空间小;又给沟内设备留有足够的检修空间;横移机构4采用单缸驱动,升降机构内布置在定梁1内侧,并采用双组液压缸驱动,拖链装置5安装在定梁1的一侧,升降机构3与横移机构4均安装位移传感器,实现钢卷前后上下动作的自动转换,升降机构上下运动与横移机构前后运动,带动动梁2上的钢卷从定梁1的卷座上移到另一个卷进座上,本实用新型的钢卷轴线与定梁轴线垂直。The utility model includes a fixed beam 1, a moving beam 2, a
如图1、2所示,本实用新型升降机构采用四连杆机构,由升降液压缸,主动拉杆,从动拉杆,连杆构成四连杆机构。As shown in Figures 1 and 2, the utility model lifting mechanism adopts a four-bar linkage, which consists of a lifting hydraulic cylinder, an active pull rod, a driven pull rod, and a connecting rod to form a four-bar linkage.
本实用新型动梁2的前段下部与一个横移液压缸用销轴连接,腹板与一组升降机构用销轴连接,后段腹板与另一组升降机构用销轴连接。The lower part of the front section of the moving beam 2 of the utility model is connected with a traversing hydraulic cylinder with a pin, the web is connected with a group of lifting mechanisms with a pin, and the back section web is connected with another group of lifting mechanisms with a pin.
横移机构4主要由横移液压缸,液压缸底座,支撑轴承,连接销轴组成,中间耳环支撑,液压缸座由基础螺栓与基础沟底部固定。The
托链装置5主要由托链及连接架组成,布置在定梁的两排立柱一侧。The supporting chain device 5 is mainly made up of supporting chain and connecting frame, is arranged on two row column sides of fixed beam.
截面瓶状基础6主要由预埋钢板,基础螺栓,走梯,集水坑组成。The cross-section bottle-shaped foundation 6 is mainly composed of pre-embedded steel plates, foundation bolts, ladders, and sumps.
本实用新型的工艺过程是这样的,如图1、2、3所示:横移机构4中的液压缸7通过位移传感器接到上位机信号后,延时1秒后,液压缸连杆将剩余的半个行程完全推出以推动动梁2沿着定梁1的轨道8由8个车轮9带动,行驶半个行程至接卷位置;并通过位移传感器传信号给升降机构3;至此,完成半个空载的横移动作。The technological process of the present utility model is such, as shown in Figure 1, 2, 3: After the
如图1、2、4所示:升降机构3中液压缸10通过位移传感器接到上位机信号后,延时1秒,液压缸连杆完全伸出推动连杆机构11将承载钢卷的动梁2提升到设计高度,并通过位移传感器传信号给横移机构4。至此,完成一个提升动作。As shown in Figures 1, 2, and 4: after the hydraulic cylinder 10 in the
如图1、2、5所示:横移机构4中液压缸7通过位移传感器接到上位机信号后延时1秒,液压缸连杆完全缩回,拉动承载钢卷的动梁2沿着定梁1的轨道8由8个车轮9带动,行使至下一接卷位置。至此,该设计新型完成一个运卷的横移动作,并通过位移传感器传信号给升降机构3。As shown in Figures 1, 2, and 5: the
如图1、2、6所示:升降机构3中液压缸10通过位移传感器接到上位机信号后,延时1秒,液压缸连杆完全缩回拉动连杆机构11将承载钢卷的动梁2下降到初始高度位置,卸载。此时,钢卷由动梁2的卷座上移至定梁1的卷座上。并通过位移传感器传信号给横移机构4。至此,完成一个下降动作。As shown in Figures 1, 2, and 6: After the hydraulic cylinder 10 in the
如图1、2、7所示:横移机构4中液压缸7通过位移传感器接到上位信号后延时1秒,液压缸连杆推出半个行程推动空载的动梁2沿着定梁1的轨道8由8个车轮9带动,行使至初始的等待位置。至此,完成一个完整的运输周期的工作。As shown in Figures 1, 2, and 7: the
本实用新型适用于大吨位垂直钢卷(钢卷轴线与定梁轴线垂直)步进式的运输。并具有速度快,周期短,提高了生产效率;这种立式结构还减小了工艺布局空间;托链装置置于定梁外一侧克服了以往置于定梁内侧占线空间长,管线布置困难的缺点;瓶状基础上面窄、下底宽的结构既可防止事故掉卷扎坏沟内设备,又解决了以往上下宽窄一致,基础沟内管线密布没有检修空间,安装非常困难的缺陷。该组新装置具有结构紧凑、周期短效率高、工艺布局理想;整洁美观,占用空间小、从未加盖板的瓶状沟上面看不到密集的管线等优点。The utility model is suitable for the step-by-step transportation of large-tonnage vertical steel coils (the axis of the steel coil is perpendicular to the axis of the fixed beam). And it has fast speed and short cycle, which improves the production efficiency; this vertical structure also reduces the process layout space; the supporting chain device is placed on the outside of the fixed beam to overcome the long space occupied by the inner side of the fixed beam and the layout of the pipeline. Difficult disadvantages; the narrow top and wide bottom of the bottle-shaped foundation can not only prevent accidents from falling and damaging the equipment in the ditch, but also solve the defects that the previous width is the same, the pipelines in the foundation ditch are densely packed and there is no room for maintenance, and the installation is very difficult. This group of new devices has the advantages of compact structure, short cycle, high efficiency, ideal process layout, clean and beautiful appearance, small space occupation, and no dense pipelines can be seen on the bottle-shaped groove without a cover plate.
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| CN2009202884482U CN201598007U (en) | 2009-12-23 | 2009-12-23 | A step-by-step transport device for vertical steel coils |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102874554A (en) * | 2012-09-28 | 2013-01-16 | 太原重工股份有限公司 | Step conveyer |
| CN103442844A (en) * | 2011-04-06 | 2013-12-11 | Sms米尔股份有限公司 | Transport device for workpieces with longitudinal axis |
| CN103662762A (en) * | 2013-10-15 | 2014-03-26 | 浙江吉利控股集团有限公司 | Steering mechanism of stepping type conveying device |
| CN104891113A (en) * | 2015-05-18 | 2015-09-09 | 雄华机械(苏州)有限公司 | Stepping type yoke output mechanism |
| CN110106317A (en) * | 2019-05-23 | 2019-08-09 | 爱协林热处理系统(北京)有限公司 | Drag chain type stepping heating equipment |
| CN111496539A (en) * | 2019-01-31 | 2020-08-07 | 浙江巨力电机成套设备有限公司 | Feeding device for finish turning machine, polishing device and finish turning machine |
| CN112320324A (en) * | 2020-11-25 | 2021-02-05 | 宁波九龙机械制造有限公司 | Automatic flat steel feeding machine and feeding method thereof |
| CN113120527A (en) * | 2021-02-26 | 2021-07-16 | 福建泉工股份有限公司 | Movable beam type pitch conveyor and working method thereof |
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2009
- 2009-12-23 CN CN2009202884482U patent/CN201598007U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103442844A (en) * | 2011-04-06 | 2013-12-11 | Sms米尔股份有限公司 | Transport device for workpieces with longitudinal axis |
| CN103442844B (en) * | 2011-04-06 | 2016-04-13 | Sms米尔股份有限公司 | Transport device for workpieces with longitudinal axis |
| CN102874554A (en) * | 2012-09-28 | 2013-01-16 | 太原重工股份有限公司 | Step conveyer |
| CN102874554B (en) * | 2012-09-28 | 2015-03-18 | 太原重工股份有限公司 | Step conveyer |
| CN103662762A (en) * | 2013-10-15 | 2014-03-26 | 浙江吉利控股集团有限公司 | Steering mechanism of stepping type conveying device |
| CN103662762B (en) * | 2013-10-15 | 2015-09-30 | 浙江吉利罗佑发动机有限公司 | A kind of steering hardware of stepping type conveying device |
| CN104891113A (en) * | 2015-05-18 | 2015-09-09 | 雄华机械(苏州)有限公司 | Stepping type yoke output mechanism |
| CN111496539A (en) * | 2019-01-31 | 2020-08-07 | 浙江巨力电机成套设备有限公司 | Feeding device for finish turning machine, polishing device and finish turning machine |
| CN111496539B (en) * | 2019-01-31 | 2022-01-18 | 浙江巨力电机成套设备有限公司 | Feeding device for finish turning machine, polishing device and finish turning machine |
| CN110106317A (en) * | 2019-05-23 | 2019-08-09 | 爱协林热处理系统(北京)有限公司 | Drag chain type stepping heating equipment |
| CN112320324A (en) * | 2020-11-25 | 2021-02-05 | 宁波九龙机械制造有限公司 | Automatic flat steel feeding machine and feeding method thereof |
| CN113120527A (en) * | 2021-02-26 | 2021-07-16 | 福建泉工股份有限公司 | Movable beam type pitch conveyor and working method thereof |
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