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CN201411337Y - A column return winch for mining - Google Patents

A column return winch for mining Download PDF

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Publication number
CN201411337Y
CN201411337Y CN200920046258XU CN200920046258U CN201411337Y CN 201411337 Y CN201411337 Y CN 201411337Y CN 200920046258X U CN200920046258X U CN 200920046258XU CN 200920046258 U CN200920046258 U CN 200920046258U CN 201411337 Y CN201411337 Y CN 201411337Y
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CN
China
Prior art keywords
gear
reducer
brake
transmission
cylindrical
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Expired - Fee Related
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CN200920046258XU
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Chinese (zh)
Inventor
李炳文
王建武
赵继云
王启广
陈世其
陈为民
孙生
王哓华
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China University of Mining and Technology Beijing CUMTB
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China University of Mining and Technology Beijing CUMTB
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Abstract

一种矿用回柱绞车,包括设在底座上的电动机、带制动轮的联轴器、制动器、减速器和卷筒装置,其中:电动机通过带制动轮的联轴器与减速器相连接,减速器的输出端连卷筒装置,所述的减速器的闭式箱体内为一对锥齿轮和三对圆柱齿轮相啮合的四级齿轮传动,其中:第一级传动为由轴齿轮、锥齿轮构成的锥齿轮传动;后三级传动为由两个双联圆柱齿轮、一个圆柱齿轮、一个内花键大圆柱齿轮及若干轴承、键构成的圆柱齿轮传动;在减速器的开式箱体内设有由一个内花键小圆柱齿轮和一个过桥齿轮及轴承构成的一级圆柱齿轮副传动。尤其适用于煤矿井下特别狭窄的采煤工作面的回柱放顶、中大型综采设备的搬迁等工作其结构紧凑,操作简便,安全可靠。

Figure 200920046258

A column return winch for mining, including a motor on the base, a coupling with a brake wheel, a brake, a reducer and a reel device, wherein: the motor is connected to the reducer through a coupling with a brake wheel Connection, the output end of the reducer is connected to the reel device. The closed box of the reducer is a four-stage gear transmission with a pair of bevel gears and three pairs of cylindrical gears meshing, wherein: the first stage transmission is driven by shaft gears Bevel gear transmission composed of bevel gears and bevel gears; the last three-stage transmission is a cylindrical gear transmission composed of two double-connected cylindrical gears, a cylindrical gear, a large internal spline cylindrical gear, and several bearings and keys; in the open type of reducer The box is equipped with a first-stage cylindrical gear pair transmission consisting of a small internal spline cylindrical gear, a bridge gear and bearings. It is especially suitable for back-column caving and relocation of medium and large fully mechanized mining equipment in particularly narrow coal mining faces in underground coal mines. It has a compact structure, easy operation, and is safe and reliable.

Figure 200920046258

Description

一种矿用回柱绞车 A column return winch for mining

技术领域 technical field

本实用新型涉及一种矿用回柱绞车,尤其适用于井下特别狭窄空间条件下采煤工作面的回柱放顶及中大型综采设备的搬迁,也适用于煤矿井下的刮板运输机机头、调整液压支架等临时性牵引工作。The utility model relates to a column return winch for mining, which is especially suitable for the top column caving of the coal mining face and the relocation of medium and large fully mechanized mining equipment under the special narrow space conditions in the underground, and is also suitable for the head of the scraper conveyor in the coal mine , Adjustment of hydraulic support and other temporary traction work.

背景技术 Background technique

公知的矿用绞车有回柱绞车、慢速绞车、调度绞车、运输绞车,这些绞车虽然都能完成特定的工作要求,但每一种绞车都存在着不同程度问题;比如:寿命短,牵引力较小,宽型结构等缺点。专利号为89218687.9,公开了一种“双速多用绞车”,专利号为200610038522.6和200620069642.8,也公开了“一种矿用回柱调度绞车”,该两种绞车克服了上述绞车存在的问题,而且可一机多用,在现场实际使用过程中取得了良好的效果,给煤矿井下带来了好处,多年来一直是煤矿井下使用,但是,由于我国煤矿煤层赋存条件的复杂性,随着我国中小型煤矿机械化发展,上述两种绞车存在着体积大,结构复杂,难以适应中小煤矿工作空间小的使用问题。Known mining winches include column return winches, slow speed winches, dispatching winches, and transport winches. Although these winches can complete specific work requirements, each winch has problems of varying degrees; for example: short life, low traction Small, wide structure and other disadvantages. The patent number is 89218687.9, which discloses a "two-speed multi-purpose winch", and the patent numbers are 200610038522.6 and 200620069642.8, which also discloses "a mining winch for back column scheduling". These two winches overcome the problems of the above-mentioned winches, and It can be used for multiple purposes, and has achieved good results in the actual use of the site, bringing benefits to coal mines. It has been used in coal mines for many years. However, due to the complexity of coal seam occurrence conditions in China's coal mines, with the With the development of mechanization in small coal mines, the above two winches are large in size and complex in structure, and are difficult to adapt to the small working space of small and medium coal mines.

发明内容 Contents of the invention

技术问题:本实用新型的目的是提供一种结构简单,体积小,操作简单的傻瓜型矿用回柱绞车。Technical problem: The purpose of this utility model is to provide a simple structure, small volume, and simple operation of a fool-type mining winch.

技术方案:本实用新型的矿用回柱绞车,包括设在底座上的电动机、带制动轮的联轴器、制动器、减速器和卷筒装置,其中:电动机通过带制动轮的联轴器与减速器相连接,制动器设于联轴器制动轮外缘,减速器的输出端连接卷筒装置,所述的减速器闭式箱体内为一对锥齿轮和三对圆柱齿轮相啮合的四级齿轮传动,其中:第一级传动为由轴齿轮、锥齿轮构成的锥齿轮传动;后三级传动为由两个双联圆柱齿轮、一个圆柱齿轮、一个内花键大圆柱齿轮及若干轴承、键构成的圆柱齿轮传动;在减速器开式箱体内设有由一个内花键小圆柱齿轮和一个过桥齿轮及轴承构成的一级圆柱齿轮副传动。Technical solution: The mining column return winch of the utility model includes a motor on the base, a coupling with a brake wheel, a brake, a reducer and a reel device, wherein: the motor passes through the coupling with a brake wheel The reducer is connected with the reducer, the brake is set on the outer edge of the coupling brake wheel, the output end of the reducer is connected to the reel device, and the closed box of the reducer is a pair of bevel gears and three pairs of cylindrical gears meshing The four-stage gear transmission, wherein: the first-stage transmission is a bevel gear transmission composed of shaft gears and bevel gears; A cylindrical gear transmission composed of several bearings and keys; a first-stage cylindrical gear pair transmission composed of a small internal spline cylindrical gear, a bridge gear and bearings is arranged in the open box of the reducer.

所述的制动器为电液控制制动器或手动制动闸。The brake is an electro-hydraulic control brake or a manual brake.

有益效果:由于本矿用回柱绞车的减速器为单速减速器,特别适合于煤矿井下特别狭小的作业空间条件下采煤工作面的回柱放顶及中大型综采设备的搬迁。与现有技术相比,结构紧凑,制造工艺简单,成本低,操作灵活方便、制动效果好,安全可靠,具有广泛的实用性。Beneficial effects: Since the reducer of the column return winch used in this mine is a single-speed reducer, it is especially suitable for the column return of the coal mining face and the relocation of medium and large fully mechanized mining equipment under the condition of a particularly narrow working space in a coal mine. Compared with the prior art, the utility model has the advantages of compact structure, simple manufacturing process, low cost, flexible and convenient operation, good braking effect, safety and reliability, and wide practicability.

附图说明 Description of drawings

图1是本实用新型的结构主视图;Fig. 1 is a structural front view of the utility model;

图2是本实用新型的结构俯视图;Fig. 2 is a structural top view of the utility model;

图3是本实用新型的减速器结构剖面图。Fig. 3 is a structural sectional view of the reducer of the present invention.

图中:电动机1,带制动轮联轴器2,电液控制制动器3,减速器4,卷筒装置5,底座6,轴齿轮7,双联齿轮8,小圆柱齿轮9,平键轴10,平键11,花键轴12,双联齿轮13,大圆柱齿轮14,过桥轮轴15,过桥齿轮16,圆柱齿轮17,密封透盖18,平键19,锥齿轮20。In the figure: motor 1, coupling with brake wheel 2, electro-hydraulic control brake 3, reducer 4, reel device 5, base 6, shaft gear 7, double gear 8, small cylindrical gear 9, flat key shaft 10, flat key 11, spline shaft 12, duplex gear 13, large cylindrical gear 14, bridge axle 15, bridge gear 16, cylindrical gear 17, sealing transparent cover 18, flat key 19, bevel gear 20.

具体实施方式 Detailed ways

下面结合附图对本实用新型的一个实施例作进一步的描述:An embodiment of the present utility model is further described below in conjunction with accompanying drawing:

如图所示的矿用回柱绞车主要由电动机1、带制动轮联轴器2、电液控制制动器3、减速器4、卷筒装置5和底座6等组成。底座6由型钢焊制而成,在长度方向上,前、后侧各为一条长槽钢,长槽钢的两端各有联接板将两槽钢相连起来,构成一个框形结构;在两条长槽钢上面焊有钢板,在钢板上开有若干通孔,电动机1、电液控制制动器3、减速器4及卷筒装置5用螺栓组与底座6固接在一起;电动机1将动力传递给减速器4,再传递给卷筒装置5,通过减速器4的开式箱体里的过桥齿轮16把动力传递到卷筒装置5的大齿轮圈上,从而带动卷筒转动;在安装电动机1和电液控制制动器3一侧的两槽钢中间焊接有四条短槽钢,其中有两条短槽刚之间的距离较大,槽钢上焊有钢板,并设有若干通孔,是用来安装电动机1的;另两条短槽钢之间距离较小,槽钢上焊有钢板,也开有若干通孔,是用来安装电液控制制动器3的;在长、短槽钢的槽内都设有筋板,起加强支承作用。在减速器4内,由电动机1将动力通过带制动轮联轴器2传递到轴齿轮7,通过锥齿轮传动传递到锥齿轮20,锥齿轮20通过平键19将动力传到平键轴10,平键轴10再通过平键11将动力传递给小圆柱齿轮9,小圆柱齿轮9将动力传递给双联齿轮13的大端齿轮,通过双联齿轮13的小端齿轮将动力传递给前双联齿轮8的大端齿轮,通过双联齿轮8的小端齿轮将动力传递到大圆柱齿轮14,大圆柱齿轮14通过花键将动力传给花键轴12,花键轴12通过花键将动力传给圆柱齿轮17,圆柱齿轮17与过桥齿轮16啮合并将动力传递给卷筒装置5的大齿轮圈,大齿轮圈与卷筒用螺栓固结在一起,大齿轮圈带动卷筒装置转动;密封透盖18的内、外圈均设有密封圈,并将减速器的箱体分为闭式箱体和开式箱体两个部分,闭式箱体内用稀油溅飞润滑,开式箱体内用脂油润滑。该电液控制制动器3与电动机1形成闭合控制电路,电动机起动,电液控制制动器3随之开闸,电动机1停止,电液控制制动器随之抱闸。As shown in the figure, the mining column return winch is mainly composed of a motor 1, a coupling with a brake wheel 2, an electro-hydraulic control brake 3, a reducer 4, a reel device 5 and a base 6. The base 6 is welded by section steel. In the length direction, the front and rear sides are each a long channel steel, and the two ends of the long channel steel are respectively provided with connecting plates to connect the two channel steels to form a frame structure; A steel plate is welded on the long channel steel, and several through holes are opened on the steel plate. The motor 1, the electro-hydraulic control brake 3, the reducer 4 and the reel device 5 are fixed together with the base 6 by bolt groups; Transmission to the reducer 4, and then to the reel device 5, through the bridge gear 16 in the open box of the reducer 4, the power is transmitted to the large gear ring of the reel device 5, thereby driving the reel to rotate; There are four short channel steels welded between the two channel steels on the side where the motor 1 and the electro-hydraulic control brake 3 are installed, and the distance between the two short channel steels is relatively large. The channel steels are welded with steel plates and have several through holes , is used to install the motor 1; the distance between the other two short channel steels is small, steel plates are welded on the channel steels, and there are also a number of through holes, which are used to install the electro-hydraulic control brake 3; There are ribs in the channel of the channel steel to strengthen the support. In the reducer 4, the power is transmitted from the motor 1 to the shaft gear 7 through the coupling 2 with the brake wheel, and then to the bevel gear 20 through the bevel gear transmission, and the bevel gear 20 transmits the power to the flat key shaft through the flat key 19 10. The flat key shaft 10 transmits the power to the small cylindrical gear 9 through the flat key 11, and the small cylindrical gear 9 transmits the power to the big end gear of the double gear 13, and the power is transmitted to the small end gear of the double gear 13. The large end gear of the front dual gear 8 transmits power to the large cylindrical gear 14 through the small end gear of the dual gear 8, and the large cylindrical gear 14 transmits the power to the spline shaft 12 through the spline, and the spline shaft 12 passes through the spline The key transmits the power to the cylindrical gear 17, and the cylindrical gear 17 meshes with the bridge gear 16 and transmits the power to the large gear ring of the reel device 5. The large gear ring and the reel are bolted together, and the large gear ring drives the reel. The barrel device rotates; the inner and outer rings of the sealed transparent cover 18 are provided with sealing rings, and the reducer box is divided into two parts: a closed box and an open box, and the closed box is splashed with thin oil Lubrication, the open box is lubricated with grease. The electro-hydraulic control brake 3 and the motor 1 form a closed control circuit, when the motor starts, the electro-hydraulic control brake 3 opens accordingly, the motor 1 stops, and the electro-hydraulic control brake locks the brakes accordingly.

Claims (2)

1、一种矿用回柱绞车,包括设在底座(6)上的电动机(1)、带制动轮的联轴器(2)、制动器、减速器(4)和卷筒装置(5),其中:电动机(1)通过带制动轮的联轴器(2)和制动器与减速器(4)相连接,制动器设于联轴器制动轮外缘,减速器(4)的输出端连接卷筒装置(5),其特征在于:所述的减速器(4)闭式箱体内为一对锥齿轮和三对圆柱齿轮相啮合的四级齿轮传动,其中:第一级传动为由轴齿轮(7)、锥齿轮(20)构成的锥齿轮传动;后三级传动为由两个双联圆柱齿轮、一个圆柱齿轮、一个内花键大圆柱齿轮及若干轴承、键构成的圆柱齿轮传动;在减速器(4)闭式箱体内内设有由一个内花键小圆柱齿轮和一个过桥齿轮及轴承构成的一级圆柱齿轮副传动。1. A column return winch for mining, including a motor (1) mounted on a base (6), a coupling (2) with a brake wheel, a brake, a reducer (4) and a reel device (5) , wherein: the motor (1) is connected to the reducer (4) through a coupling (2) with a brake wheel and a brake, the brake is set on the outer edge of the brake wheel of the coupling, and the output end of the reducer (4) The connecting reel device (5) is characterized in that: the closed box of the reducer (4) is a four-stage gear transmission with a pair of bevel gears and three pairs of cylindrical gears meshing, wherein: the first stage transmission is by Bevel gear transmission composed of shaft gear (7) and bevel gear (20); the last three-stage transmission is a cylindrical gear composed of two double-connected cylindrical gears, a cylindrical gear, a large internal spline cylindrical gear, and several bearings and keys Transmission: In the closed box body of the reducer (4), there is a first-stage cylindrical gear pair transmission composed of a small cylindrical gear with internal splines, a bridge gear and bearings. 2.根据权利要求1所述的矿用回柱绞车,其特征在于:所述的制动器为电液控制制动器(3)或手动制动闸。2. The mine column return winch according to claim 1, characterized in that: said brake is an electro-hydraulic control brake (3) or a manual brake.
CN200920046258XU 2009-06-02 2009-06-02 A column return winch for mining Expired - Fee Related CN201411337Y (en)

Priority Applications (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103232003A (en) * 2013-05-10 2013-08-07 安徽理工大学 Automatic clutch device on countershaft of dispatching winch
CN106041518A (en) * 2016-05-27 2016-10-26 张建 Assembling process for multipurpose double-speed winch drum device
CN110243620A (en) * 2019-07-09 2019-09-17 中国矿业大学 Endless rope winch rope traction drive test system and method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103232003A (en) * 2013-05-10 2013-08-07 安徽理工大学 Automatic clutch device on countershaft of dispatching winch
CN103232003B (en) * 2013-05-10 2015-08-12 安徽理工大学 Automatic clutch device on a kind of shunting winch countershaft
CN106041518A (en) * 2016-05-27 2016-10-26 张建 Assembling process for multipurpose double-speed winch drum device
CN110243620A (en) * 2019-07-09 2019-09-17 中国矿业大学 Endless rope winch rope traction drive test system and method
CN110243620B (en) * 2019-07-09 2020-07-03 中国矿业大学 Test system and method for traction drive of endless rope winch rope

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Granted publication date: 20100224

Termination date: 20110602