CN201436666U - Transmission wire rod processingequipment and formation wherein mechanism of feeding reel - Google Patents

Abstract

The utility model provides a signal transmission wire rod processingequipment and form the mechanism of feeding reel wherein, signal transmission wire rod processingequipment includes a feeding reel, an at least processing seat, an at least processing agency and a receipts material reel. The feeding winding wheel is wound with a material belt for bearing a plurality of signal transmission wires; the processing seat is provided with a groove-shaped part for bearing and sliding the material belt in the processing seat; the processing mechanism is used for processing the signal transmission wire on the material belt; and the receiving winding wheel is used for winding a material belt bearing the processed signal transmission wire. Like this, except can effectively shortening the process time, through storing the signal transmission wire rod through processing with banded form, also can reach easily carry and be convenient for functions such as storage to effectively reduce follow-up processing man-hour.

Description

A transmission wire processing device and a mechanism for forming a feeding reel therein

technical field

The utility model relates to a transmission wire processing device and a mechanism for forming a feeding reel, in particular to a signal transmission wire that can effectively shorten the processing time, has the functions of easy transportation and storage, and can effectively carry out processing procedures. Processing apparatus and mechanisms forming feed reels therein.

Background technique

In order to meet the needs of portability and increased signal transmission, today's digital products must reduce the size of the wire, increase the number of spools of the wire, and enhance the isolation performance to prevent signal interference. Therefore, the outer wire diameter of the used wire is usually lower than 1 mm, or even close to 0.2 mm. From the outer layer to the inner layer of the wire, there are sheathing, metal braiding, outer sheathing of the core wire and core wire, wherein the core wire is a multi-core wire.

For the above-mentioned gradually finer wire rods, the existing blade-type wire cutting and stripping machines are not suitable for use. For the single-axis coaxial cable, the Swiss rotary machine is used partly at present, which has built-in multiple multi-depth layer cutters, which can respectively process the three-layer structure of the coaxial cable (the outermost coating layer, the braided mesh and the outer coating layer of the core wire) ) for processing. However, personnel need to operate at any time, and it is only suitable for single-axis processing.

For the cable formed by paralleling multiple axes, even the Swiss coaxial multi-tool rotary wire cutting and stripping machine cannot perform the cutting process smoothly. For this kind of fine wire, laser processing is mainly used for fine cutting at present.

Generally speaking, in the manufacture of coaxial cable, the cable is first placed on the jig, and then cut with carbon dioxide or yttrium aluminum garnet (Yttrium Aluminum Garnet, YAG) laser, and then the wire sheath is peeled off, and the charge coupled device ( Charge-Coupled Device, CCD) testing, the core wire sheath is peeled off, and finally after tinning and electrical testing, the autonomous tool is taken out.

At present, there are two main types of laser machines used in the processing procedures of wire rods: one uses carbon dioxide laser for cutting and processing for coating and outer coating of core wire; the other uses yttrium aluminum garnet laser, Cutting process with metal braid for wire.

Regarding the mechanism used in the aforementioned laser cutting process, the wire was fixed on the jig in the early days, and the galvanometer was used to scan the head to move the light to cut the wire. Later, the XY-axis manipulator was gradually improved to carry the jig and wire for cutting.

Please refer to Figures 7 and 8, which show the wire processing program using the XY axis movable platform. The movable platforms respectively have an X-axis sliding platform A20 and a Y-axis sliding platform A22. As shown in the figure, the transmission wire A10 to be processed is placed on a working platform A14 through a jig A12, and the signal transmission wire A10 can be moved between the laser cutting devices A30 through the movement of the movable platform. cutting processing.

However, the aforementioned processing procedures (such as loading and unloading) require personnel to accompany the machine during the whole process, and because most of the machines cannot be completely sealed, the operators engaged in the processing procedures will inevitably inhale harmful substances for a long time, which is very easy Occupational disease.

In addition, although the actual laser processing time is only 2 to 6 seconds, the processing process such as manipulator walking, manual loading and unloading, and handling of jig stations makes the single station time about 15 to 25 seconds. Since the working hours of each station in the coaxial cable manufacturing process are different, if the production line is processed by an automated machine, the overall cycle time will be affected by the single station that takes the most time (such as the yttrium aluminum garnet laser station). Regardless of the production method, it will take more than 20 seconds, and a large number of jigs are needed to fix and flow the wire, so the cost is quite high.

In view of this, in order to overcome the above-mentioned problems, the inventor of the present utility model provides a signal transmission wire processing device that can change the problem of low production efficiency caused by using the existing technology, and at the same time increase the range and multiple of applicable processing types.

Contents of the invention

The main purpose of the utility model is to provide a signal transmission wire processing device which can shorten the processing time, and has the advantages of easy transportation and storage, and a mechanism for forming the feeding reel.

To achieve the above purpose, the present invention provides a signal transmission wire processing device, which includes a feeding reel, at least one processing seat, at least one processing mechanism and a receiving reel. The feeding reel is wound with a material belt for carrying a plurality of signal transmission wires; the processing seat is provided with a groove-shaped portion for carrying and unloading the material belt, so that the material belt can slide Move inside; the processing mechanism is used for processing the signal transmission wires on the material tape; and the take-up reel is used for winding the material tape carrying the processed signal transmission wires.

During implementation, the signal transmission wire is a coaxial cable.

In practice, the signal transmission wire processing device of the present invention is characterized in that it further includes a transmission mechanism for moving the material strip leaving the groove-shaped portion of the processing seat to the take-up reel.

During implementation, the signal transmission wire processing device described in the present invention is characterized in that it also includes a guiding mechanism for guiding the material tape of the feeding reel to slide into and out of the groove of the processing seat. department.

During implementation, the signal transmission wire is fixed on the material tape with an adhesive tape.

During implementation, the processing mechanism is a laser cutting unit, including an upper laser part and a lower laser part, which are respectively arranged above and below the processing seat for emitting laser beams to transmit signals on the material tape. The wire is cut.

During implementation, the processing mechanism is a carbon dioxide laser cutting machine, a yttrium aluminum garnet laser cutting machine, a pulling and peeling machine, a folding and pulling off machine, a tin spraying machine, a wire cutting machine, a laser welding machine or a charge-coupled device testing machine.

In addition, the utility model also provides a mechanism for forming the feed reel in the signal transmission wire processing device, the mechanism includes a first reel, a housing seat, a tape reel and a first Two rolls. Wherein, the first reel has a material tape wound thereon; the accommodating seat is provided with a groove for the material tape to slide in it; the tape reel is wound on it An adhesive tape is wound for attaching the signal transmission wire to the material tape that slides into the housing groove; the second reel is used for winding the material tape carrying the signal transmission wire.

During implementation, the mechanism for forming the feed reel in the signal transmission wire material processing device described in the present invention also includes a pressing unit for pressing the tape from the tape reel onto the carrier. on the material tape of the signal transmission wire, so as to fix the signal transmission wire on the material tape.

During implementation, the mechanism for forming the feed reel in the signal transmission wire material processing device described in the present invention further includes a transmission unit for moving the material tape leaving the groove of the receiving seat to the second reel.

During implementation, the mechanism for forming the feed reel in the signal transmission wire processing device described in the present invention further includes a guide unit for guiding and sliding the material tape of the first reel into and away from the ditch of the accommodating seat.

Compared with the prior art, the signal transmission wire processing device and the mechanism of the feeding reel described in the utility model can shorten the processing time, and have the advantages of easy transportation and storage.

In order to have a deeper understanding of the features and functions of the present utility model, it will be described in detail below through the embodiments and accompanying drawings.

Description of drawings

Fig. 1 is a schematic side view showing a signal transmission wire processing device of the present invention;

Fig. 2 is a schematic diagram showing that the signal transmission wire processing device of the present invention processes the signal transmission wire;

Fig. 3 is a schematic diagram showing the structure of the processed signal transmission wire in Fig. 2;

Figure 4 is a schematic side view showing the mechanism for forming the feed reel in Figure 1;

Fig. 5 is a top view showing the receiving seat in Fig. 4;

Fig. 6 is another schematic view showing the receiving seat in Fig. 4;

Fig. 7 is a schematic view showing the use of an existing wire rod processing device;

Fig. 8 is another schematic view showing the use of the existing wire processing device.

Explanation of reference signs: feeding reel-1; signal transmission wire-604; material tape-10; accommodating seat-62; signal transmission wire-12; ; Metal braiding layer-124; Adhesive tape-640; Adhesive tape-14; Second roll wheel-66; Processing seat-2; Guide wheel-682; Transmission unit-686; upper laser part-32; transmission wire-A10; lower laser part-34; A20; transmission mechanism-54; Y-axis sliding table-A22; first reel-60; laser cutting device-A30; material belt-602.

Detailed ways

The utility model relates to a signal transmission wire processing device, which includes a feeding reel 1 , at least one processing seat 2 , at least one processing mechanism and a receiving reel 4 . Wherein the feed reel 1 is wound with a strip 10, on which a plurality of signal transmission wires 12 are carried; , so that the material tape 10 can slide in the groove; the processing mechanism is used to process the signal transmission wire 12 on the material tape 10; A strip 10 of a processed signal transmission wire 12 .

Please refer to FIG. 1 and FIG. 2 , which show an embodiment of the present invention. In this embodiment, the signal transmission wire 12 is a coaxial cable that has been arranged by a cable machine, and a layer of adhesive tape 14 has been attached to fix it on the material tape 10 . In addition, pitch punching holes or a shape can be punched out on the material strip 10 to clamp the signal transmission wire 12 . The signal transmission wire can be placed on the jig with manual assistance to be positioned and attached to the material tape horizontally, and finally taken out to form a coil.

The processing mechanism can be a carbon dioxide laser cutting machine, a yttrium aluminum garnet (Yttrium Aluminum Garnet, YAG) laser cutting machine, a pulling and peeling machine, a folding and pulling off machine, a tin spraying machine, a wire machine, a laser welding machine or a charge coupled device ( Charge-Coupled Device, CCD) detector; In the present embodiment, described processing mechanism is with a laser cutting unit 3 examples. The laser cutting unit 3 includes an upper laser unit 32 and a lower laser unit 34 respectively disposed above and below the processing base 2 for emitting laser beams to cut the signal transmission wire 12 on the strip 10 .

In this embodiment, the signal transmission wire processing device also includes a guiding mechanism for guiding the material strip 10 of the feed reel 1 to slide into and out of the groove-like portion 22 of the processing seat 2; in this embodiment, The guide mechanism includes two guide wheels 52, which are respectively arranged near the near-feeding reel 1 and the rewinding reel 4. A transmission mechanism 54 is provided near the reel 4 to feed the tape 10 leaving the groove 22 of the processing seat 2 to the reel 4, so as to carry the processed signal transmission wire. The material tape 10 is wound on the reel 4 . The transmission mechanism 54 is powered, such as a ratchet wheel connected with a motor.

Please refer to FIG. 2 and FIG. 3 , which are schematic diagrams of processing the signal transmission wire by the signal transmission wire processing device. In this embodiment, when the material tape 10 moves from the feeding reel 1 to the groove portion 22 of the processing seat 2, the signal transmission wire 12 carried on the material tape 10 can be emitted from the upper and lower laser parts 32, 34 laser for cutting. As shown in FIG. 3 , a carbon dioxide laser machine is used to cut the outer layer of the signal transmission cable to expose the metal braiding layer underneath. The remaining outer layer coating on the right side end can be peeled off by an air pressure peeling machine. In addition, the metal braiding layer of the transmission wire can also be continued to be cut using a yttrium aluminum garnet laser cutting machine.

In the general signal transmission wire processing procedure, it is usually necessary to make the signal transmission wire pass through the following processing equipment for processing: automatic wire stripping machine, continuous carbon dioxide automatic laser cutting machine, continuous yttrium aluminum garnet automatic laser cutting machine, Pull stripping machines, folding and pulling off machines, continuous overspray tin machines, wire stripping machines or laser welding machines, and multiple CCD testing machines or repair stations.

According to the transmission and processing device disclosed in the utility model, after the operator pastes or clamps the signal transmission wire on the material tape, automatic operation can be implemented, and the signal transmission wire is continuously or intermittently transported to the aforementioned processing by using the feeding reel Each station equipment in the program, so that the production speed can be doubled. Since the above-mentioned station equipment can be independently or flexibly combined, it can be applied to the processing of various types and sizes of signal transmission wires; and because both feeding and receiving are in the form of reels, it can almost achieve unmanned continuous operation, and can The machine is operated in a closed space to effectively prevent the operator from being exposed to harmful substances.

Regarding the production of the feed reel, in addition to pasting or clamping the signal transmission wire on the material tape manually, the utility model also provides a mechanism that can be used to form the feed reel 1 . Referring to FIGS. 4 to 6 , the mechanism includes a first reel 60 , a seat 62 , a tape reel 64 and a second reel 66 . Wherein, the first reel 60 is wound with a material tape 602 thereon; the accommodating seat 62 is provided with a groove 622 thereon for the material tape 602 to slide therein; the tape roll The wheel 64 is wound with an adhesive tape 640 for attaching the signal transmission wire 604 to the material tape 602 that slides into the groove 622 of the receiving seat 62; the second reel 66 is used for winding and carrying There is a strip 602 of signal transmission wires 604 . In this embodiment, the accommodating seat 62 is designed in an L shape, so when the signal transmission wire is placed on the material tape, one end of the signal transmission wire can be pressed against the L-shaped corner, so that the material can be placed The length of the signal transmission wire on the belt is constant.

In addition, the mechanism of this embodiment also includes a guide unit, a belt pressing unit and a transmission unit. Wherein the guide unit is used to guide the material strip 602 of the first reel 60 to slide into or out of the groove portion 622 of the accommodating seat 62; in this embodiment, the guide unit includes two guide wheels 682, respectively set Near the first reel 60 and the second reel 66 . The tape pressing unit is disposed close to the tape reel 64, and is used to press the tape 640 from the tape reel 64 onto the material tape 602 on which the signal transmission wire 604 is placed, so as to fix the signal transmission wire 604 on On the material belt 602; in this embodiment, the belt pressing unit is a belt pressing wheel 684. The transmission unit 686 is arranged close to the second reel 66, and is used to move the material strip 602 leaving the groove portion 622 of the accommodating seat 62 to the second reel 66; the transmission mechanism 686 is powered, For example a ratchet connected to a motor.

In summary, according to the content disclosed above, the utility model can indeed achieve the expected purpose of the utility model, and provide a method that can improve the production speed of signal transmission wires and solve the problem of wasting man-hours in the prior art. Carrier, so that the signal transmission wire can pass through the processing equipment of each station in the processing program almost without interruption, so that the automation effect of each station is doubled; When adding other processing equipment, it can still be changed flexibly to maintain the efficiency of processing. It is extremely valuable for industrial utilization, and a patent application is filed according to law.

The above description and accompanying drawings are only used to illustrate the embodiments of the present utility model, those skilled in the art can still make equivalent partial changes and modifications, which do not deviate from the technology and spirit of the present utility model.

Claims (11)

1. A signal transmission wire processing device, characterized in that it comprises: a feeding reel, on which a tape is wound for carrying a plurality of signal transmission wires; At least one processing seat is provided with a groove-shaped portion for carrying the material tape, and the material tape can slide in the groove-shaped portion; at least one processing mechanism for processing the signal transmission wires on the tape; and A take-up reel for winding the material tape carrying the processed signal transmission wire. 2. The signal transmission wire processing device according to claim 1, wherein the signal transmission wire is a coaxial cable. 3 . The signal transmission wire processing device according to claim 1 , further comprising a transmission mechanism for moving the material strip leaving the groove-shaped portion of the processing seat to the take-up reel. 4 . 4. The signal transmission wire processing device according to claim 1, further comprising a guide mechanism for guiding the material strip of the feed reel into and out of the groove of the processing seat department. 5 . The signal transmission wire processing device according to claim 1 , wherein the signal transmission wire is fixed on the material tape by an adhesive tape. 5 . 6. The signal transmission wire processing device according to claim 1, wherein the processing mechanism is a laser cutting unit, comprising an upper laser part and a lower laser part, which are respectively arranged above and below the processing seat , for emitting a laser beam to cut the signal transmission wire on the strip. 7. The signal transmission wire processing device according to claim 1, wherein the processing mechanism is a carbon dioxide laser cutting machine, a yttrium aluminum garnet laser cutting machine, a pulling stripping machine, a folding and pulling off machine, a tin spraying machine, Down wire machine, laser welding machine or charge coupled device inspection machine. 8. A mechanism for forming the feed reel in the signal transmission wire processing device according to claim 1, characterized in that the mechanism comprises: a first reel on which a tape is wound; a receiving seat, on which a ditch is provided for the material strip to slide in the ditch; An adhesive tape reel, on which an adhesive tape is wound, for affixing the signal transmission wire to the material tape that slides into the groove of the accommodating seat; and A second winding wheel is used for winding the material tape carrying the signal transmission wire. 9. The mechanism according to claim 8, further comprising a pressing unit for pressing the tape from the tape reel on the material tape carrying the signal transmission wire, so that the tape The signal transmission wire is fixed on the material tape. 10. The mechanism as claimed in claim 8, further comprising a transmission unit for moving the strip leaving the groove of the receiving seat to the second reel. 11 . The mechanism according to claim 8 , further comprising a guide unit for guiding and sliding the material strip of the first reel into and out of the groove of the accommodating seat. 12 .

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