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CN201433846Y - Hydraulic Turbine Mechanical Barring Equipment - Google Patents

Hydraulic Turbine Mechanical Barring Equipment Download PDF

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Publication number
CN201433846Y
CN201433846Y CN2009200579540U CN200920057954U CN201433846Y CN 201433846 Y CN201433846 Y CN 201433846Y CN 2009200579540 U CN2009200579540 U CN 2009200579540U CN 200920057954 U CN200920057954 U CN 200920057954U CN 201433846 Y CN201433846 Y CN 201433846Y
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CN
China
Prior art keywords
shaft
portable electric
control box
electric control
spline shaft
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Expired - Fee Related
Application number
CN2009200579540U
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Chinese (zh)
Inventor
周志远
Original Assignee
谭志
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Priority to CN2009200579540U priority Critical patent/CN201433846Y/en
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Publication of CN201433846Y publication Critical patent/CN201433846Y/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

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  • Hydraulic Turbines (AREA)

Abstract

本实用新型公开了一种水轮机专用电动机械盘车设备,包括减速机构、花键轴、离合装置、连接轴,减速机构键连接花键轴,花键轴通过离合装置带动连接轴。减速机构通过支撑架固定在水轮机外壳,花键轴与减速机构输出轴采用键连接方式,离合装置沿花键轴上下移动,连接轴一端端面的啮合凸台与离合装置的啮合凹位槽啮合,连接轴法兰与水轮机发电机主轴端面连接,便携式电控箱与减速机构的电机连接,从而控制水轮机专用电动机械盘车设备带动水轮机转子,单独的离合器设计,使传递动力时离合方便、快捷,传递动力均匀平稳,输出转速低,输出扭距大,盘动转子停点准确,无惰走现象,测量数据真实准确,便携式电控箱小巧、轻便、操作灵活、移动范围大。

The utility model discloses an electromechanical cranking device specially used for water turbines, which comprises a decelerating mechanism, a spline shaft, a clutch device and a connecting shaft. The decelerating mechanism is keyed to the spline shaft, and the spline shaft drives the connecting shaft through the clutch device. The deceleration mechanism is fixed on the casing of the turbine through the support frame. The spline shaft and the output shaft of the deceleration mechanism are connected by a key. The clutch device moves up and down along the spline shaft. The flange of the connecting shaft is connected to the end face of the main shaft of the turbine generator, and the portable electric control box is connected to the motor of the deceleration mechanism, so as to control the special electromechanical turning equipment for the turbine to drive the rotor of the turbine. The separate clutch design makes the clutching and disengagement convenient and fast when transmitting power. The transmission power is uniform and stable, the output speed is low, the output torque is large, the stop point of the disc rotor is accurate, there is no idle phenomenon, the measurement data is true and accurate, the portable electric control box is small, light, flexible in operation, and has a large moving range.

Description

水轮机机械盘车设备 Hydraulic Turbine Mechanical Barring Equipment

技术领域 technical field

本实用新型涉及一种机械盘车设备,特别是一种水轮机机械盘车设备。The utility model relates to a mechanical turning device, in particular to a hydraulic turbine mechanical turning device.

背景技术 Background technique

在目前的水电站新机组的安装和老机组的检修中,由于机组在制造和安装过程中难免会产生误差,导致机组的轴线发生不同程度的倾斜,因此在水轮发电机组转动部分组装完成后,以及轴线和镜板水平经过了初步调整,推力轴承各瓦受力较均匀的条件下,对机组进行盘车,以便于对导轴承、法兰、集电环等处进行测量以检查轴线的倾斜度是否符合要求并及时进行调整。但是由于转子沉重,,通常推动大、中型机组转子需采用行车牵引,小机组采用人力推动盘车的方法。因此这种人工机械盘车,不仅费力、费时、效率低,而且加大了工人的劳动强度,增加了检修的工期。In the installation of new units and the overhaul of old units in current hydropower stations, due to the inevitable errors in the manufacturing and installation process of the units, the axes of the units are tilted to varying degrees. And the level of the axis and the mirror plate has been preliminarily adjusted, and under the condition that the force of each tile of the thrust bearing is relatively uniform, the unit is turned to facilitate the measurement of the guide bearing, flange, collector ring, etc. to check the inclination of the axis Whether the degree meets the requirements and adjust it in time. However, due to the heavy weight of the rotor, driving traction is usually required to drive the rotor of large and medium-sized units, and the method of manpower pushing the barring is used for small units. Therefore this artificial mechanical barring is not only laborious, time-consuming, and inefficient, but also increases the labor intensity of the workman and increases the time limit for maintenance.

发明内容 Contents of the invention

为了克服现有技术的不足,本实用新型提供一种水轮机机械盘车设备。In order to overcome the deficiencies of the prior art, the utility model provides a hydraulic turbine mechanical turning equipment.

本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:

一种水轮机机械盘车设备,包括减速机构,所述减速机构连接有花键轴,所述花键轴通过离合装置啮合连接轴,所述连接轴与水轮机发电机主轴连接。A hydraulic turbine mechanical cranking device includes a deceleration mechanism, the deceleration mechanism is connected with a spline shaft, and the spline shaft is engaged with a connecting shaft through a clutch device, and the connecting shaft is connected with the main shaft of the hydraulic turbine generator.

所述离合装置由滑块和拨叉组成,所述滑块内侧一端设有花键槽,花键槽与花键轴连接,所述滑块内侧另一端端面开有啮合凹槽,所述啮合凹槽与连接轴的啮合凸台配合,所述连接轴与水轮机发电机主轴连接。The clutch device is composed of a slider and a shift fork. The inner side of the slider is provided with a spline groove, and the spline groove is connected with the spline shaft. The other end surface of the inner side of the slider is provided with an engaging groove, and the engaging groove Cooperate with the engaging boss of the connecting shaft, the connecting shaft is connected with the main shaft of the hydro turbine generator.

所述滑块外侧设有拨叉卡位槽,所述滑块在拨叉带动下沿花键轴上下滑动。The outer side of the slider is provided with a shift fork locking slot, and the slider slides up and down along the spline shaft driven by the shift fork.

所述减速机构内设置有电机,电机输入端与便携式电控箱的输出端相连接,便携式电控箱控制减速机构的电机转动,所述便携式电控箱控制面板上设有正转按钮、正转点动按钮、反转按钮、反转点动按钮、停止按钮、换向开关、指示灯。A motor is arranged in the deceleration mechanism, and the input end of the motor is connected with the output end of the portable electric control box. The portable electric control box controls the motor rotation of the deceleration mechanism. The control panel of the portable electric control box is provided with a forward rotation button, forward rotation Jog button, reverse button, reverse jog button, stop button, reversing switch, indicator light.

本实用新型的有益效果是:水轮机机械盘车设备,包括减速机构、花键轴、离合装置、连接轴,采用便携式电控箱连接减速机构,从而带动水轮发电机机组转子转动,其设计简单实用、外形稳重美观、设备安装方便。The beneficial effects of the utility model are: the hydraulic turbine mechanical cranking equipment includes a deceleration mechanism, a spline shaft, a clutch device, and a connecting shaft, and a portable electric control box is used to connect the deceleration mechanism to drive the rotor of the hydroelectric generator unit to rotate, and the design is simple Practical, stable and beautiful appearance, easy equipment installation.

单独的离合器设计,使传递动力时离合方便、快捷,分离时能保证被测转子无接触,完全处于自由状态,转子盘动到位后,测量数据真实准确。花键轴和滑块的配合方式,使滑块与轴上下滑动灵活,传递动力均匀平稳。输出转速低,输出扭距大,转动平稳,盘动转子停点准确,无惰走现象。便携式电控箱小巧、轻便、操作灵活、移动范围大,且可正反转连续盘车和正反转点动盘车。The separate clutch design makes the clutch convenient and fast when transmitting power. When separating, it can ensure that the measured rotor is not in contact and is completely in a free state. After the rotor rotates in place, the measurement data is true and accurate. The combination of the spline shaft and the slider makes the slider and the shaft slide up and down flexibly, and the power transmission is even and stable. The output speed is low, the output torque is large, the rotation is stable, the stopping point of the disc rotor is accurate, and there is no idle phenomenon. The portable electric control box is small, light, flexible in operation, and has a large range of movement, and it can be used for forward and reverse continuous cranking and forward and reverse jogging cranking.

附图说明 Description of drawings

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

具体实施方式 Detailed ways

参照图1,一种水轮机机械盘车设备,其特征在于包括减速机构1,所述减速机构1连接有花键轴2,所述花键轴2通过离合装置3齿合连接轴4,所述连接轴4与水轮机发电机主轴7连接。减速机构1的法兰端面与支撑架5的支撑板上螺孔连接,支撑架5的底板上螺孔与水轮机外壳6顶部法兰端面连接。减速机构1的电机11输入端与便携式电控箱的输出端相连接,便携式电控箱控制减速机构1的电机11转动,且便携式电控箱的控制面板上设有正转按钮、正转点动按钮、反转按钮、反转点动按钮、停止按钮、换向开关、指示灯。采用便携式电控箱连接减速机构的电机,从而带动水轮发电机机组转子转动,输出转速低,输出扭距大,转动平稳,盘动转子停点准确,无惰走现象,这样的设计不仅简单实用、外形稳重美观,而且使得设备安装更加方便。Referring to Fig. 1, a hydraulic turbine mechanical cranking equipment is characterized in that it includes a speed reduction mechanism 1, the speed reduction mechanism 1 is connected with a spline shaft 2, and the spline shaft 2 is engaged with a connecting shaft 4 through a clutch device 3, and the The connecting shaft 4 is connected with the main shaft 7 of the hydraulic turbine generator. The flange end face of the reduction mechanism 1 is connected with the screw hole on the support plate of the support frame 5 , and the screw hole on the bottom plate of the support frame 5 is connected with the flange end face of the water turbine casing 6 top. The input end of the motor 11 of the reduction mechanism 1 is connected with the output end of the portable electric control box, and the portable electric control box controls the rotation of the motor 11 of the reduction mechanism 1, and the control panel of the portable electric control box is provided with a forward rotation button and a forward rotation point. Action button, reverse button, reverse jog button, stop button, reversing switch, indicator light. A portable electric control box is used to connect the motor of the deceleration mechanism to drive the rotor of the hydro-generator unit to rotate. The output speed is low, the output torque is large, the rotation is stable, the stopping point of the disc rotor is accurate, and there is no idle phenomenon. This design is not only simple Practical, stable and beautiful appearance, and make the equipment installation more convenient.

所述花键轴2内侧设有键槽,外侧为花键,花键轴2与减速机构1的输出轴采用键连接方式,离合装置3由滑块31和拨叉32组成,滑块31内侧设有花键槽,花键槽与花键轴2连接。滑块31外侧设有拨叉卡位槽,滑块31沿花键轴2上下滑动,滑块31内侧另一端端面开有啮合凹槽,连接轴4一端端面有啮合凸台,啮合凸台与滑块31的啮合凹槽啮合,连接轴4另一端端面带法兰,法兰与水轮机发电机主轴7端面的螺孔连接。花键轴和滑块的配合方式,使滑块与轴上下滑动灵活,传递动力均匀平稳,而且传递动力时离合方便、快捷,分离时能保证被测转子无接触,完全处于自由状态,转子盘动到位后,测量数据真实准确。The inner side of the spline shaft 2 is provided with a keyway, and the outer side is a spline. The output shaft of the spline shaft 2 and the reduction mechanism 1 adopts a key connection mode. The clutch device 3 is composed of a slider 31 and a shift fork 32. A spline groove is arranged, and the spline groove is connected with the spline shaft 2. The outer side of the slider 31 is provided with a shift fork locking groove, the slider 31 slides up and down along the spline shaft 2, the other end surface of the inner side of the slider 31 has an engaging groove, and the end surface of the connecting shaft 4 has an engaging boss, the engaging boss and The engagement grooves of the slide block 31 are engaged, and the other end of the connecting shaft 4 is provided with a flange, and the flange is connected with the screw hole on the end surface of the hydraulic turbine generator main shaft 7 . The combination of the spline shaft and the slider makes the slider and the shaft slide up and down flexibly, the power transmission is even and stable, and the clutch is convenient and fast during power transmission. After moving in place, the measurement data is true and accurate.

Claims (5)

1. water turbine machinery turning gear, it is characterized in that comprising reducing gear (1), described reducing gear (1) is connected with splined shaft (2), and described splined shaft (2) is connected with a joggle spool (4) by engaging and disengaging gear (3), and described coupling shaft (4) is connected with hydraulic turbine generator main shaft (7).
2. water turbine machinery turning gear according to claim 1, it is characterized in that described engaging and disengaging gear (3) is made up of slide block (31) and shift fork (32), the inboard end of described slide block (31) is provided with spline, spline is connected with splined shaft (2), the inboard the other end end face of described slide block (31) has mesh groove, described mesh groove cooperates with the engagement boss of coupling shaft (4), and described coupling shaft (4) is connected with hydraulic turbine generator main shaft (7).
3. water turbine machinery turning gear according to claim 2 is characterized in that described slide block (31) outside is provided with shift fork screens groove, and described slide block (31) drives lower edge splined shaft (2) at shift fork (32) and slides up and down.
4. water turbine machinery turning gear according to claim 1, it is characterized in that being provided with in the described reducing gear motor (11), motor (11) input end is connected with the output terminal of portable electric control box, the motor (11) of portable electric control box control reducing gear (1) rotates, and described portable electric control box (11) control panel is provided with just changes button, normal inching turning button, invert button, reverse inching turning button, stop button, reverser, tutorial light.
5. water turbine machinery turning gear according to claim 1 is characterized in that described reducing gear (1) is fixed on water turbine shell (6) top by dunnage (5).
CN2009200579540U 2009-06-05 2009-06-05 Hydraulic Turbine Mechanical Barring Equipment Expired - Fee Related CN201433846Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009200579540U CN201433846Y (en) 2009-06-05 2009-06-05 Hydraulic Turbine Mechanical Barring Equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009200579540U CN201433846Y (en) 2009-06-05 2009-06-05 Hydraulic Turbine Mechanical Barring Equipment

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CN2009200579540U Expired - Fee Related CN201433846Y (en) 2009-06-05 2009-06-05 Hydraulic Turbine Mechanical Barring Equipment

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105257452A (en) * 2015-09-01 2016-01-20 保定先奇电力设备技术有限公司 Electric mechanical barring for water turbine
CN105502136A (en) * 2015-12-23 2016-04-20 日立电梯(上海)有限公司 Elevator turning gear
CN107387453A (en) * 2017-09-20 2017-11-24 淮安鑫元交通电子科技有限公司 Large vertical water pumps(The hydraulic turbine)The intelligent barring gear of unit maintenance
CN111170191A (en) * 2020-03-02 2020-05-19 长沙理工大学 An automatic turning system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105257452A (en) * 2015-09-01 2016-01-20 保定先奇电力设备技术有限公司 Electric mechanical barring for water turbine
CN105257452B (en) * 2015-09-01 2018-04-10 保定先奇电力设备技术有限公司 A kind of hydraulic turbine motor machine jiggering
CN105502136A (en) * 2015-12-23 2016-04-20 日立电梯(上海)有限公司 Elevator turning gear
CN107387453A (en) * 2017-09-20 2017-11-24 淮安鑫元交通电子科技有限公司 Large vertical water pumps(The hydraulic turbine)The intelligent barring gear of unit maintenance
CN111170191A (en) * 2020-03-02 2020-05-19 长沙理工大学 An automatic turning system
CN111170191B (en) * 2020-03-02 2021-07-16 长沙理工大学 An automatic turning system

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GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100331

Termination date: 20120605