CN201434815Y - Real-time detection device for cigarette smoke aerosol particle size distribution - Google Patents
Real-time detection device for cigarette smoke aerosol particle size distribution Download PDFInfo
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Abstract
本实用新型公开了一种卷烟烟气气溶胶粒径分布实时检测装置,包括吸烟机(1)、稀释器(2)、气溶胶粒径谱仪(3)、温度调节器(4),所述的吸烟机(1)经过电磁阀(9)由金属管(8)连通稀释器(2),稀释器(2)的另一端通过金属管(8)与气溶胶粒径谱仪(3)连通,稀释器(2)上设有废气出口G;吸烟机(1)与稀释器(2),稀释器(2)与气溶胶粒径谱仪(3)之间分别通过金属管(8)连通加热器(5),加热器(5)受控于温度调节器(4),加热器(5)依次连通电子流量计(6)和过滤器(7)。本实用新型保证了所采集的烟气气溶胶样品既符合卷烟样品燃吸要求,又能使进入气溶胶粒径谱仪的样品气浓度在仪器的有效检测范围内;在实时检测卷烟烟气的同时,采用部分连接管路加温的技术,降低了卷烟烟气气溶胶颗粒在传输过程中的损失。
The utility model discloses a real-time detection device for cigarette smoke aerosol particle size distribution, which comprises a smoking machine (1), a diluter (2), an aerosol particle size spectrometer (3), and a temperature regulator (4). The above-mentioned smoking machine (1) is connected to the diluter (2) by the metal pipe (8) through the electromagnetic valve (9), and the other end of the diluter (2) is connected to the aerosol particle size spectrometer (3) through the metal pipe (8). Connected, the diluter (2) is provided with an exhaust gas outlet G; the smoking machine (1) and the diluter (2), the diluter (2) and the aerosol particle size spectrometer (3) are respectively passed through metal pipes (8) The heater (5) is connected, and the heater (5) is controlled by the temperature regulator (4), and the heater (5) is connected with the electronic flow meter (6) and the filter (7) in sequence. The utility model ensures that the collected smoke aerosol samples not only meet the smoking requirements of cigarette samples, but also make the concentration of the sample gas entering the aerosol particle size spectrometer within the effective detection range of the instrument; At the same time, the technology of heating partly connected pipelines reduces the loss of cigarette smoke aerosol particles during transmission.
Description
技术领域 technical field
本实用新型属于分析检测技术领域,具体涉及一种实时检测卷烟烟气气溶胶粒径分布情况的卷烟烟气气溶胶粒径分布实时检测装置。The utility model belongs to the technical field of analysis and detection, and in particular relates to a real-time detection device for cigarette smoke aerosol particle size distribution for real-time detection of cigarette smoke aerosol particle size distribution.
背景技术 Background technique
现有技术中,当采用气溶胶粒径谱仪测定卷烟样品烟气中的气溶胶粒径分布情况时,主要通过吸烟机、稀释器和粒径谱仪进行连接,由于卷烟烟气中的气溶胶浓度远远大于在空气中的浓度,稀释器稀释气体的浓度达不到粒径谱仪检测所需浓度的要求,容易造成抽吸时气溶胶粒径谱仪严重过载,出现检测后所有检测值无差异、检测结果都是最大值或超出仪器检测上限等情况,从而无法进行检测分析。并且,由于卷烟烟气流经气体管路过程中,烟气在管壁上容易产生冷凝,附在气体传输管壁上,从而造成烟气在稀释、输送过程中的损失,影响对烟气气溶胶粒径分析检测的准确性,使分析检测结果出现较大误差。另,输入的烟气样品气体浓度太高,烟气中的焦油容易粘在气溶胶检测仪器里面,易造成仪器堵塞,内部压力过大,流速不稳定,清洗困难等情况。因此,现有卷烟烟气气溶胶的分析检测技术中,缺少一种稳定的、可调气体浓度、温度和流速的、并能够实时检测新鲜烟气的检测装置,以至于现有的气溶胶检测技术无法实时、准确、操作简便的来检测卷烟烟气中的气溶胶粒径分布情况。为此,本设计人经过长期实践研究,研制开发了一种卷烟烟气气溶胶粒径分布实时检测装置。In the prior art, when the aerosol particle size spectrometer is used to measure the distribution of the aerosol particle size in the cigarette sample smoke, it is mainly connected through the smoking machine, the diluter and the particle size spectrometer, because the gas in the cigarette smoke The concentration of the sol is far greater than the concentration in the air. The concentration of the diluted gas in the diluter cannot meet the requirements of the particle size spectrometer for detection, which may easily cause serious overload of the aerosol particle size spectrometer during suction. There is no difference in the value, the test results are all the maximum value or exceed the detection limit of the instrument, etc., so that the detection and analysis cannot be carried out. Moreover, during the process of cigarette smoke flowing through the gas pipeline, the smoke is likely to condense on the pipe wall and attach to the wall of the gas transmission pipe, resulting in the loss of the smoke in the process of dilution and transportation, affecting the quality of the smoke. The accuracy of sol particle size analysis and detection leads to large errors in the analysis and detection results. In addition, if the gas concentration of the input flue gas sample is too high, the tar in the flue gas will easily stick to the aerosol detection instrument, which will easily cause the instrument to be blocked, the internal pressure will be too high, the flow rate will be unstable, and cleaning will be difficult. Therefore, in the existing analysis and detection technology of cigarette smoke aerosol, there is a lack of a detection device that is stable, adjustable gas concentration, temperature and flow rate, and can detect fresh smoke in real time, so that the existing aerosol detection Technology cannot detect the aerosol particle size distribution in cigarette smoke in real time, accurately and easily. For this reason, the designer has developed a real-time detection device for cigarette smoke aerosol particle size distribution after long-term practical research.
实用新型内容Utility model content
本实用新型的目的提供一种工艺稳定,操作简便,测量精确的卷烟烟气气溶胶粒径分布实时检测装置。The purpose of the utility model is to provide a real-time detection device for cigarette smoke aerosol particle size distribution with stable process, simple operation and accurate measurement.
本实用新型的目的是通过以下技术方案实现的:包括吸烟机、稀释器、气溶胶粒径谱仪、温度调节器,所述的吸烟机经过电磁阀由金属管连通稀释器,稀释器的另一端通过金属管与气溶胶粒径谱仪连通,稀释器上设有废气出口G,吸烟机与稀释器,稀释器与气溶胶粒径谱仪之间分别通过金属管连通加热器,加热器受控于温度调节器,加热器依次连通电子流量计和过滤器。The purpose of this utility model is achieved through the following technical proposals: comprising a smoking machine, a diluter, an aerosol particle size spectrometer, and a temperature regulator. One end communicates with the aerosol particle size spectrometer through a metal tube. The diluter is provided with an exhaust gas outlet G. The smoking machine and the diluter, and the diluter and the aerosol particle size spectrometer are respectively connected to a heater through a metal tube. Controlled by the temperature regulator, the heater is connected to the electronic flow meter and the filter in turn.
本实用新型通过改进烟气发生器与气溶胶粒径谱仪间的连接设计,采用增加可调的辅助气体,设定合适气流速度,保持洁净空气进气管路的温度,减少烟气输送过程中在管壁产生的冷凝损失;在实时检测卷烟烟气样品的同时,所采集的烟气气溶胶样品既符合卷烟样品燃吸要求,又能使进入气溶胶粒径谱仪的样品气浓度在仪器的有效检测范围内,实现了动态实时检测的目的。The utility model improves the connection design between the flue gas generator and the aerosol particle size spectrometer, adopts an additional adjustable auxiliary gas, sets a suitable airflow velocity, maintains the temperature of the clean air intake pipeline, and reduces the temperature of the flue gas transportation process. Condensation loss generated on the pipe wall; while detecting cigarette smoke samples in real time, the collected smoke aerosol samples not only meet the smoking requirements of cigarette samples, but also make the concentration of the sample gas entering the aerosol particle size spectrometer in the instrument Within the effective detection range, the purpose of dynamic real-time detection is realized.
附图说明 Description of drawings
下面结合附图对本实用新型作进一步的说明,但不以任何方式对本实用新型加以限制。The utility model will be further described below in conjunction with the accompanying drawings, but the utility model is not limited in any way.
图1为本实用新型整体结构及工作原理示意图;Fig. 1 is a schematic diagram of the overall structure and working principle of the utility model;
图2为现有技术检测烟气气溶胶粒径分布的检测结果示意图;Fig. 2 is the detection result schematic diagram that prior art detects smoke aerosol particle size distribution;
图3为本实用新型未装可调温度进气装置的检测结果示意图;Fig. 3 is a schematic diagram of the detection results of the utility model without an adjustable temperature air intake device;
图4为本实用新型检测卷烟烟气气溶胶粒径分布的检测结果示意图。Fig. 4 is a schematic diagram of the detection results of the utility model for detecting the particle size distribution of cigarette smoke aerosol.
其中:1-吸烟机,2-稀释器,3-气溶胶粒径谱仪,4-温度调节器,5-加热器,6-电子流量计,7-过滤器,8-金属管,9-电磁阀。Among them: 1-smoking machine, 2-diluter, 3-aerosol particle size spectrometer, 4-temperature regulator, 5-heater, 6-electronic flowmeter, 7-filter, 8-metal tube, 9- The electromagnetic valve.
具体实施方式 Detailed ways
如图1所示,本实用新型包括吸烟机1、稀释器2、气溶胶粒径谱仪3、温度调节器4,所述的吸烟机经过电磁阀9由金属管8连通稀释器2,稀释器2的另一端通过金属管8与气溶胶粒径谱仪3连通,稀释器2上设有废气出口G,吸烟机与稀释器2,稀释器2与气溶胶粒径谱仪3之间分别通过金属管8连通加热器5,加热器5受控于温度调节器4,加热器5依次连通电子流量计6和过滤器7。As shown in Figure 1, the utility model comprises smoking machine 1, diluter 2, aerosol particle size spectrometer 3,
所述的电子流量计6工作范围:10lpm~15lpm。The working range of the
所述的加热器5的工作范围:20℃~120℃。The working range of the
吸烟机为按国标抽吸卷烟烟气样品的抽吸装置,从吸烟机流出的气流(简称混合气G1),其流量设置不可随意更改,一般检测范围:1lpm~2lpm。吸烟机里的电磁阀与环境空气相通,设置为一分钟抽吸一次,其中2s连通吸烟机进行卷烟烟气采集,58s切换为抽吸环境空气,反复进行至卷烟样品抽吸完毕。The smoking machine is a suction device for sucking cigarette smoke samples according to the national standard. The flow setting of the airflow (referred to as mixed gas G1) flowing out of the smoking machine cannot be changed at will. The general detection range: 1lpm~2lpm. The solenoid valve in the smoking machine communicates with the ambient air, and is set to smoke once a minute, of which 2s are connected to the smoking machine for cigarette smoke collection, and 58s are switched to sucking ambient air, and the process is repeated until the cigarette samples are smoked.
进入气溶胶粒径谱仪3的受检气流,简称混合气G4,由气溶胶粒径谱仪控制,为一固定值,范围10lpm~40lpm。The gas flow to be tested entering the aerosol particle size spectrometer 3 , referred to as the mixed gas G4, is controlled by the aerosol particle size spectrometer and has a fixed value ranging from 10 lpm to 40 lpm.
稀释器2稀释比为20∶1~1800∶1。可保证在第三级稀释后,进入气溶胶粒径谱仪3的混合气4符合气溶胶粒径谱仪3的检测要求。The dilution ratio of the diluter 2 is 20:1-1800:1. It can be guaranteed that the mixed
本实用新型的工作原理:Working principle of the utility model:
连接吸烟机的金属管、温度调节器、加热器、电子流量计和过滤器构成了本实用新型的第一级稀释装置;稀释器及废气排放口G构成了第二级稀释装置;连接稀释器、气溶胶粒径谱仪的金属管、温度调节器、加热器、电子流量计、过滤器构成了第三级稀释装置。The metal pipe connected to the smoking machine, the temperature regulator, the heater, the electronic flow meter and the filter constitute the first stage dilution device of the utility model; the diluter and the exhaust gas discharge port G constitute the second stage dilution device; the connection diluter , the metal tube of the aerosol particle size spectrometer, the temperature regulator, the heater, the electronic flow meter, and the filter constitute the third-stage dilution device.
第一、三级稀释装置主要实现烟气流浓度的稀释和金属管加温,保证进入的洁净空气温度与新鲜烟气流温度一致。第一、三级稀释的稀释比例由电子流量计流速和卷烟烟气的检测要求所决定,对于进入稀释器前面的气体要求,调节流量计的流速,调节至1lpm~1.5lpm进入稀释器;金属管的温度由加热器和温度调节器控制。The first and third stage dilution devices mainly realize the dilution of the concentration of the flue gas flow and the heating of the metal pipe to ensure that the temperature of the incoming clean air is consistent with the temperature of the fresh flue gas flow. The dilution ratio of the first and third stages of dilution is determined by the flow rate of the electronic flowmeter and the detection requirements of cigarette smoke. For the gas requirements before entering the diluter, adjust the flow rate of the flowmeter to 1lpm~1.5lpm into the diluter; The temperature of the tubes is controlled by heaters and thermostats.
从吸烟机流出的气流(简称混合气G1),其流量设置不可随意更改,一般检测范围:1lpm~2lpm。吸烟机里的电磁阀与环境空气相通,设置为一分钟抽吸一次,其中2s连通吸烟机进行卷烟烟气采集,58s切换为抽吸环境空气,反复进行至卷烟样品抽吸完毕。第一级稀释装置为一个进气口输入过滤器过滤的洁净空气A,电子流量计调节流量后(约1lpm~1.5lpm),由一个三通阀连接,经混合气体输出口输出(简称混合气G2)至第二级稀释装置。而由电子流量计流出的洁净空气输送至一根金属管,通过温度调节器控制加热器加热金属管,调节进入金属管内空气的温度,降低洁净空气与新鲜烟气的温度差,减少因混合气在气体管壁上产生冷凝而造成的损失。The airflow flowing out from the smoking machine (referred to as mixed gas G1), its flow setting cannot be changed at will, and the general detection range: 1lpm~2lpm. The solenoid valve in the smoking machine communicates with the ambient air, and is set to smoke once a minute, of which 2s are connected to the smoking machine for cigarette smoke collection, and 58s are switched to sucking ambient air, and the process is repeated until the cigarette samples are smoked. The first-stage dilution device is a clean air A filtered by an air inlet input filter. After the electronic flow meter adjusts the flow rate (about 1lpm~1.5lpm), it is connected by a three-way valve and output through the mixed gas output port (referred to as mixed gas) G2) to the second stage dilution device. The clean air flowing out of the electronic flowmeter is sent to a metal pipe, and the heater is controlled by the temperature regulator to heat the metal pipe to adjust the temperature of the air entering the metal pipe, reduce the temperature difference between the clean air and the fresh flue gas, and reduce the temperature difference caused by the mixed gas. Losses caused by condensation on the gas pipe walls.
进入第二级稀释装置的混合气G2,由稀释器稀释后为简称混合气G3(流速为0.5lpm~5lpm),输出至第三级稀释装置,经过第三级稀释装置进行再一次稀释,可调温度进气装置加热进入的洁净空气,稀释为混合气G4,最终保证混合气G4流速为10lpm~40lpm,进入气溶胶粒径谱仪进行检测。The mixed gas G2 entering the second-stage dilution device is diluted by the diluter and is referred to as the mixed gas G3 (flow rate is 0.5lpm~5lpm), and is output to the third-stage dilution device, and is diluted again through the third-stage dilution device. The temperature-adjusted air intake device heats the incoming clean air, dilutes it into a mixed gas G4, and finally ensures that the flow rate of the mixed gas G4 is 10lpm-40lpm, and enters the aerosol particle size spectrometer for detection.
图2示出了现有技术检测烟气的结果,检测动态稳定性差,噪声水平高,重现性差。Fig. 2 shows the results of smoke detection in the prior art, the detection dynamic stability is poor, the noise level is high, and the reproducibility is poor.
选取卷烟样品经吸烟机抽吸卷烟测试烟气,采用现有的气溶胶粒径谱仪直接测定烟气气溶胶粒径分布情况,由粒径谱仪本身的吸气装置(10lpm~40lpm)向外直接抽吸气体样品;但在采用气溶胶粒径谱仪测定卷烟样品的烟气时,由于卷烟烟气中的气溶胶浓度远远大于在空气中的情况,容易造成抽吸时气溶胶粒径谱仪严重过载。采用粒径谱仪随机提供的的稀释器进行卷烟烟气稀释后再进行气溶胶粒径的检测,也会出现输入的烟气样品气体浓度太高,烟气中的焦油容易粘在检测仪器里面,易造成仪器堵塞,内部压力过大,流速不稳定,清洗困难等情况(结果如图2所示)。Select cigarette samples to test the smoke by smoking cigarettes through a smoking machine, and use the existing aerosol particle size spectrometer to directly measure the particle size distribution of the smoke aerosol. However, when using an aerosol particle size spectrometer to measure the smoke of a cigarette sample, because the aerosol concentration in the cigarette smoke is much higher than that in the air, it is easy to cause aerosol particles The spectrometer is severely overloaded. The diluter provided with the particle size spectrometer is used to dilute the cigarette smoke and then detect the aerosol particle size. The input smoke sample gas concentration is too high, and the tar in the smoke is easy to stick to the detection instrument. , It is easy to cause the instrument to be blocked, the internal pressure is too large, the flow rate is unstable, and the cleaning is difficult (the results are shown in Figure 2).
图3示出了本实用新型在没有温度调节的情况下检测的结果。如果在实例2中不使用第一、三级稀释装置中的温度调节器、加热器和金属管,就会因流量计进入的洁净空气的温度低于新鲜烟气的温度,产生温度差,导致混合烟气在连接管壁上产生冷凝,在气溶胶粒径谱仪采集数据时出现误差,从而影响对卷烟烟气气溶胶的检测结果,检测不够稳定,且重现性不够理想。Fig. 3 shows the result of the detection of the utility model without temperature regulation. If the temperature regulators, heaters and metal pipes in the first and third stage dilution devices are not used in Example 2, the temperature of the clean air entering the flowmeter will be lower than the temperature of the fresh flue gas, resulting in a temperature difference, resulting in The mixed smoke condenses on the connecting pipe wall, and errors occur when the aerosol particle size spectrometer collects data, which affects the detection results of cigarette smoke aerosols. The detection is not stable enough, and the reproducibility is not ideal.
图4示出了本实用新型检测的结果。显然结果是稳定的,而且重现性较好。Fig. 4 has shown the result that the utility model detects. Obviously the results are stable and reproducible.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102087193A (en) * | 2011-01-29 | 2011-06-08 | 湖南中烟工业有限责任公司 | Cigarette smoke aerosol testing device |
| CN102507401A (en) * | 2011-11-07 | 2012-06-20 | 中国科学院安徽光学精密机械研究所 | Simulated telemetry system and method for infrared extinction and particle size of bio-aerosol |
| CN116577245A (en) * | 2023-05-22 | 2023-08-11 | 国网安徽省电力有限公司电力科学研究院 | A rapid measuring device and measuring method for hygroscopicity of flue gas particles |
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2009
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102087193A (en) * | 2011-01-29 | 2011-06-08 | 湖南中烟工业有限责任公司 | Cigarette smoke aerosol testing device |
| CN102087193B (en) * | 2011-01-29 | 2012-07-11 | 湖南中烟工业有限责任公司 | A cigarette smoke aerosol testing device |
| CN102507401A (en) * | 2011-11-07 | 2012-06-20 | 中国科学院安徽光学精密机械研究所 | Simulated telemetry system and method for infrared extinction and particle size of bio-aerosol |
| CN116577245A (en) * | 2023-05-22 | 2023-08-11 | 国网安徽省电力有限公司电力科学研究院 | A rapid measuring device and measuring method for hygroscopicity of flue gas particles |
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