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CN201429062Y - Industrial Boiler Continuous Blowdown Energy Saving Device - Google Patents

Industrial Boiler Continuous Blowdown Energy Saving Device Download PDF

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Publication number
CN201429062Y
CN201429062Y CN2009201595076U CN200920159507U CN201429062Y CN 201429062 Y CN201429062 Y CN 201429062Y CN 2009201595076 U CN2009201595076 U CN 2009201595076U CN 200920159507 U CN200920159507 U CN 200920159507U CN 201429062 Y CN201429062 Y CN 201429062Y
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CN
China
Prior art keywords
water
heat exchange
steam
separation tank
tank
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Expired - Fee Related
Application number
CN2009201595076U
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Chinese (zh)
Inventor
李长伟
邵珠林
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China Feilong Home Appliance Group Co ltd
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China Feilong Home Appliance Group Co ltd
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Priority to CN2009201595076U priority Critical patent/CN201429062Y/en
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Publication of CN201429062Y publication Critical patent/CN201429062Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

本实用新型公开了一种工业锅炉连续排污节能装置,本实用新型包括闪蒸汽出口、压力表、汽-水分离罐、孔板流量计、U形管、不锈钢挡污板、电磁液位控制阀、热交换盘管、水-水换热罐、软水进口、软水出口和安全阀,所述的汽-水分离罐在水-水换热罐的上方,汽-水分离罐和水-水换热罐通过电磁液位控制阀连通。本实用新型可回收连续排污水90%的热能;节省燃料、冷却水和补给水,加快投资回报;减少环境热污染,水垢等排污物集中收集处理;完全能承受高负荷、不间断连续运行。

The utility model discloses an industrial boiler continuous sewage discharge energy-saving device, which includes a flash steam outlet, a pressure gauge, a steam-water separation tank, an orifice flowmeter, a U-shaped pipe, a stainless steel dirt baffle, an electromagnetic liquid level control valve, a heat exchange coil, a water-water heat exchange tank, a soft water inlet, a soft water outlet and a safety valve. The steam-water separation tank is above the water-water heat exchange tank, and the steam-water separation tank and the water-water heat exchange tank are connected through an electromagnetic liquid level control valve. The utility model can recycle 90% of the heat energy of continuous sewage discharge; save fuel, cooling water and make-up water, and accelerate the return on investment; reduce environmental thermal pollution, and collect and treat sewage such as scale in a centralized manner; and can fully withstand high load and uninterrupted continuous operation.

Description

Industrial Boiler continuous blowdown energy saver
Technical field
The utility model relates to a kind of a large amount of flash steams that are used for Industrial Boiler continuous blowdown and dewatering capacity-enlarging generation and reclaims, and the recycling equipment of platoon hydro-thermal energy, particularly a kind of Industrial Boiler continuous blowdown energy saver.
Background technology
At present, though the water-supply source of industrial boilers in China is through sodium ion exchange treatment technology (being commonly referred to as " deionized water "), but in boiler running process, because the fierceness of high steam and furnace wall or duct wall bump, to there be a large amount of metal ions (as: iron ion) to enter water supply system, and cause stove water salt content higher with steam.In order to ensure the safe operation of boiler, must strengthen blowdown flow rate, blowdown rate reaches 10~37% more than sometimes.Platoon waste-heat recovery device has originally just been installed a blowdown system, after the dilatation of platoon water process flash vessel, has produced a large amount of flash steams, to atmosphere, has both polluted environment by exhaust-valve row, has caused the heat loss again.Meanwhile, a large amount of platoon water more than 100 ℃ are drained by sewage well, have also caused the very big energy waste and the thermal pollution of environment.
Summary of the invention
The technical problems to be solved in the utility model is: a kind of Industrial Boiler continuous blowdown energy saver is provided, separates and " water-water " heat exchange,, rationally utilize waste heat to improve the feed temperature in the water softening tank by " vapour-water ", and energy-saving and cost-reducing.
In order to solve the problems of the technologies described above, the utility model comprises flash steam outlet, Pressure gauge, vapour-water separation tank, orifice flowmeter, U-shaped pipe, stainless steel pollutant baffle plate, electromagnetism fluid level control valve, heat exchanger coil, water-water heat exchange jar, soft water import, soft water outlet and safety valve, described vapour-water separation tank is above water-water heat exchange jar, and vapour-water separation tank and water-water heat exchange jar is communicated with by the electromagnetism fluid level control valve.
Described vapour-water separation tank top is equipped with flash steam outlet, Pressure gauge and safety valve, and vapour-water separation tank sidewall is welded with the U-shaped pipe that communicates with vapour-water separation tank, and the U-shaped pipe is welded with the stainless steel pollutant baffle plate in the exit of vapour-water separation tank inwall.
1~6 orifice flowmeter is installed on the described U-shaped pipe.
Described water-water heat exchange jar inner chamber is equipped with heat exchanger coil, and the two ends of heat exchanger coil communicate with soft water import and soft water outlet respectively; Soft water import and soft water outlet are welded on respectively on the sidewall of water-water heat exchange jar, and the soft water import is below soft water outlet; Another electromagnetism fluid level control valve that is used for blowdown is installed in the bottom of water-water heat exchange jar.
The beneficial effects of the utility model: 1, the heat energy of recyclable continuous blowdown water 90%; 2, fuel saving, cooling water and make-up water are accelerated investment repayment; 3, reduce environmental thermal pollution, blowdown thing centralized collection such as incrustation scale are handled; 4, can bear high load capacity, uninterrupted operation continuously fully.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Among the figure: 1, flash steam outlet, 2, Pressure gauge, 3, vapour-water separation tank, 4, liquid level calibration gauge, 5, orifice flowmeter, 6, the U-shaped pipe, 7, stainless steel pollutant baffle plate, 8, electromagnetism fluid level control valve, 9, heat exchanger coil, 10, water-water heat exchange jar, 11, electromagnetism fluid level control valve, 12, soft water import, 13, soft water outlet, 14, safety valve.
The specific embodiment
A kind of specific embodiment as shown in Figure 1, it comprises flash steam outlet 1, Pressure gauge 2, vapour-water separation tank 3, liquid level calibration gauge 4, orifice flowmeter 5, U-shaped pipe 6, stainless steel pollutant baffle plate 7, electromagnetism fluid level control valve 8, heat exchanger coil 9, water-water heat exchange jar 10, soft water import 12, soft water outlet 13 and safety valve 14, described vapour-water separation tank 3 is above water-water heat exchange jar 10, and vapour-water separation tank 3 and water-water heat exchange jar 10 is communicated with by electromagnetism fluid level control valve 8.Vapour-water separation tank 3 tops are equipped with flash steam outlet 1, Pressure gauge 2 and safety valve 14, and vapour-water separation tank 3 sidewalls are welded with the U-shaped pipe 6 that communicates with vapour-water separation tank 3, and U-shaped pipe 6 is welded with stainless steel pollutant baffle plate 7 in the exit of vapour-water separation tank 3 inwalls.1~6 orifice flowmeter 5 is installed on the U-shaped pipe 6.Water-water heat exchange jar 10 inner chambers are equipped with heat exchanger coil 9, and the two ends of heat exchanger coil 9 communicate with soft water import 12 and soft water outlet 13 respectively; Soft water import 12 and soft water outlet 13 are welded on respectively on the sidewall of water-water heat exchange jar 10, and soft water import 12 is below soft water outlet 13; Bottom at water-water heat exchange jar 10 is equipped with the electromagnetism fluid level control valve 11 that is used for blowdown.
Workflow:
As shown in Figure 1, the blowdown steam that comes out from the continuous blowdown system of boiler valve passes through orifice flowmeter 5 air inlets, enters the filter chamber of flowmeter.At this, the solid suspension that carries in the steam is stopped and is precipitated that the flow velocity of blowdown steam can be regulated by the gear on the orifice flowmeter 5, and has scale to show.The draining flushing valve is equipped with in the below of stainless steel filter chamber, the valve of can regularly outwarding winding, and accumulation precipitation dirt sweeps away from discharge outlet immediately.The flow-control of boiler continuous drainage (sewer) can make the reasonable blowdown of boiler, improves energy-saving effect.
The blowdown steam of access arrangement main body---vapour-water separation tank 3 is subjected to stopping of stainless steel pollutant baffle plate 7, and solid suspension dirt is wherein hindered again and precipitates, and enters vapour-water separation tank 3 bottoms by the continuous-flow of deadweight, with cleaning systems inside.
Hot water in the jar after " vapour-water " separates reaches when setting liquid level, and electromagnetism fluid level control valve 8 is opened automatically, and the hot water in vapour-water separation tank 3 enters the water-water heat exchange jar 10 of below.Demineralized water enters from soft water import 12, after heat exchanger coil 9 heat exchanges, flows out from soft water outlet 13, delivers to the hot well of feed water system of boiler heater, reaches the effect of waste heat recovery.In case the steam pressure overload, vapour-water separation tank 3 tops have been installed safety valve 14 and have just been opened automatically.
When the sewage in water-water heat exchange jar 10 reached the setting liquid level, electromagnetism fluid level control valve 11 was opened, and sewage is discharged.

Claims (4)

1、一种工业锅炉连续排污节能装置,包括闪蒸汽出口(1)、压力表(2)、汽-水分离罐(3)、孔板流量计(5)、U形管(6)、不锈钢挡污板(7)、电磁液位控制阀(8)、热交换盘管(9)、水-水换热罐(10)、软水进口(12)、软水出口(13)和安全阀(14),其特征是:所述的汽-水分离罐(3)在水-水换热罐(10)的上方,汽-水分离罐(3)和水-水换热罐(10)通过电磁液位控制阀(8)连通。1. An energy-saving device for continuous blowdown of industrial boilers, including flash steam outlet (1), pressure gauge (2), steam-water separation tank (3), orifice flowmeter (5), U-shaped pipe (6), stainless steel Dirt baffle (7), electromagnetic liquid level control valve (8), heat exchange coil (9), water-water heat exchange tank (10), soft water inlet (12), soft water outlet (13) and safety valve (14 ), it is characterized in that: the steam-water separation tank (3) is above the water-water heat exchange tank (10), and the steam-water separation tank (3) and the water-water heat exchange tank (10) are electromagnetically The liquid level control valve (8) is connected. 2、根据权利要求1所述的工业锅炉连续排污节能装置,其特征是:所述的汽-水分离罐(3)顶部安装有闪蒸汽出口(1)、压力表(2)和安全阀(14),汽-水分离罐(3)侧壁焊接有与汽-水分离罐(3)相通的U形管(6),U形管(6)在汽-水分离罐(3)内壁的出口处焊接有不锈钢挡污板(7)。2. The energy-saving device for continuous blowdown of industrial boilers according to claim 1, characterized in that: a flash steam outlet (1), a pressure gauge (2) and a safety valve ( 14), the side wall of the steam-water separation tank (3) is welded with a U-shaped pipe (6) communicating with the steam-water separation tank (3), and the U-shaped pipe (6) is on the inner wall of the steam-water separation tank (3). The outlet is welded with a stainless steel dirt baffle (7). 3、根据权利要求1或2所述的工业锅炉连续排污节能装置,其特征是:所述的U形管(6)上安装有1~6个孔板流量计(5)。3. The energy-saving device for continuous blowdown of industrial boilers according to claim 1 or 2, characterized in that 1-6 orifice flowmeters (5) are installed on the U-shaped pipe (6). 4、根据权利要求1所述的工业锅炉连续排污节能装置,其特征是:所述的水-水换热罐(10)内腔安装有热交换盘管(9),热交换盘管(9)的两端分别与软水进口(12)和软水出口(13)相通;软水进口(12)和软水出口(13)分别焊接在水-水换热罐(10)的侧壁上,软水进口(12)在软水出口(13)的下方;在水-水换热罐(10)的底部安装有用于排污的另一个电磁液位控制阀(11)。4. The energy-saving device for continuous blowdown of industrial boilers according to claim 1, characterized in that: the inner cavity of the water-water heat exchange tank (10) is equipped with a heat exchange coil (9), and the heat exchange coil (9) ) are communicated with soft water inlet (12) and soft water outlet (13) respectively; 12) Below the soft water outlet (13); another electromagnetic liquid level control valve (11) for blowdown is installed at the bottom of the water-water heat exchange tank (10).
CN2009201595076U 2009-06-05 2009-06-05 Industrial Boiler Continuous Blowdown Energy Saving Device Expired - Fee Related CN201429062Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009201595076U CN201429062Y (en) 2009-06-05 2009-06-05 Industrial Boiler Continuous Blowdown Energy Saving Device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009201595076U CN201429062Y (en) 2009-06-05 2009-06-05 Industrial Boiler Continuous Blowdown Energy Saving Device

Publications (1)

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CN201429062Y true CN201429062Y (en) 2010-03-24

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102849812A (en) * 2011-06-30 2013-01-02 中国二十冶集团有限公司 Flash tank acidification device and its use method
CN103307591A (en) * 2013-05-24 2013-09-18 北京石油化工工程有限公司 A Boiler Sewage System
CN109084292A (en) * 2018-07-23 2018-12-25 中国船舶重工集团公司第七〇九研究所 A kind of water separator
CN109441579A (en) * 2018-10-17 2019-03-08 郑州赛为机电设备有限公司 Heat recovery apparatus and energy conserving system are abandoned in a kind of power station
CN111323451A (en) * 2020-04-01 2020-06-23 杭州瓦兴智能科技有限公司 Industrial sewage detection well

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102849812A (en) * 2011-06-30 2013-01-02 中国二十冶集团有限公司 Flash tank acidification device and its use method
CN102849812B (en) * 2011-06-30 2013-10-30 中国二十冶集团有限公司 Flash tank acidification device and its use method
CN103307591A (en) * 2013-05-24 2013-09-18 北京石油化工工程有限公司 A Boiler Sewage System
CN103307591B (en) * 2013-05-24 2014-11-26 北京石油化工工程有限公司 A Boiler Sewage System
CN109084292A (en) * 2018-07-23 2018-12-25 中国船舶重工集团公司第七〇九研究所 A kind of water separator
CN109441579A (en) * 2018-10-17 2019-03-08 郑州赛为机电设备有限公司 Heat recovery apparatus and energy conserving system are abandoned in a kind of power station
CN109441579B (en) * 2018-10-17 2024-01-09 郑州赛为机电设备有限公司 Power station abandons heat recovery unit and economizer system
CN111323451A (en) * 2020-04-01 2020-06-23 杭州瓦兴智能科技有限公司 Industrial sewage detection well
CN111323451B (en) * 2020-04-01 2020-09-25 杭州瓦兴智能科技有限公司 Industrial sewage detection well

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100324

Termination date: 20120605