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CN201434300Y - A kind of LED car headlight - Google Patents

A kind of LED car headlight Download PDF

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Publication number
CN201434300Y
CN201434300Y CN2009200601510U CN200920060151U CN201434300Y CN 201434300 Y CN201434300 Y CN 201434300Y CN 2009200601510 U CN2009200601510 U CN 2009200601510U CN 200920060151 U CN200920060151 U CN 200920060151U CN 201434300 Y CN201434300 Y CN 201434300Y
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Prior art keywords
radiator
light source
light emitting
led
emitting source
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钟弘毅
刘敏
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Guangzhou Guangri Electricity Facilities Co Ltd
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Guangzhou Guangri Electricity Facilities Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00

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Abstract

本实用新型公开了一种LED汽车前照灯,包括单颗LED发光源及驱动该LED发光源工作的驱动装置、二次光学部分、散热器,该二次光学部分罩设于所述散热器上,所述单颗LED发光源设置于二次光学部分内的光心处、散热器的顶面上。本实用新型LED汽车前灯采用了单颗LED发光源,因此结构更合理、装配更加方便,通过散热器的散热,使得该LED前照灯的散热效果好、寿命长、节能环保,具有较好的配光性能。

Figure 200920060151

The utility model discloses an LED automobile headlight, which comprises a single LED light source, a driving device for driving the LED light source, a secondary optical part, and a radiator. The secondary optical part is covered by the radiator. Above, the single LED light source is arranged at the optical center in the secondary optical part and on the top surface of the heat sink. The LED automobile headlight of the utility model adopts a single LED light source, so the structure is more reasonable and the assembly is more convenient. light distribution performance.

Figure 200920060151

Description

一种LED汽车前照灯 A kind of LED car headlight

技术领域 technical field

本实用新型涉及到汽车前灯照明技术领域,特别是涉及一种采用单颗LED作为发光源的汽车前照灯。The utility model relates to the technical field of automobile headlight lighting, in particular to an automobile headlight using a single LED as a light source.

背景技术 Background technique

现有技术的汽车前照灯一般采用卤素灯或气体放电灯做为汽车前照光源,上述两种灯种在点亮并长期使用的过程中,会持续向外界散热热量,导致前大灯灯具内的温度很高,容易对灯具造成一定的负面影响,而且上述两种灯种使用时功率较高,汽车内的用电量较多,使得汽车的耗油量很大,不利于环保。The automobile headlights of the prior art generally adopt halogen lamps or gas discharge lamps as the light source of the automobile headlights, and the above two kinds of lamps will continue to dissipate heat to the outside during the process of lighting and long-term use, causing the headlight lamps to The temperature inside the car is very high, which is easy to cause a certain negative impact on the lamps, and the power of the above two types of lamps is high when used, and the power consumption in the car is large, which makes the car consume a lot of fuel, which is not conducive to environmental protection.

随着LED技术的应用与推广,其低能耗、寿命长、响应速度快、显色性好等优点取代传统灯具(如钨丝灯、荧光灯)的能耗大、寿命短、响应时间慢的观念越来越被人们所接受,大多数人对LED应用在汽车前灯所产生的环保、节能等功效称好,长期看来,LED技术应用在汽车前灯领域是社会发展的需要,LED灯是取代现有汽车前照灯传统光源的理想选择。With the application and promotion of LED technology, its advantages such as low energy consumption, long life, fast response speed, and good color rendering replace the concept of high energy consumption, short life, and slow response time of traditional lamps (such as tungsten lamps and fluorescent lamps). It is more and more accepted by people. Most people praise the environmental protection and energy saving effects of LED application in automobile headlights. In the long run, the application of LED technology in the field of automobile headlights is the need of social development. LED lights are Ideal for replacing traditional light sources in existing automotive headlights.

但是大功率的LED灯在工作过程中会放出大量的热,如果热量不能及时散发出去,便会导致LED管芯温度迅速上升,温度的升高将导致LED元器件性能的变化与衰减,甚至失效;LED性能的衰减,进而降低了LED汽车前灯二次光学处理的配光效果,影响了汽车驾驶的安全性。However, high-power LED lamps will emit a lot of heat during operation. If the heat cannot be dissipated in time, the temperature of the LED core will rise rapidly. The increase in temperature will lead to changes and attenuation of the performance of LED components, and even failure. ; The attenuation of LED performance, thereby reducing the light distribution effect of the secondary optical treatment of LED car headlights, and affecting the safety of car driving.

发明内容 Contents of the invention

本实用新型的目的在于克服现有技术采用大功率LED容易集聚过多热量、降低LED使用寿命,影响LED汽车前照灯灯具内配光效果的问题,提供一种采用单颗LED作为发光源的汽车前灯,并经过二次光学处理、散热处理,满足LED汽车前灯性能使用要求,普及节能、环保型光源LED作为发光源的汽车前照灯。The purpose of this utility model is to overcome the problem that high-power LEDs are easy to accumulate too much heat in the prior art, reduce the service life of LEDs, and affect the light distribution effect of LED automobile headlights, and provide a single LED as a light source. Automobile headlights, after secondary optical treatment and heat dissipation treatment, meet the performance and use requirements of LED automobile headlights, and popularize energy-saving and environmentally friendly light source LEDs as automobile headlights as light sources.

为实现以上目的,本实用新型采取了以下的技术方案:一种LED汽车前照灯,包括单颗LED发光源及驱动该LED发光源工作的驱动装置、二次光学部分、散热器,该二次光学部分罩设于所述散热器上,所述单颗LED发光源设置于二次光学部分内的光心处、散热器的顶面上。In order to achieve the above purpose, the utility model adopts the following technical solutions: an LED automobile headlight, including a single LED light source and a driving device for driving the LED light source, a secondary optical part, a radiator, the two The secondary optical part is covered on the radiator, and the single LED light source is arranged at the optical center in the secondary optical part and on the top surface of the radiator.

单颗LED发光源由通用驱动装置供电后向上发光,经过二次光学部分的光反射与折射处理后,将有效光照射到汽车前照灯照明法规规定区域,达到汽车前灯配光性能要求,由于仅仅采取了单颗LED发光源,同时配备了散热器为其散热,能大大降低灯具内的温度,保证LED灯的使用寿命。A single LED light source is powered by a general-purpose drive device and then emits light upwards. After the light reflection and refraction processing of the secondary optical part, the effective light is irradiated to the area specified by the lighting regulations of the automobile headlights to meet the light distribution performance requirements of the automobile headlights. Because only a single LED light source is used, and a radiator is equipped for it to dissipate heat, it can greatly reduce the temperature inside the lamp and ensure the service life of the LED lamp.

所述散热器包括散热器主体、布设于散热器主体侧面的插片式叠片、设置在散热器主体顶端的热基座,所述单颗LED发光源设置于该热基座上。散热器主体侧面采用片状结构,热基座与散热器主体连接,能更好的将单颗LED发光源工作时产生的热量散发。The heat sink includes a heat sink main body, an insert-type lamination arranged on the side of the heat sink main body, and a heat base arranged on the top of the heat sink main body, and the single LED light source is set on the heat base. The side of the main body of the radiator adopts a sheet structure, and the heat base is connected to the main body of the radiator, which can better dissipate the heat generated by a single LED light source when it is working.

在所述热基座上开设有凹槽,还包括有热导管,该热导管一端安置于该凹槽内并与所述热基座表面平齐,另一端在所述散热器主体旁侧弯折后插入散热器主体内,所述单颗LED发光源的底面与所述热导管接触。热导管一端与热基座连接,另一端与散热器主体连接,不仅方便其将热基座和散热器主体固定,而且能将热基座上产生的热量快速传递给散热器主体散热;单颗LED发光源安装在热基座基面的同时,与热导管紧密接触,热导管能更及时的将单颗LED发光源工作所产生的热量传递给周围介质,降低汽车前照灯具内的温度,提高灯具的使用寿命,保证单颗LED发光源在正常环境温度工作的基础上,结合二次光学部件的优化设计使LED汽车前灯达到灯配光性能要求。A groove is opened on the heat base, and a heat pipe is also included. One end of the heat pipe is placed in the groove and is flush with the surface of the heat base, and the other end is bent at the side of the heat sink body. After being folded, it is inserted into the main body of the heat sink, and the bottom surface of the single LED light source is in contact with the heat pipe. One end of the heat pipe is connected to the heat base, and the other end is connected to the main body of the radiator, which not only facilitates the fixing of the heat base and the main body of the heat sink, but also quickly transfers the heat generated on the heat base to the main body of the heat sink for heat dissipation; single While the LED light source is installed on the base surface of the heat base, it is in close contact with the heat pipe. The heat pipe can transfer the heat generated by a single LED light source to the surrounding medium in a more timely manner, reducing the temperature in the automotive headlights. On the basis of improving the service life of lamps and ensuring that a single LED light source works at normal ambient temperature, combined with the optimized design of secondary optical components, LED automotive headlights can meet the light distribution performance requirements of lamps.

所述二次光学部分包括有位于单颗LED发光源正上方处呈半杯状的反射镜、透镜及挡光片,所述挡光片设置于所述热基座的端部、反射镜的开口处,所述透镜通过附属支架与所述挡光片连接,并正对反射镜的开口以供光线穿射。单颗LED发光源由通用驱动装置供电后向上发光,通过半杯状反射镜镜面反射,经挡光片过滤杂散光后,将有效光经透镜照射到汽车法规规定区域,达到汽车前灯配光性能要求;本实用新型中,透镜不是与挡光片直接连接,其还包括有一个附属支架,该附属支架先与挡光片一起连接在热基座的端部上,透镜是通过紧配粘接的形式装配在附属支架上的,这种装配方式能有效保护透镜不易脱落。The secondary optical part includes a semi-cup reflector, a lens, and a light blocking sheet located directly above the single LED light source. At the opening, the lens is connected to the light blocking sheet through an auxiliary bracket, and faces the opening of the reflector for light to pass through. A single LED light-emitting source is powered by a general-purpose drive device and then emits light upwards. It is reflected by the half-cup reflector, and after the stray light is filtered by the light baffle, the effective light is irradiated to the area specified by the automobile regulations through the lens to achieve the light distribution of the automobile headlights. Performance requirements: In the utility model, the lens is not directly connected with the light blocking sheet, but it also includes an auxiliary bracket, which is first connected with the light blocking sheet on the end of the thermal base, and the lens is bonded by tight fit. It is assembled on the accessory bracket in the form of connection, which can effectively protect the lens from falling off.

本实用新型与现有技术相比,具有如下优点:本实用新型LED汽车前灯采用了单颗LED发光源,因此结构更合理、装配更加方便,通过散热器的散热,使得该LED前照灯的散热效果好、寿命长、节能环保,具有较好的配光性能。Compared with the prior art, the utility model has the following advantages: the LED automobile headlight of the utility model adopts a single LED light source, so the structure is more reasonable, the assembly is more convenient, and the heat dissipation of the radiator makes the LED headlight It has good heat dissipation effect, long life, energy saving and environmental protection, and has good light distribution performance.

附图说明 Description of drawings

图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;

图2为本实用新型的分解结构示意图;Fig. 2 is a schematic diagram of the decomposition structure of the utility model;

图3为本实用新型组合型二次光学部分结构示意图;Fig. 3 is a structural schematic diagram of the combined secondary optical part of the utility model;

图4为本实用新型的散热器结构示意图;Fig. 4 is the structural representation of radiator of the present utility model;

图5为本实用新型剖面示意图;Figure 5 is a schematic cross-sectional view of the utility model;

附图标记说明:1-单颗LED发光源,2-二次光学部分,21-反射镜,211-导线槽,22-透镜,23-挡光片,24-附属支架,3-散热器,31-散热器主体,32-插片式叠片,33-热基座,34-热导管,35-凹槽,4-驱动装置,5、连接电线,6、安装孔位。Explanation of reference numerals: 1-single LED light source, 2-secondary optical part, 21-reflector, 211-wire groove, 22-lens, 23-light shielding sheet, 24-accessory bracket, 3-radiator, 31-radiator body, 32-insert-type laminations, 33-thermal base, 34-heat pipe, 35-groove, 4-drive device, 5. connecting wires, 6. mounting holes.

具体实施方式 Detailed ways

下面结合附图和具体实施方式对本实用新型的内容做进一步详细说明。The content of the present utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

实施例:Example:

请参阅图1、图2和图5所示,一种LED汽车前照灯,包括有单颗LED发光源1、驱动装置4,驱动装置4是常用的一种驱动LED工作的装置,驱动装置4通过连接电线5与单颗LED发光源1电连接,还包括有二次光学部分2、散热器3,该二次光学部分2罩设于所述散热器3上,单颗LED发光源1设置于二次光学部分2内的光心处、散热器3的顶面上。Please refer to Fig. 1, Fig. 2 and Fig. 5, a kind of LED automobile headlamp includes a single LED light source 1, a driving device 4, and the driving device 4 is a commonly used device for driving the LED to work. 4. It is electrically connected to the single LED light source 1 through the connecting wire 5, and also includes a secondary optical part 2 and a radiator 3. The secondary optical part 2 is covered on the radiator 3. The single LED light source 1 It is arranged at the optical center in the secondary optical part 2 and on the top surface of the heat sink 3 .

请结合参阅图4所示,散热器3包括散热器主体31、布设于散热器主体31侧面的插片式叠片32、设置在散热器主体31顶端的热基座33,单颗LED发光源1设置于该热基座33上。在热基座33的基面上以及侧面上设置有多个安装孔位6,其用来安装单颗LED发光源1、反射镜21以及透镜22和挡光片23,在热基座33上开设有凹槽35,还包括有热导管34,该热导管34一端安置于该凹槽35内并与热基座33表面平齐,另一端在散热器主体31旁侧弯折后插入散热器主体31内,上述单颗LED发光源1与热基座33的基面装配,同时也和热导管34紧密接触。Please refer to FIG. 4, the radiator 3 includes a radiator main body 31, an insert-type lamination 32 arranged on the side of the radiator main body 31, a thermal base 33 arranged on the top of the radiator main body 31, and a single LED light source. 1 is set on the thermal base 33. A plurality of mounting holes 6 are provided on the base surface and side surfaces of the thermal base 33, which are used to install a single LED light source 1, a reflector 21, a lens 22 and a light shield 23. On the thermal base 33 A groove 35 is opened, and a heat pipe 34 is also included. One end of the heat pipe 34 is placed in the groove 35 and is flush with the surface of the heat base 33 , and the other end is bent at the side of the heat sink body 31 and inserted into the heat sink. Inside the main body 31 , the above-mentioned single LED light source 1 is assembled with the base surface of the heat base 33 and is also in close contact with the heat pipe 34 .

请结合参阅图3所述,二次光学部分2包括有位于单颗LED发光源1正上方处呈半杯状的反射镜21、透镜22及挡光片23,挡光片23设置于热基座33的端部、反射镜21的开口处,透镜22通过附属支架24与挡光片23连接,并正对反射镜21的开口。反射镜、挡光片和透镜的安装位置均按照汽车配光标准进行安装,在反射镜21的尾部设有导线槽211,当反射镜21罩在单颗LED发光源1正上方时,该LED发光源1的连接电线5通过该导线槽211引出电连接到驱动装置4。Please refer to FIG. 3, the secondary optical part 2 includes a semi-cup-shaped reflector 21, a lens 22, and a light blocking sheet 23 located directly above the single LED light source 1. The light blocking sheet 23 is arranged on a thermal base. At the end of the seat 33 and the opening of the reflecting mirror 21 , the lens 22 is connected with the light blocking sheet 23 through the accessory bracket 24 and faces the opening of the reflecting mirror 21 . The installation positions of the reflector, the light blocking sheet and the lens are all installed according to the automobile light distribution standard, and a wire groove 211 is provided at the tail of the reflector 21. When the reflector 21 is covered directly above the single LED light source 1, the LED The connecting wire 5 of the light emitting source 1 is led out through the wire groove 211 and electrically connected to the driving device 4 .

上列详细说明是针对本实用新型可行实施例的具体说明,该实施例并非用以限制本实用新型的专利范围,凡未脱离本实用新型所为的等效实施或变更,均应包含于本案的专利范围中。The above detailed description is a specific description of the feasible embodiment of the utility model. This embodiment is not used to limit the patent scope of the utility model. Any equivalent implementation or change that does not deviate from the utility model shall be included in this case within the scope of the patent.

Claims (4)

1, a kind of LED car headlamp, it is characterized in that: comprise single LEDs light emitting source (1) and drive drive unit (4), secondary optics part (2), the radiator (3) that this LED light emitting source (1) is worked, this secondary optics part (2) covers on the described radiator (3), and described single LEDs light emitting source (1) is arranged on the end face of the interior photocentre place of secondary optics part (2), radiator (3).
2, LED car headlamp as claimed in claim 1, it is characterized in that: described radiator (3) comprises radiator body (31), be laid in the blade inserting lamination (32) of radiator body (31) side, be arranged on the hot radical seat (33) on radiator body (31) top, and described single LEDs light emitting source (1) is arranged on this hot radical seat (33).
3, LED car headlamp as claimed in claim 2, it is characterized in that: on described hot radical seat (33), offer groove (35), also include heat pipe (34), it is interior and concordant with described hot radical seat (33) surface that these heat pipe (34) one ends are placed in this groove (35), the other end inserts in the radiator body (31) in described radiator body (31) side bending back, and the bottom surface of described single LEDs light emitting source (1) contacts with described heat pipe (34).
4, LED car headlamp as claimed in claim 3, it is characterized in that: described secondary optics part (2) locates to be semi-calyciform speculum (21), lens (22) and light barrier (23) directly over including and being positioned at single LEDs light emitting source (1), described light barrier (23) is arranged at the end of described hot radical seat (33), the opening part of speculum (21), described lens (22) are connected with described light barrier (23) by accessory holder (24), and wear for light over against the opening of speculum (21) and to penetrate.
CN2009200601510U 2009-07-09 2009-07-09 A kind of LED car headlight Expired - Lifetime CN201434300Y (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102954424A (en) * 2012-10-31 2013-03-06 常州市五一灯具有限公司 Automobile LED (light emitting diode) high-beam headlamp
CN103542368A (en) * 2012-07-16 2014-01-29 苏州弘瀚光电有限公司 LED lamp secondary lens for novel car
CN107747718A (en) * 2017-09-25 2018-03-02 上海小糸车灯有限公司 Automobile lamp radiator structure
CN109973914A (en) * 2017-12-07 2019-07-05 法雷奥照明公司 Lamp modules for motor vehicles
CN113028353A (en) * 2019-12-24 2021-06-25 常州星宇车灯股份有限公司 Headlamp module

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103542368A (en) * 2012-07-16 2014-01-29 苏州弘瀚光电有限公司 LED lamp secondary lens for novel car
CN102954424A (en) * 2012-10-31 2013-03-06 常州市五一灯具有限公司 Automobile LED (light emitting diode) high-beam headlamp
CN107747718A (en) * 2017-09-25 2018-03-02 上海小糸车灯有限公司 Automobile lamp radiator structure
CN109973914A (en) * 2017-12-07 2019-07-05 法雷奥照明公司 Lamp modules for motor vehicles
CN113028353A (en) * 2019-12-24 2021-06-25 常州星宇车灯股份有限公司 Headlamp module

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