CN201408359Y - A Real-time Data Acquisition System for Industrial Production Line - Google Patents
A Real-time Data Acquisition System for Industrial Production Line Download PDFInfo
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- CN201408359Y CN201408359Y CN2009200541401U CN200920054140U CN201408359Y CN 201408359 Y CN201408359 Y CN 201408359Y CN 2009200541401 U CN2009200541401 U CN 2009200541401U CN 200920054140 U CN200920054140 U CN 200920054140U CN 201408359 Y CN201408359 Y CN 201408359Y
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- 238000012545 processing Methods 0.000 claims abstract description 25
- 238000005516 engineering process Methods 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000013480 data collection Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 41
- 239000002994 raw material Substances 0.000 abstract 1
- 239000007858 starting material Substances 0.000 description 3
- 238000012795 verification Methods 0.000 description 3
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- 238000004891 communication Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a real-time data acquisition system of industrial production line, which uses radio frequency identification technology and relates to the field of data acquisition technology; the real-time data acquisition system of industrial production line comprises a terminal reader which is used for acquiring data of radio frequency identification tag of industrial production byradio frequency identification technology, a data server for receiving the acquired data and a data acquisition computer for processing the acquired data; the terminal reader is connected with the data server, and the data server is connected with the data acquisition computer; the data can be acquired automatically by the terminal reader and using radio frequency identification technology in a real-time manner, and the data of industrial production is transmitted to the data acquisition computer in a real-time manner by the data server, a manager can acquire the information of production schedule, staff status, work efficiency of the staff and raw material loss and the like by the data acquisition computer timely, thereby arranging production reasonably and improving management efficiency.
Description
Technical field
The utility model relates to the data acquisition technology field, relates in particular to a kind of real-time data acquisition system of commercial production streamline of using radio frequency recognizing technique.
Background technology
The commercial production manufacturing industry is a labour intensive profession, and in the time, commercial production manufacturing enterprise has spent very big manpower and materials in the improvement production procedure in the past few decades.In process of production, at first will register the commercial production goods, then commercial production goods data be gathered, the supvr coordinates each production link by these data.In the prior art, at first on the commercial production goods, stick the papery bar code, adopt the bar code scan mode manually to gather commercial production goods data on the production line then, again these data are regularly handed to the supvr.In the prior art, because can not real-time collecting commercial production goods data, the supvr can not in time obtain manufacturing schedule, employee's state, and information such as employee work efficient and starting material loss situation, the supvr is difficult to rationally arrange production, and the efficiency of management is low.
The utility model content
The utility model provides a kind of real-time data acquisition system of commercial production streamline, the real-time data acquisition system of this commercial production streamline is gathered label data in real time by REID, the supvr in time obtains commercial production goods data, thereby rationally arrange production, improve the efficiency of management.
A kind of real-time data acquisition system of commercial production streamline, comprise the terminal reading device that is used for gathering the data of commercial production goods RFID tag by REID, be used to receive the data server of image data, be used to handle the data acquisition computer of image data, the terminal reading device is connected with data server, and data server is connected with the data acquisition computer.
Wherein, the terminal reading device is connected by the RS485 technology with data server.
Wherein, data server is crossed the TCP/IP technology with the data acquisition computer expert and is connected.
Wherein, the terminal reading device comprises the tag reader of the data that are used to read commercial production goods RFID tag, the LCDs that is used for display message, be used to import the keypad of data, be used for terminal RS485 interface with data server transmission data, be used to handle first data processing unit of internal data, first data processing unit is connected with tag reader, LCDs, keypad, terminal RS485 interface.
Wherein, the terminal reading device further comprises the hummer that is used to send voice prompt, and hummer is connected with first data processing unit.
Wherein, the terminal reading device is further used for transmitting the data check unit that data are carried out verification, and the data check unit is connected with first data processing unit.
Wherein, data server comprises and is used for the server end RS485 interface of terminal reading device transmission data, is used for the TCP/IP interface with data acquisition computer transmission data, be used to send the fault demonstration and the alarm unit of warning message, be used to handle second data processing unit of internal data, second data processing unit shows with server end RS485 interface, TCP/IP interface, fault and alarm unit is connected.
Wherein, many station terminals reader is connected with a data server.
Wherein, many data servers are connected with a data acquisition computer by switch.
From above technical scheme as can be seen, the utility model comprises the terminal reading device that is used for gathering by REID the data of commercial production goods RFID tag, be used to receive the data server of image data, be used to handle the data acquisition computer of image data, the terminal reading device is connected with data server, and data server is connected with the data acquisition computer; But the terminal reading device is by the REID automatic data collection, and commercial production goods data are real-time transmitted to the data acquisition computer by data server, the supvr can in time obtain manufacturing schedule by the data acquisition computer, employee's state, information such as employee work efficient and starting material loss situation, thereby rationally arrange production, improve the efficiency of management.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Embodiment
Referring to Fig. 1, the utility model is described in detail below in conjunction with accompanying drawing.
A kind of real-time data acquisition system of commercial production streamline, comprise and being used for by REID (RFID, Radio Frequency Identification) the terminal reading device 100 of the data of collection commercial production goods RFID tag, be used to receive the data server 200 of image data, be used to handle the data acquisition computer 300 of image data, terminal reading device 100 is connected with data server 200, and data server 200 is connected with data acquisition computer 300.
In the present embodiment, on the commercial production goods, RFID tag is set, substitute traditional papery bar code, but terminal reading device 100 is by the REID automatic data collection, and commercial production goods data are real-time transmitted to data acquisition computer 300 by data server 200, the supvr can in time obtain manufacturing schedule, employee's state, information such as employee work efficient and starting material loss situation are rationally arranged production by these information, find out the bottleneck that occurs in the production run, reach line balancing by adjusting the production line resource, thereby improve the production efficiency of enterprise, lower business risk, optimize Enterprise Resource, improve gerentocratic decision-making capability.
In the present embodiment, terminal reading device 100 is connected by the RS485 technology with data server 200; Data server 200 is connected by the TCP/IP technology with data acquisition computer 300; The frequency of operation of RFID is 125KHz.Certainly, except that adopting the RS485 technology, terminal reading device 100 can also be connected by technology such as RS485 with data server 200.Above-mentioned data acquisition computer 300 can be background server or PC, and the quantity of data acquisition computer 300 can be many, when a plurality of supvr, can be by the mode of sharing, with data sharing to multiple computers.
In the present embodiment, terminal reading device 100 comprises the tag reader 101 of the data that are used to read commercial production goods RFID tag, the LCDs 102 that is used for display message, be used to import the keypad 103 of data, be used for terminal RS485 interface 104 with data server 200 transmission data, first data processing unit, 107, the first data processing units 107 that are used to handle internal data are connected with tag reader 101, LCDs 102, keypad 103, terminal RS485 interface 104.First data processing unit 107 comprises central processing unit, storer etc.Be provided with the RS485 chip in the terminal reading device 100, RS485 chip data transmittability is stronger, cooperates peripheral circuit can effectively prevent accidents such as thunderbolt, surge, guarantees the reliability of communication.
RFID is a kind of contactless automatic identification technology, and it is by the automatic recognition objective object of radiofrequency signal and obtain related data, and identifying need not manual intervention, can work in various rugged surroundings.Terminal reading device 100 can contactlessly read and be identified in the electronic data of being preserved in the RFID tag on the commercial production goods, and can distinguish individual label simultaneously, and is accurately quick.
The LCDs 102 of present embodiment adopts the display screen of a 128*64 dot matrix, and every screen can show 32 Chinese characters, but its video data is gathered the information that computer 300 sends, and also can show the data message that collects.Terminal reading device 100 receives after the information that data acquisition computer 300 sends, and can operate accordingly by keypad 103, and then upload the data in the data acquisition computer 300.Sometimes the information that receives can surpass the shown zone of screen, and this terminal reading device 100 has the function that automatic split screen shows, carries out screen by keypad 103 buttons and switches.Can also carry out some feature operations by keypad 103, such as, Query Information.
In the present embodiment, terminal reading device 100 further comprises the hummer 105 and the data check unit 106 that is used for the transmission data are carried out verification that is used to send voice prompt, and data check unit 106, hummer 105 are connected with first data processing unit 107.Whether the operation by hummer 105 prompt terminal readers 100 is correct, such as, hummer 105 can send a very brief expression terminal reading device 100 and be provided with correct; The data that 106 pairs of data check unit send and receive are carried out verification, in time respond when the transmission error in data, thereby guarantee the correctness of data.Certainly, terminal reading device 100 also can be provided with the LED that sends information.
In the present embodiment, data server 200 comprises and is used for the server end RS485 interface 201 of terminal reading device 100 transmission data, is used for the TCP/IP interface 203 with data acquisition computer 300 transmission data, be used to send the fault demonstration and the alarm unit 202 of warning message, second data processing unit, 204, the second data processing units 204 that are used to handle internal data show with server end RS485 interface 201, TCP/IP interface 203, fault and alarm unit 202 is connected.Second data processing unit 204 comprises central processing unit, storer etc.Second data processing unit 204 can adopt high performance ARM7 chip.
Whether data server 200 regularly inquiry terminal reader 100 has data to be sent, terminal reading device 100 will be collected data and send to data server 200 by terminal RS485 interface 104,200 pairs of these data of data server are repacked, and send to data acquisition computer 300 by TCP/IP interface 203.Data acquisition computer 300 can be by data server 200 to terminal reading device 100 below data.
In the present embodiment, many station terminals reader 100 is connected with a data server 200; Many data servers 200 are connected with a data acquisition computer 300 by switch.By this one-to-multiple structure, can reduce networking cost.Terminal reading device 100 can adopt connected in series or parallel the connection with data server 200, but parallel the connection data length is had strict requirement, and has a lot of interference sources in inside plants, so advise adopting connected in series.Data server 200 can find the terminal reading device 100 with its transmission data by the unique machine address of terminal reading device 100; Data acquisition computer 300 can find the data server 200 with its transmission data by the unique IP address of data server 200.
Above content only is preferred embodiment of the present utility model, for those of ordinary skill in the art, according to thought of the present utility model, the part that all can change in specific embodiments and applications, this description should not be construed as restriction of the present utility model.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200541401U CN201408359Y (en) | 2009-04-08 | 2009-04-08 | A Real-time Data Acquisition System for Industrial Production Line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2009200541401U CN201408359Y (en) | 2009-04-08 | 2009-04-08 | A Real-time Data Acquisition System for Industrial Production Line |
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| CN201408359Y true CN201408359Y (en) | 2010-02-17 |
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| CN2009200541401U Expired - Fee Related CN201408359Y (en) | 2009-04-08 | 2009-04-08 | A Real-time Data Acquisition System for Industrial Production Line |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102254142A (en) * | 2011-06-14 | 2011-11-23 | 杨密 | Storage battery production data acquiring device and controlling method thereof |
| CN103257631A (en) * | 2013-03-12 | 2013-08-21 | 北京三博中自科技有限公司 | Condiment industry fermentation cylinder area control and management system |
| CN105550939A (en) * | 2015-12-25 | 2016-05-04 | 江南大学 | Knitting production management system terminal |
| CN107045283A (en) * | 2011-09-19 | 2017-08-15 | 费希尔-罗斯蒙特系统公司 | Use reasoning process modeling, prediction of quality and the fault detect of multistage data separating |
-
2009
- 2009-04-08 CN CN2009200541401U patent/CN201408359Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102254142A (en) * | 2011-06-14 | 2011-11-23 | 杨密 | Storage battery production data acquiring device and controlling method thereof |
| CN102254142B (en) * | 2011-06-14 | 2013-01-09 | 杨密 | Storage battery production data acquiring device and controlling method thereof |
| CN107045283A (en) * | 2011-09-19 | 2017-08-15 | 费希尔-罗斯蒙特系统公司 | Use reasoning process modeling, prediction of quality and the fault detect of multistage data separating |
| CN107045283B (en) * | 2011-09-19 | 2021-02-09 | 费希尔-罗斯蒙特系统公司 | Method for displaying alarm information for process control system |
| CN103257631A (en) * | 2013-03-12 | 2013-08-21 | 北京三博中自科技有限公司 | Condiment industry fermentation cylinder area control and management system |
| CN105550939A (en) * | 2015-12-25 | 2016-05-04 | 江南大学 | Knitting production management system terminal |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100217 Termination date: 20140408 |