CN201411337Y - A column return winch for mining - Google Patents
A column return winch for mining Download PDFInfo
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- CN201411337Y CN201411337Y CN200920046258XU CN200920046258U CN201411337Y CN 201411337 Y CN201411337 Y CN 201411337Y CN 200920046258X U CN200920046258X U CN 200920046258XU CN 200920046258 U CN200920046258 U CN 200920046258U CN 201411337 Y CN201411337 Y CN 201411337Y
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Abstract
一种矿用回柱绞车,包括设在底座上的电动机、带制动轮的联轴器、制动器、减速器和卷筒装置,其中:电动机通过带制动轮的联轴器与减速器相连接,减速器的输出端连卷筒装置,所述的减速器的闭式箱体内为一对锥齿轮和三对圆柱齿轮相啮合的四级齿轮传动,其中:第一级传动为由轴齿轮、锥齿轮构成的锥齿轮传动;后三级传动为由两个双联圆柱齿轮、一个圆柱齿轮、一个内花键大圆柱齿轮及若干轴承、键构成的圆柱齿轮传动;在减速器的开式箱体内设有由一个内花键小圆柱齿轮和一个过桥齿轮及轴承构成的一级圆柱齿轮副传动。尤其适用于煤矿井下特别狭窄的采煤工作面的回柱放顶、中大型综采设备的搬迁等工作其结构紧凑,操作简便,安全可靠。
A column return winch for mining, including a motor on the base, a coupling with a brake wheel, a brake, a reducer and a reel device, wherein: the motor is connected to the reducer through a coupling with a brake wheel Connection, the output end of the reducer is connected to the reel device. The closed box of the reducer is a four-stage gear transmission with a pair of bevel gears and three pairs of cylindrical gears meshing, wherein: the first stage transmission is driven by shaft gears Bevel gear transmission composed of bevel gears and bevel gears; the last three-stage transmission is a cylindrical gear transmission composed of two double-connected cylindrical gears, a cylindrical gear, a large internal spline cylindrical gear, and several bearings and keys; in the open type of reducer The box is equipped with a first-stage cylindrical gear pair transmission consisting of a small internal spline cylindrical gear, a bridge gear and bearings. It is especially suitable for back-column caving and relocation of medium and large fully mechanized mining equipment in particularly narrow coal mining faces in underground coal mines. It has a compact structure, easy operation, and is safe and reliable.
Description
技术领域 technical field
本实用新型涉及一种矿用回柱绞车,尤其适用于井下特别狭窄空间条件下采煤工作面的回柱放顶及中大型综采设备的搬迁,也适用于煤矿井下的刮板运输机机头、调整液压支架等临时性牵引工作。The utility model relates to a column return winch for mining, which is especially suitable for the top column caving of the coal mining face and the relocation of medium and large fully mechanized mining equipment under the special narrow space conditions in the underground, and is also suitable for the head of the scraper conveyor in the coal mine , Adjustment of hydraulic support and other temporary traction work.
背景技术 Background technique
公知的矿用绞车有回柱绞车、慢速绞车、调度绞车、运输绞车,这些绞车虽然都能完成特定的工作要求,但每一种绞车都存在着不同程度问题;比如:寿命短,牵引力较小,宽型结构等缺点。专利号为89218687.9,公开了一种“双速多用绞车”,专利号为200610038522.6和200620069642.8,也公开了“一种矿用回柱调度绞车”,该两种绞车克服了上述绞车存在的问题,而且可一机多用,在现场实际使用过程中取得了良好的效果,给煤矿井下带来了好处,多年来一直是煤矿井下使用,但是,由于我国煤矿煤层赋存条件的复杂性,随着我国中小型煤矿机械化发展,上述两种绞车存在着体积大,结构复杂,难以适应中小煤矿工作空间小的使用问题。Known mining winches include column return winches, slow speed winches, dispatching winches, and transport winches. Although these winches can complete specific work requirements, each winch has problems of varying degrees; for example: short life, low traction Small, wide structure and other disadvantages. The patent number is 89218687.9, which discloses a "two-speed multi-purpose winch", and the patent numbers are 200610038522.6 and 200620069642.8, which also discloses "a mining winch for back column scheduling". These two winches overcome the problems of the above-mentioned winches, and It can be used for multiple purposes, and has achieved good results in the actual use of the site, bringing benefits to coal mines. It has been used in coal mines for many years. However, due to the complexity of coal seam occurrence conditions in China's coal mines, with the With the development of mechanization in small coal mines, the above two winches are large in size and complex in structure, and are difficult to adapt to the small working space of small and medium coal mines.
发明内容 Contents of the invention
技术问题:本实用新型的目的是提供一种结构简单,体积小,操作简单的傻瓜型矿用回柱绞车。Technical problem: The purpose of this utility model is to provide a simple structure, small volume, and simple operation of a fool-type mining winch.
技术方案:本实用新型的矿用回柱绞车,包括设在底座上的电动机、带制动轮的联轴器、制动器、减速器和卷筒装置,其中:电动机通过带制动轮的联轴器与减速器相连接,制动器设于联轴器制动轮外缘,减速器的输出端连接卷筒装置,所述的减速器闭式箱体内为一对锥齿轮和三对圆柱齿轮相啮合的四级齿轮传动,其中:第一级传动为由轴齿轮、锥齿轮构成的锥齿轮传动;后三级传动为由两个双联圆柱齿轮、一个圆柱齿轮、一个内花键大圆柱齿轮及若干轴承、键构成的圆柱齿轮传动;在减速器开式箱体内设有由一个内花键小圆柱齿轮和一个过桥齿轮及轴承构成的一级圆柱齿轮副传动。Technical solution: The mining column return winch of the utility model includes a motor on the base, a coupling with a brake wheel, a brake, a reducer and a reel device, wherein: the motor passes through the coupling with a brake wheel The reducer is connected with the reducer, the brake is set on the outer edge of the coupling brake wheel, the output end of the reducer is connected to the reel device, and the closed box of the reducer is a pair of bevel gears and three pairs of cylindrical gears meshing The four-stage gear transmission, wherein: the first-stage transmission is a bevel gear transmission composed of shaft gears and bevel gears; A cylindrical gear transmission composed of several bearings and keys; a first-stage cylindrical gear pair transmission composed of a small internal spline cylindrical gear, a bridge gear and bearings is arranged in the open box of the reducer.
所述的制动器为电液控制制动器或手动制动闸。The brake is an electro-hydraulic control brake or a manual brake.
有益效果:由于本矿用回柱绞车的减速器为单速减速器,特别适合于煤矿井下特别狭小的作业空间条件下采煤工作面的回柱放顶及中大型综采设备的搬迁。与现有技术相比,结构紧凑,制造工艺简单,成本低,操作灵活方便、制动效果好,安全可靠,具有广泛的实用性。Beneficial effects: Since the reducer of the column return winch used in this mine is a single-speed reducer, it is especially suitable for the column return of the coal mining face and the relocation of medium and large fully mechanized mining equipment under the condition of a particularly narrow working space in a coal mine. Compared with the prior art, the utility model has the advantages of compact structure, simple manufacturing process, low cost, flexible and convenient operation, good braking effect, safety and reliability, and wide practicability.
附图说明 Description of drawings
图1是本实用新型的结构主视图;Fig. 1 is a structural front view of the utility model;
图2是本实用新型的结构俯视图;Fig. 2 is a structural top view of the utility model;
图3是本实用新型的减速器结构剖面图。Fig. 3 is a structural sectional view of the reducer of the present invention.
图中:电动机1,带制动轮联轴器2,电液控制制动器3,减速器4,卷筒装置5,底座6,轴齿轮7,双联齿轮8,小圆柱齿轮9,平键轴10,平键11,花键轴12,双联齿轮13,大圆柱齿轮14,过桥轮轴15,过桥齿轮16,圆柱齿轮17,密封透盖18,平键19,锥齿轮20。In the figure: motor 1, coupling with brake wheel 2, electro-hydraulic control brake 3, reducer 4, reel device 5, base 6, shaft gear 7,
具体实施方式 Detailed ways
下面结合附图对本实用新型的一个实施例作进一步的描述:An embodiment of the present utility model is further described below in conjunction with accompanying drawing:
如图所示的矿用回柱绞车主要由电动机1、带制动轮联轴器2、电液控制制动器3、减速器4、卷筒装置5和底座6等组成。底座6由型钢焊制而成,在长度方向上,前、后侧各为一条长槽钢,长槽钢的两端各有联接板将两槽钢相连起来,构成一个框形结构;在两条长槽钢上面焊有钢板,在钢板上开有若干通孔,电动机1、电液控制制动器3、减速器4及卷筒装置5用螺栓组与底座6固接在一起;电动机1将动力传递给减速器4,再传递给卷筒装置5,通过减速器4的开式箱体里的过桥齿轮16把动力传递到卷筒装置5的大齿轮圈上,从而带动卷筒转动;在安装电动机1和电液控制制动器3一侧的两槽钢中间焊接有四条短槽钢,其中有两条短槽刚之间的距离较大,槽钢上焊有钢板,并设有若干通孔,是用来安装电动机1的;另两条短槽钢之间距离较小,槽钢上焊有钢板,也开有若干通孔,是用来安装电液控制制动器3的;在长、短槽钢的槽内都设有筋板,起加强支承作用。在减速器4内,由电动机1将动力通过带制动轮联轴器2传递到轴齿轮7,通过锥齿轮传动传递到锥齿轮20,锥齿轮20通过平键19将动力传到平键轴10,平键轴10再通过平键11将动力传递给小圆柱齿轮9,小圆柱齿轮9将动力传递给双联齿轮13的大端齿轮,通过双联齿轮13的小端齿轮将动力传递给前双联齿轮8的大端齿轮,通过双联齿轮8的小端齿轮将动力传递到大圆柱齿轮14,大圆柱齿轮14通过花键将动力传给花键轴12,花键轴12通过花键将动力传给圆柱齿轮17,圆柱齿轮17与过桥齿轮16啮合并将动力传递给卷筒装置5的大齿轮圈,大齿轮圈与卷筒用螺栓固结在一起,大齿轮圈带动卷筒装置转动;密封透盖18的内、外圈均设有密封圈,并将减速器的箱体分为闭式箱体和开式箱体两个部分,闭式箱体内用稀油溅飞润滑,开式箱体内用脂油润滑。该电液控制制动器3与电动机1形成闭合控制电路,电动机起动,电液控制制动器3随之开闸,电动机1停止,电液控制制动器随之抱闸。As shown in the figure, the mining column return winch is mainly composed of a motor 1, a coupling with a brake wheel 2, an electro-hydraulic control brake 3, a reducer 4, a reel device 5 and a base 6. The base 6 is welded by section steel. In the length direction, the front and rear sides are each a long channel steel, and the two ends of the long channel steel are respectively provided with connecting plates to connect the two channel steels to form a frame structure; A steel plate is welded on the long channel steel, and several through holes are opened on the steel plate. The motor 1, the electro-hydraulic control brake 3, the reducer 4 and the reel device 5 are fixed together with the base 6 by bolt groups; Transmission to the reducer 4, and then to the reel device 5, through the
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920046258XU CN201411337Y (en) | 2009-06-02 | 2009-06-02 | A column return winch for mining |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920046258XU CN201411337Y (en) | 2009-06-02 | 2009-06-02 | A column return winch for mining |
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| CN201411337Y true CN201411337Y (en) | 2010-02-24 |
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| CN200920046258XU Expired - Fee Related CN201411337Y (en) | 2009-06-02 | 2009-06-02 | A column return winch for mining |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103232003A (en) * | 2013-05-10 | 2013-08-07 | 安徽理工大学 | Automatic clutch device on countershaft of dispatching winch |
| CN106041518A (en) * | 2016-05-27 | 2016-10-26 | 张建 | Assembling process for multipurpose double-speed winch drum device |
| CN110243620A (en) * | 2019-07-09 | 2019-09-17 | 中国矿业大学 | Endless rope winch rope traction drive test system and method |
-
2009
- 2009-06-02 CN CN200920046258XU patent/CN201411337Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103232003A (en) * | 2013-05-10 | 2013-08-07 | 安徽理工大学 | Automatic clutch device on countershaft of dispatching winch |
| CN103232003B (en) * | 2013-05-10 | 2015-08-12 | 安徽理工大学 | Automatic clutch device on a kind of shunting winch countershaft |
| CN106041518A (en) * | 2016-05-27 | 2016-10-26 | 张建 | Assembling process for multipurpose double-speed winch drum device |
| CN110243620A (en) * | 2019-07-09 | 2019-09-17 | 中国矿业大学 | Endless rope winch rope traction drive test system and method |
| CN110243620B (en) * | 2019-07-09 | 2020-07-03 | 中国矿业大学 | Test system and method for traction drive of endless rope winch rope |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100224 Termination date: 20110602 |