The broken machine rotor of a kind of Chinese herbal ultra-fine powder
Technical field
The utility model relates to a kind of medicinal herb grinder rotor.
Background technology
Superfine communication technique is a kind of material New Machining Technology that produces for the development that adapts to modern high technology after the seventies in 20th century, this technology can be crushed into material 10 μ m (1250 order) or the following ultra-micro powder of 1 μ m (12500 order), even can reach nanoscale.That this technology has is pollution-free in the processing, keep material original chemical property, pulverize precision height, characteristics that the powder moulding is good.
It is in the nineties in 20th century that this technology is applied to the Chinese medicine industry, domestic knowledgeable people has begun the research of Chinese herbal ultra-fine powderization already, and achieved initial success, the Chinese medicine powder particle diameter has been reached 15 μ m~30 μ m (about 500 orders~1000 orders) as Institutes Of Technology Of Nanjing's superfine powder Engineering Technical Research Centre, Tsing-Hua University powder technology center and Jinan times power powder technology Engineering Co., Ltd etc.Some countries of Japan and Southeast Asia have reached the Chinese medicine powder particle diameter 25 μ m-27 μ m (about 500 orders).Because the fluted disc of the existing broken machine rotor of Chinese herbal ultra-fine powder adopts the low non-abrasion-resistant stee of intensity to make, when comminuting matter to the fluted disc of rotor, especially the wearing and tearing of the windward side of internal rotor fluted disc are very big, and the inner and outer rotors fluted disc just is done for when may wear to a certain degree, because the gap between the inner and outer rotors fluted disc is above the purpose that does not just reach super fine behind the 2.5mm, and the cost of a cover rotor is very high.Therefore, adopt the existing broken machine of Chinese herbal ultra-fine powder can't satisfy the requirement of the broken average grain diameter of Chinese herbal ultra-fine powder≤5 μ m.
The utility model content
The purpose of this utility model provides the broken machine rotor of a kind of Chinese herbal ultra-fine powder, adopt the low non-abrasion-resistant stee of intensity to make with the fluted disc that solves the existing broken machine rotor of Chinese herbal ultra-fine powder, after the gap between the inner and outer rotors fluted disc surpasses 2.5mm, the broken purpose of Chinese herbal ultra-fine powder can't be reached, thereby the problem that the broken average grain diameter of Chinese herbal ultra-fine powder≤5 μ m require can't be satisfied.
The utility model is to solve the problems of the technologies described above the technical scheme of taking to be: rotor described in the utility model is made up of inside and outside outer rotor and the internal rotor that is fitted together that be nested; The two matched in clearance of described outer rotor and internal rotor, gap value between outer rotor and the internal rotor is 1.5mm~2.5mm, described internal rotor comprises the internal rotor fluted disc, described internal rotor fluted disc is made up of internal rotor matrix and 18 swallow-tail form internal rotor tooth bars of being made by the Mn13 material, be processed with six radially slotted holes on the excircle end face of described internal rotor matrix, described six radially slotted hole evenly distribute along the circumferencial direction of internal rotor matrix, be processed with 18 semicircle grooves on the outer wall of internal rotor matrix vertically, described 18 semicircle grooves are along the circumference uniform distribution of internal rotor matrix, the middle part of internal rotor matrix is processed with charging hole, described charging hole by six radially slotted hole communicate with corresponding semicircle groove, zone between adjacent two semicircle grooves on the internal rotor matrix outer wall is processed with swallow-tail form internal rotor groove, described swallow-tail form internal rotor groove axially offering along the internal rotor matrix, be fixed with a swallow-tail form internal rotor tooth bar of making by the Mn13 material in each swallow-tail form internal rotor groove, described outer rotor comprises the outer rotor fluted disc, described outer rotor fluted disc comprises outer rotor matrix and 18 swallow-tail form internal rotor tooth bars of being made by the Mn13 material, described outer rotor matrix is provided with centre bore, be processed with 18 semicircle indent grooves on the inwall of the centre bore of outer rotor matrix vertically, 18 semicircle indent grooves evenly distribute along the circumference of outer rotor, 18 semicircle indent grooves on the outer rotor matrix are corresponding one by one with 18 semicircle grooves on the internal rotor matrix and constitute 18 manholes, zone between adjacent two semicircle indent grooves on the outer rotor matrix is processed with swallow-tail form outer rotor groove, described swallow-tail form outer rotor groove is axially offered along the outer rotor matrix, is fixed with a swallow-tail form outer rotor tooth bar of being made by the Mn13 material in each swallow-tail form outer rotor groove.
The utlity model has following beneficial effect: one, the utility model is drawn onto the heart portion of Chinese medicine (to call material in the following text) from internal rotor the crushing chamber by negative pressure, is pulverized fast at this material, and inside and outside rotor all has tooth bar, and the chance that material participates in pulverizing is big.Two, the utility model is the core component of micronizer, the utility model changes fluted disc into two bodies, adopt oat tail groove structure, with screw tooth bar on inside and outside rotor matrix, tooth bar adopts the Mn13 material, because this material of Mn13 is very wear-resisting, and it also has the hard more characteristics of bump more, and tooth bar is the left-right symmetry structure, can simultaneously may wear to a certain degree anti-again dress mill another side, so just greatly reduces cost.Experiment shows that effect is best, most effective when adopting the utility model to pulverize fragility class material (as pearl), and granularity is the thinnest, and is also minimum to the wearing and tearing of rotor.Utilize the utility model can guarantee the broken average grain diameter of the Chinese herbal ultra-fine powder that processes≤5 μ m.
Description of drawings
Fig. 1 is a main cutaway view of the present utility model, and Fig. 2 is internal rotor 16 and outer rotor 17 counterrotating cutaway views, and Fig. 3 is the principal section figure of internal rotor 16, and Fig. 4 is the main cutaway view of outer rotor 17, and Fig. 5 is the left view of Fig. 4, and Fig. 6 is the A-A profile of Fig. 3.
The specific embodiment
The specific embodiment one: in conjunction with Fig. 1~Fig. 6 present embodiment is described, the rotor of present embodiment is made up of inside and outside outer rotor 17 and the internal rotor 16 that is fitted together that be nested; Described outer rotor 17 and internal rotor 16 the two matched in clearance, gap value between outer rotor 17 and the internal rotor 16 is 1.5mm~2.5mm, described internal rotor 16 comprises internal rotor fluted disc 23, described internal rotor fluted disc 23 is made up of internal rotor matrix 60 and 18 swallow-tail form internal rotor tooth bars of being made by the Mn13 material 31, be processed with six radially slotted holes 30 on the excircle end face of described internal rotor matrix 60, described six radially slotted hole 30 evenly distribute along the circumferencial direction of internal rotor matrix 60, be processed with 18 semicircle grooves 26 on the outer wall of internal rotor matrix 60 vertically, described 18 semicircle grooves 26 are along the circumference uniform distribution of internal rotor matrix 60, the middle part of internal rotor matrix 60 is processed with charging hole 29, described charging hole 29 by six radially slotted hole 30 communicate with corresponding semicircle groove 26, zone between adjacent two semicircle grooves 26 on internal rotor matrix 60 outer walls is processed with swallow-tail form internal rotor groove 61, described swallow-tail form internal rotor groove 61 axially offering along internal rotor matrix 60, be fixed with a swallow-tail form internal rotor tooth bar 31 (fixing) of making by the Mn13 material in each swallow-tail form internal rotor groove 61 by screw, described outer rotor 17 comprises outer rotor fluted disc 33, described outer rotor fluted disc 33 comprises outer rotor matrix 62 and 18 swallow-tail form internal rotor tooth bars of being made by the Mn13 material 41, described outer rotor matrix 62 is provided with centre bore 39, be processed with 18 semicircle indent grooves 40 on the inwall of the centre bore 39 of outer rotor matrix 62 vertically, 18 semicircle indent grooves 40 evenly distribute along the circumference of outer rotor 17,18 semicircle indent grooves 40 on the outer rotor matrix 62 are corresponding one by one with 18 semicircle grooves 26 on the internal rotor matrix 60 and constitute 18 manholes, zone between adjacent two semicircle indent grooves 40 on the outer rotor matrix 62 is processed with swallow-tail form outer rotor groove 63, described swallow-tail form outer rotor groove 63 is axially offered along outer rotor matrix 62, is fixed with a swallow-tail form outer rotor tooth bar 41 (fixing by screw) of being made by the Mn13 material in each swallow-tail form outer rotor groove 63.The rotating speed of internal rotor 16 is 2900rpm, and the rotating speed of outer rotor 17 is to be best about 500rpm, and internal rotor 16 and outer rotor 17 rotating speeds high again are that the dynamic balancing effect is bad, the 2nd, and too dangerous.Internal rotor 16 (being rotated in the forward) and outer rotor 17 (reverse rotation) direction of rotation.
The specific embodiment two: in conjunction with Fig. 1~Fig. 3 and Fig. 6 present embodiment is described, the described internal rotor 16 of present embodiment also comprises first major axis cover, 21, second major axis cover 22, first end cap 24 and second end cap 25; Be processed with first groove 27 on one side end face of described internal rotor matrix 60 vertically, be processed with second groove 28 on the opposite side end face of internal rotor matrix 60 vertically, described first end cap 24 is affixed with a side end face of internal rotor matrix 60, described second end cap 25 is affixed with the opposite side end face of internal rotor matrix 60, respectively be processed with an axis hole on first end cap 24 and second end cap 25, one end of first major axis cover 21 passes on the bottom surface of first groove 27 that axis hole on first end cap 24 is packed in internal rotor matrix 60, and the axis hole that an end of described second major axis cover 22 passes second end cap 25 is packed in second groove 28 of internal rotor matrix 60.Internal rotor 16 must be done dynamic balancing after making well, and is bad as balance because of rotating speed is too high, and then vibrations are relatively more severe, can not work basically.Other is identical with the specific embodiment one.
The specific embodiment three: in conjunction with Fig. 1, Fig. 2, Fig. 4 and Fig. 5 present embodiment is described, the described outer rotor 17 of present embodiment also comprise first connect the dish 34, second connect the dish 35 and two baffle rings 36; Described outer rotor matrix 62 is made up of two semicircle outer rotor matrixes and four engaging lugs 38, respectively be connected with an engaging lug 38 on two end faces of each semicircle outer rotor matrix, two semicircle outer rotor matrixes snap together and connect by the bolt that is contained on the engaging lug 38, it is affixed that one end of outer rotor matrix 62 and first connects dish 34, it is affixed that the other end of outer rotor matrix 62 and second connects dish 35, the inner chamber that first inner chamber and second that connects dish 34 connects dish 35 respectively is equipped with a baffle ring 36, and baffle ring 36 leans on mutually with the end face of outer rotor matrix 62.Because outer commentaries on classics 17 rotating speeds are low, so do not need to do dynamic balancing.Other is identical with the specific embodiment one or two.
The specific embodiment four: in conjunction with Fig. 3 and Fig. 6 present embodiment is described, the outer diameter D 1 of the described internal rotor matrix 60 of present embodiment is 340mm~360mm, and the outer diameter D 1 of internal rotor 16 is 1: 1.05~1.15 with the ratio of the length L of internal rotor 16.Can improve crush efficiency.Other is identical with the specific embodiment three.