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CN201400815Y - a tearing machine - Google Patents

a tearing machine Download PDF

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Publication number
CN201400815Y
CN201400815Y CN2009200710700U CN200920071070U CN201400815Y CN 201400815 Y CN201400815 Y CN 201400815Y CN 2009200710700 U CN2009200710700 U CN 2009200710700U CN 200920071070 U CN200920071070 U CN 200920071070U CN 201400815 Y CN201400815 Y CN 201400815Y
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China
Prior art keywords
finished product
coiling
utility
forming device
model
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2009200710700U
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Chinese (zh)
Inventor
蒋新根
宋国辉
赵良
范辉
韩强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Angdian Electromechanical Science And Technology Development Co Ltd
Shanghai Angdian Industry Co Ltd
Shanghai Dianji University
Original Assignee
Shanghai Angdian Electromechanical Science And Technology Development Co Ltd
Shanghai Angdian Industry Co Ltd
Shanghai Dianji University
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Application filed by Shanghai Angdian Electromechanical Science And Technology Development Co Ltd, Shanghai Angdian Industry Co Ltd, Shanghai Dianji University filed Critical Shanghai Angdian Electromechanical Science And Technology Development Co Ltd
Priority to CN2009200710700U priority Critical patent/CN201400815Y/en
Application granted granted Critical
Publication of CN201400815Y publication Critical patent/CN201400815Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a cloth tearing machine which comprises a reeling forming device and an optoelectronic detector. A power roller and a motor of the reeling forming device are connected through a chain; and the optoelectronic detector is arranged on a frame above a finished product reeling wheel. The utility model with the advantages of scientific and reasonable structure, convenient use, low failure rate, low operation cost and the like greatly improves the running speed of the complete machine as well as the production efficiency, and reduces the manufacture cost.

Description

一种撕布机 a tearing machine

【技术领域】 【Technical field】

本实用新型涉及机械制造领域,具体的说,是一种撕布机。The utility model relates to the field of mechanical manufacturing, in particular to a cloth tearing machine.

【背景技术】 【Background technique】

现有机器张力控制部分结构,依靠重锤的重量拉动张力调节辊进而改变进料的拉力大小,由于原料滚筒采用的是汽缸动作式阻尼机构,当拉力增大时原料辊转速自动提高,从而提高了供料速度;反之拉力减小,原料滚筒速度减小,供料速度变慢;撕布生头方法采用切刀将布割开,经常会将原料的经线割断;成品卷取部分(摇动臂)结构复杂,卷取辊通过同步带传动,经常损坏,同步效果差;开幅辊采用鼓型结构,开幅效果差;人工观察成品卷取棍上成品的卷取直径大小,决定是否停车换卷;The tension control part structure of the existing machine relies on the weight of the weight to pull the tension adjustment roller to change the tension of the feed material. Since the raw material roller adopts a cylinder action damping mechanism, the speed of the raw material roller will automatically increase when the tension increases, thereby improving On the contrary, the pulling force decreases, the speed of the raw material drum decreases, and the feeding speed becomes slower; the cloth tearing method uses a cutter to cut the cloth, and often cuts the warp of the raw material; the finished product coiling part (rocking arm ) is complex in structure, the take-up roller is driven by a synchronous belt, which is often damaged, and the synchronization effect is poor; roll;

这些现有技术存在的不足或缺点为:The deficiencies or shortcoming that these prior art exist are:

(1)机器张力控制部分的结构繁琐,增加制造成本,经过改造,可以省去此装置;(1) The structure of the tension control part of the machine is cumbersome, which increases the manufacturing cost, and after transformation, this device can be omitted;

(2)用切刀割布容易将原料的经线割断,产生次品;(2) It is easy to cut off the warp thread of the raw material by cutting the cloth with a cutter, resulting in defective products;

(3)复杂的摇动臂不仅制造难度大,安装和维护都很麻烦,而且同步效果也不好,经常由于同步带及同步轮的损坏而影响生产,故障率很高;(3) The complex rocker arm is not only difficult to manufacture, but also troublesome to install and maintain, and the synchronization effect is not good. The production is often affected by the damage of the synchronous belt and synchronous wheel, and the failure rate is high;

(4)通过人工观测的方法决定何时换卷取成品,不仅劳动强度大,而且取出的成品卷筒直径各不相同,降低了产品的统一性,同时在机器成品过卷后,容易出故障。(4) It is not only labor-intensive to decide when to change the coil to take the finished product by manual observation, but also the diameter of the finished product rolls taken out is different, which reduces the uniformity of the product, and at the same time, it is easy to break down after the finished machine is rolled .

【实用新型内容】 【Content of utility model】

本实用新型的目的在于克服现有技术的不足,提供一种撕布机。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a cloth tearing machine.

本实用新型的目的是通过以下技术方案来实现的:The purpose of this utility model is achieved through the following technical solutions:

一种撕布机,包含卷取成型装置和光电检测器;其特征在于,所述的卷取成型装置中的动力辊是通过链条与卷取成型装置的电动机相连的;A cloth tearing machine, comprising a coiling forming device and a photoelectric detector; it is characterized in that, the power roller in the coiling forming device is connected to the motor of the coiling forming device through a chain;

所述的光电检测器,设置在成品卷取轮上面的机架上;The photoelectric detector is arranged on the frame above the finished product take-up wheel;

本实用新型的成品卷取轮是无动力的,只有当卷取论放到动力棍上工作时,才在其上卷取的成品与动力棍之间摩擦力的带动下,被动地旋转,卷取成品,撕布机已经无动力轴了(被一根不旋转的静止的轴代替,因为无需再为离合器、大同步轮等提供动力了),当机器运转时,卷取成型装置部分的电动机,通过链条带动动力棍转动;成品通过刚开机时的生头工序人工预卷一到两圈到成品卷取轮上后,直接放置到动力棍上,在卷取装置的自重作用下,靠卷取轮上成品与动力轴之间的摩擦力带动卷取轮旋转,完成成品的卷取;The finished product coiling wheel of the utility model has no power, and only when the coiler is placed on the power rod to work, it is driven by the friction force between the finished product coiled on it and the power rod, and it rotates passively. Take the finished product, the tearing machine has no power shaft (replaced by a non-rotating stationary shaft, because there is no need to provide power for the clutch, large synchronous wheel, etc.), when the machine is running, the motor of the coiling and forming device , through the chain to drive the power roll to rotate; the finished product is manually pre-rolled one or two times on the finished product take-up wheel through the first-running process at the beginning of the machine, and then directly placed on the power roll, under the action of the self-weight of the take-up device. The friction between the finished product on the take-up wheel and the power shaft drives the take-up wheel to rotate to complete the take-up of the finished product;

本实用新型的光电检测器一端发光,另一端接收光,与卷取成型装置没有机械上的联系;刚开始成品卷取轮上的成品较少,其半径小,光电检测装置的光路可以直接对射;当成品卷取轮上的成品随着生产的进行半径逐渐增大到一定程度时,阻挡了光电检测装置对射的光路,此时光电检测装置立即发出停车信号,指挥机器停车,并通过声光报警信号提醒当班人员取走成品。One end of the photoelectric detector of the utility model emits light, the other end receives light, and has no mechanical connection with the coiling and forming device; at the beginning, there are fewer finished products on the finished coiling wheel, and its radius is small, so the optical path of the photoelectric detection device can directly When the radius of the finished product on the finished take-up wheel gradually increases to a certain extent with the progress of production, it blocks the optical path of the photoelectric detection device, and at this time the photoelectric detection device immediately sends a stop signal to command the machine to stop and pass The sound and light alarm signal reminds the staff on duty to take away the finished product.

与现有技术相比,本实用新型的积极效果是:Compared with prior art, the positive effect of the utility model is:

(1)本实用新型的各部分功能的协调配合能力增强了,机器的最高运行速度从原来的12米/分增加到了20米/分;(1) The coordination and cooperation ability of each part function of the present utility model has been strengthened, and the maximum operating speed of the machine has increased to 20 meters/minute from original 12 meters/minute;

(2)采用本实用新型制造的撕布机不仅具有自动化程度高、结构科学合理、使用方便、故障率低、运行费用低等特点,同时大大提高了整机的运行速度,提高了生产效率,而且大大地降低了制造成本,给企业带来了可观的经济效益。(2) The cloth tearing machine manufactured by the utility model not only has the characteristics of high degree of automation, scientific and reasonable structure, convenient use, low failure rate, and low operating cost, but also greatly improves the operating speed of the whole machine and improves production efficiency. Moreover, the manufacturing cost is greatly reduced, and considerable economic benefits are brought to the enterprise.

【附图说明】 【Description of drawings】

图1本实用新型的卷取成型装置示意图;Fig. 1 schematic diagram of coiling forming device of the present utility model;

图2本实用新型中的光电检测器的示意图;The schematic diagram of the photodetector in Fig. 2 the utility model;

附图中的标号分别为:1、动力辊,2、成品卷取轮,3、成品卷取装置,4、光电检测装置。The labels in the accompanying drawings are respectively: 1. power roller, 2. finished product coiling wheel, 3. finished product coiling device, 4. photoelectric detection device.

【具体实施方式】 【Detailed ways】

下面结合附图进行做进一步的说明。Further description will be made below in conjunction with the accompanying drawings.

请参见附图1和2,一种撕布机,包含卷取成型装置3和光电检测器4;所述的卷取成型装置中的动力辊1是通过链条与卷取成型部分的电动机相连的;Please refer to accompanying drawings 1 and 2, a kind of cloth tearing machine, comprises coiling and forming device 3 and photoelectric detector 4; The power roller 1 in the described coiling and forming device is connected with the electric motor of coiling and forming part by chain ;

所述的光电检测器4,设置在成品卷取轮2上面的机架上;The photoelectric detector 4 is arranged on the frame above the finished product take-up wheel 2;

所述的气动张力制动器,设置在原料供应滚筒处,采用韩国的气动张力制动器用DP代替现有技术中的张力调节装置,省去重锤张力调节装置;通过减压阀适当调节进气的压力大小就可灵活地调节供料滚筒的阻尼力,从而使供料速度自动跟踪机器的速度,改进后精简了设备的构造、降低了设备的造价,提高了系统的运行性能;The pneumatic tension brake is arranged at the raw material supply drum, and the Korean pneumatic tension brake is used to replace the tension adjustment device in the prior art with DP, and the weight tension adjustment device is omitted; the pressure of the intake air is properly adjusted through the pressure reducing valve The damping force of the feeding roller can be flexibly adjusted according to the size, so that the feeding speed can automatically track the speed of the machine. After the improvement, the structure of the equipment is simplified, the cost of the equipment is reduced, and the operating performance of the system is improved;

本实用新型的成品卷取轮是无动力的,只有当卷取论放到动力棍上工作时,才在其上卷取的成品与动力棍之间摩擦力的带动下,被动地旋转,卷取成品,撕布机已经无动力轴了(被一根不旋转的静止的轴代替,因为无需再为离合器、大同步轮等提供动力了),当机器运转时,卷取成型装置部分的电动机,通过链条带动动力棍转动;成品通过刚开机时的生头工序人工预卷一到两圈到成品卷取轮上后,直接放置到动力棍上,在卷取装置的自重作用下,靠卷取轮上成品与动力轴之间的摩擦力带动卷取轮旋转,完成成品的卷取;The finished product coiling wheel of the utility model has no power, and only when the coiler is placed on the power rod to work, it is driven by the friction force between the finished product coiled on it and the power rod, and it rotates passively. Take the finished product, the tearing machine has no power shaft (replaced by a non-rotating stationary shaft, because there is no need to provide power for the clutch, large synchronous wheel, etc.), when the machine is running, the motor of the coiling and forming device , through the chain to drive the power roll to rotate; the finished product is manually pre-rolled one or two times on the finished product take-up wheel through the first-running process at the beginning of the machine, and then directly placed on the power roll, under the action of the self-weight of the take-up device. The friction between the finished product on the take-up wheel and the power shaft drives the take-up wheel to rotate to complete the take-up of the finished product;

光电检测器一端发光,另一端接收光,与卷取成型装置没有机械上的联系;刚开始成品卷取轮上的成品较少,其半径小,光电检测装置的光路可以直接对射;当成品卷取轮上的成品随着生产的进行半径逐渐增大到一定程度时,阻挡了光电检测装置对射的光路,此时光电检测装置立即发出停车信号,指挥机器停车,并通过声光报警信号提醒当班人员取走成品。One end of the photoelectric detector emits light, and the other end receives light, and there is no mechanical connection with the coiling and forming device; at the beginning, there are fewer finished products on the finished coiling wheel, and its radius is small, so the optical path of the photoelectric detection device can directly shoot; when the finished product When the radius of the finished product on the take-up wheel gradually increases to a certain extent as the production progresses, it blocks the optical path of the photoelectric detection device. Remind the staff on duty to take away the finished product.

以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员,在不脱离本实用新型构思的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围内。The above is only a preferred embodiment of the present utility model, and it should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made without departing from the concept of the present utility model. Should be regarded as within the scope of protection of the present utility model.

Claims (2)

1.一种撕布机,包含卷取成型装置和光电检测器,其特征在于,所述的卷取成型装置中的动力辊是通过链条与卷取成型装置的电动机相连的。1. A cloth tearing machine, comprising a coiling and forming device and a photoelectric detector, characterized in that, the power roller in the coiling and forming device is connected with the motor of the coiling and forming device by a chain. 2.如权利要求1所述的一种撕布机,其特征在于,所述的光电检测器,设置在成品卷取轮上面的机架上。2. A kind of cloth tearing machine as claimed in claim 1, is characterized in that, described photodetector is arranged on the frame above finished product take-up wheel.
CN2009200710700U 2009-04-24 2009-04-24 a tearing machine Expired - Fee Related CN201400815Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009200710700U CN201400815Y (en) 2009-04-24 2009-04-24 a tearing machine

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Application Number Priority Date Filing Date Title
CN2009200710700U CN201400815Y (en) 2009-04-24 2009-04-24 a tearing machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102716912A (en) * 2012-06-15 2012-10-10 宁波盈展精密薄板有限公司 Band tail impact prevention roller alarm system for band steel cold rolling machine
CN103526530A (en) * 2013-10-08 2014-01-22 江苏康乃馨织造有限公司 Cloth tearing machine
CN103643470A (en) * 2013-11-18 2014-03-19 无锡俊达测试技术服务有限公司 Fixation device for cloth tearing strength test

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102716912A (en) * 2012-06-15 2012-10-10 宁波盈展精密薄板有限公司 Band tail impact prevention roller alarm system for band steel cold rolling machine
CN103526530A (en) * 2013-10-08 2014-01-22 江苏康乃馨织造有限公司 Cloth tearing machine
CN103526530B (en) * 2013-10-08 2016-02-17 江苏康乃馨织造有限公司 Cord fabric tearing machine
CN103643470A (en) * 2013-11-18 2014-03-19 无锡俊达测试技术服务有限公司 Fixation device for cloth tearing strength test
CN103643470B (en) * 2013-11-18 2015-10-21 无锡俊达测试技术服务有限公司 A kind of cloth tearing toughness fixer for measuring

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100210

Termination date: 20150424

EXPY Termination of patent right or utility model