CN201407728Y - Far infrared dry-type floor heating module - Google Patents
Far infrared dry-type floor heating module Download PDFInfo
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- CN201407728Y CN201407728Y CN2009200454028U CN200920045402U CN201407728Y CN 201407728 Y CN201407728 Y CN 201407728Y CN 2009200454028 U CN2009200454028 U CN 2009200454028U CN 200920045402 U CN200920045402 U CN 200920045402U CN 201407728 Y CN201407728 Y CN 201407728Y
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
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Abstract
本实用新型属于低温辐射地板采暖领域，是一种远红外干式地暖模块，包括保温层和传热层，传热层位于保温层上方，传热层上设有管槽，在传热层的表面或者在传热层和保温层之间设有远红外发热层。本实用新型将远红外技术与低温辐射地暖技术有机结合，实现了地暖系统功能和技术升级，可达到远红外“内热积累”的人体舒适温感效应和良好的保健功效，同时消除了原有干式地暖模块存在的地暖管槽部位积热现象，在提高远红外功能、解决保温层热挥发隐患、提高干式地暖系统的环保、节能、舒适保健等方面，均得到了显著改进，尤其适用于燃气壁挂炉水地暖或用发热电缆供电地暖等热源温度难以控制的场合。
The utility model belongs to the field of low-temperature radiation floor heating, and is a far-infrared dry floor heating module, which includes a thermal insulation layer and a heat transfer layer. A far-infrared heating layer is arranged on the surface or between the heat transfer layer and the insulation layer. The utility model organically combines far-infrared technology with low-temperature radiation floor heating technology, realizes the function and technical upgrade of the floor heating system, can achieve the human body's comfortable temperature-sensing effect and good health care effect of far-infrared "internal heat accumulation", and eliminates the original dryness at the same time. The heat accumulation phenomenon in the floor heating pipe groove of the floor heating module has been significantly improved in terms of improving the far-infrared function, solving the hidden danger of heat volatilization of the insulation layer, and improving the environmental protection, energy saving, comfort and health care of the dry floor heating system. It is especially suitable for The occasions where the temperature of the heat source is difficult to control, such as gas wall-mounted boiler water floor heating or floor heating powered by heating cables.
Description
技术领域 technical field
本实用新型属于低温辐射地板采暖领域，具体的说是一种远红外干式地暖模块。The utility model belongs to the field of low-temperature radiation floor heating, in particular to a far-infrared dry floor heating module.
背景技术 Background technique
低温辐射地板采暖简称地暖，包括湿式地暖和干式地暖两大类，干式地暖因其厚度小、升温快，铺装方便、对建筑物承重小等优势，已经被人们所接受，并逐步成为替代传统暖气片采暖和湿式地暖的一种新型采暖方式。国内近几年出现的干式地暖产品，包括发泡水泥预制模块、塑料型干式模块、XPS/EPS干式模块等。水泥预制模块采用发泡水泥预制管槽制作，存在重量重、难嵌管、施工烦琐、地板有噪音、热量利用率低等缺陷；塑料型干式模块采用塑料注塑模块制作，安装时表面添加保温细砂蓄热，上面直接铺设地板，存在细沙通过地板缝反串地面，造成地板污染，且发热管直接接触塑料基层，长期受温产生积热易出现塑料材料的热挥发现象，释放出对人体不利的微量化学物质，热量利用率也不高；XPS/EPS干式模块均采用保温层和传热层两种简单层间结构，传热层和保温层上方对应设有地暖发热管管槽，发热管直接嵌入带传热层的聚苯乙烯保温材料(XPS/EPS)管槽中，上面直接铺设地板，传热层与保温层直接接触，容易将不稳定的高温热量传递给聚苯乙烯保温材料表面，造成XPS/EPS保温板热挥发隐患，XPS/EPS保温板热挥发温度一般为70℃左右，常用燃气壁挂炉最高出水温度为85℃，长期工作的发热电缆表面温度会更高，特别是在单温控制的场合，容易在管槽部位形成高温积热，导致聚苯乙烯保温材料表面长期受热产生热挥发现象，释放出苯、甲苯等化学物质，构成对室内环境污染而影响人体健康。原则上不允许将高温发热体直接与聚苯乙烯保温材料接触，这是原有XPS/EPS干式地暖模块两层结构存在技术上的不足，发热管与管槽内壁存在间隙大，热量利用率不高，容易出现地暖局部温度不高，所以，如何解决模块的热挥发和提高热量利用率，是现有的干式地暖模块改进的方向。Low-temperature radiant floor heating is referred to as floor heating, including wet floor heating and dry floor heating. Dry floor heating has been accepted by people because of its small thickness, fast temperature rise, convenient paving, and low load-bearing to buildings. A new heating method that replaces traditional radiator heating and wet floor heating. Dry floor heating products that have appeared in China in recent years include foamed cement prefabricated modules, plastic dry modules, XPS/EPS dry modules, etc. The cement prefabricated module is made of foamed cement prefabricated pipe grooves, which have defects such as heavy weight, difficult to insert pipes, cumbersome construction, noisy floor, and low heat utilization rate; plastic dry modules are made of plastic injection molding modules, and the surface is added for heat preservation during installation The fine sand stores heat, and the floor is directly laid on it. There are fine sand passing through the floor seams and crossing the ground, causing floor pollution, and the heating pipe directly contacts the plastic base layer. The heat generated by long-term heating is prone to thermal volatilization of plastic materials, releasing heat that is harmful to the human body. There are unfavorable trace chemical substances, and the heat utilization rate is not high; XPS/EPS dry modules adopt two simple interlayer structures of insulation layer and heat transfer layer. The heating pipe is directly embedded in the polystyrene insulation material (XPS/EPS) pipe groove with a heat transfer layer, and the floor is directly laid on it. The heat transfer layer is in direct contact with the insulation layer, and it is easy to transfer unstable high-temperature heat to the polystyrene insulation. The surface of the material causes the hidden danger of thermal volatilization of XPS/EPS insulation boards. The thermal volatilization temperature of XPS/EPS insulation boards is generally about 70°C. The maximum outlet water temperature of commonly used gas wall-hung boilers is 85°C. In the case of single temperature control, it is easy to form high-temperature heat accumulation in the pipe groove, which will cause the surface of the polystyrene insulation material to be heated for a long time to produce thermal volatilization, release benzene, toluene and other chemical substances, which will pollute the indoor environment and affect human health. . In principle, it is not allowed to directly contact the high-temperature heating element with the polystyrene insulation material. This is the technical deficiency of the two-layer structure of the original XPS/EPS dry floor heating module. There is a large gap between the heating pipe and the inner wall of the pipe groove, and the heat utilization rate It is not high, and the local temperature of the floor heating is easy to be low. Therefore, how to solve the heat volatilization of the module and improve the heat utilization rate is the direction of improvement of the existing dry floor heating module.
发明内容 Contents of the invention
本实用新型所要解决的技术问题是：针对以上现有技术存在的缺点，提出一种可消除热挥发隐患，占层高低，热量利用率很高，铺装方便的远红外干式地暖模块。The technical problem to be solved by the utility model is to propose a far-infrared dry-type floor heating module that can eliminate the hidden danger of heat volatilization, occupy a low floor height, have a high heat utilization rate, and is convenient for paving.
本实用新型解决以上技术问题的技术方案是：The technical scheme that the utility model solves above technical problem is:
远红外干式地暖模块，包括保温层和传热层，传热层位于保温层上方，传热层上设有管槽，在传热层的表面或者在传热层和保温层之间设有远红外发热层。远红外发热层的基材本身具备一定的隔热功能，使干式地暖模块具备发射2.5-25μm高载能波的远红外线功能，方便人体的吸收并具有远红外保健功效，可大幅提高干式地暖表面远红外发射率和热量利用率。The far-infrared dry floor heating module includes an insulation layer and a heat transfer layer. The heat transfer layer is located above the insulation layer. There are pipe grooves on the heat transfer layer. Far infrared heating layer. The base material of the far-infrared heating layer itself has a certain heat insulation function, so that the dry-type floor heating module has the function of emitting far-infrared rays with high energy-carrying waves of 2.5-25 μm, which is convenient for the human body to absorb and has far-infrared health care effects, which can greatly improve the dry type. Far-infrared emissivity and heat utilization rate of floor heating surface.
远红外发热层为远红外地暖反射膜。远红外发热层也可以是为炭纤维(包括活性炭和竹炭)复合的或表面喷涂远红外油性涂料的耐温110℃以上的无纺布、玻璃纤维布、碳纤维布、碳纤维粘或碳纤维棉，阻隔传热层温度直接传递给保温层，使保温层表面温度低于挤塑板热挥发临界温度，可在传热层与远红外发热层之间设有耐温隔热层。可直接在传热层表面喷涂有远红外油性涂料、纳米远红外涂料或红外发热体涂料，可在传热层和保温层之间设有耐温隔热层。耐温隔热层为镀膜无纺布、玻璃纤维布、铝箔无纺布、铝膜无纺布或玻璃纤维布。管槽为内凹U型槽。保温层为高抗压强度环保型挤塑板或玻镁板，抗压强度大于350Kpa，避免普通挤塑板带来的抗压强度低、热挥发污染等问题。传热层为薄铝板、镀银膜、铝箔或铝铜合金板。The far-infrared heating layer is a far-infrared floor heating reflective film. The far-infrared heating layer can also be a non-woven fabric, glass fiber cloth, carbon fiber cloth, carbon fiber sticky or carbon fiber cotton, which is composited with carbon fiber (including activated carbon and bamboo charcoal) or sprayed with far-infrared oily paint on the surface, and has a temperature resistance above 110 ° C. The temperature of the heat transfer layer is directly transferred to the heat preservation layer, so that the surface temperature of the heat preservation layer is lower than the critical temperature of heat volatilization of the extruded board, and a temperature-resistant heat insulation layer can be provided between the heat transfer layer and the far-infrared heating layer. The surface of the heat transfer layer can be directly sprayed with far-infrared oil paint, nano far-infrared paint or infrared heating element paint, and a temperature-resistant and heat-insulating layer can be arranged between the heat transfer layer and the heat preservation layer. The temperature-resistant heat insulation layer is coated non-woven fabric, glass fiber cloth, aluminum foil non-woven fabric, aluminum film non-woven fabric or glass fiber cloth. The pipe groove is a concave U-shaped groove. The insulation layer is a high compressive strength environment-friendly extruded board or glass magnesium board, with a compressive strength greater than 350Kpa, which avoids the problems of low compressive strength and thermal volatilization pollution caused by ordinary extruded boards. The heat transfer layer is thin aluminum plate, silver-plated film, aluminum foil or aluminum-copper alloy plate.
本实用新型的优点是：由于在传热层设有远红外发热体层，实现了远红外技术和低温辐射地暖技术有机结合，可以将普通传热金属表面的红外发射率从0.3左右提高到0.8以上，大幅提高了传热层表面远红外发射率，特别是能发射4-14μm人体易吸收具有保健功效的高载能波远红外线，一方面，达到了“内热积累”人体舒适的温感效应，另一方面，大幅提高了热量的利用率，因而使干式地暖系统更节能；传热层和保温层中间采用耐温隔热层，相比原有的两层结构，可避免高温传热层的温度直接传递给保温层带来的热挥发污染问题；由于地暖管槽为内凹U型槽，相比原有的半圆弧形、Ω形等管槽，一方面，地暖管可以方便嵌入本实用新型的地暖管槽后自动锁定，使用时不会翘起，另一方面，采用U型槽，增大了管槽内壁的散热面积，可以避免Ω形管槽内壁散热面积小而引起的积热隐患；由于采用了高抗压强度挤塑板或玻镁板作为保温层，避免了普通挤塑板带来的抗压强度低、热挥发污染等问题。The utility model has the advantages that: since the far-infrared heating layer is provided on the heat-transfer layer, the organic combination of far-infrared technology and low-temperature radiation floor heating technology is realized, and the infrared emissivity of ordinary heat-transfer metal surfaces can be increased from about 0.3 to 0.8 The above has greatly improved the far-infrared emissivity of the surface of the heat transfer layer, especially the ability to emit 4-14μm high-energy-carrying far-infrared rays that are easily absorbed by the human body and have health care effects. On the one hand, it has achieved the comfortable temperature effect of "internal heat accumulation" , On the other hand, it greatly improves the utilization rate of heat, thus making the dry floor heating system more energy-saving; the heat-resistant insulation layer is used between the heat transfer layer and the insulation layer, which can avoid high-temperature heat transfer compared with the original two-layer structure The temperature of the layer is directly transmitted to the heat volatile pollution problem caused by the insulation layer; since the floor heating pipe groove is a concave U-shaped groove, compared with the original semi-circular arc-shaped, Ω-shaped pipe grooves, on the one hand, the floor heating pipe can be easily embedded The floor heating pipe groove of the utility model is automatically locked after being used, and will not be tilted when used. On the other hand, the U-shaped groove is used to increase the heat dissipation area of the inner wall of the pipe groove, which can avoid the heat dissipation caused by the small heat dissipation area of the inner wall of the Ω-shaped pipe groove. Hidden dangers of heat accumulation; due to the use of high compressive strength extruded board or glass magnesium board as the insulation layer, problems such as low compressive strength and thermal volatilization pollution caused by ordinary extruded boards are avoided.
本实用新型将远红外技术应用到低温辐射干式地暖系统，实现了地暖系统远红外功能升级，达到了人体舒适的温感效应和良好的保健功效，同时消除了原有干式地暖模块存在的地暖管槽部位积热现象，在提高远红外功能、解决保温层热挥发隐患、提高干式地暖系统的环保、节能、舒适保健等方面，均得到了显著改进，尤其适用于燃气壁挂炉水地暖或用发热电缆供电地暖等热源温度难以控制的场合。本设计结构产品可以直接安装在地板下面，也可以安装在地板地楞的空间内，既不额外增加地面层高又可提高地板弹性脚感和良好舒适保健功能。The utility model applies the far-infrared technology to the low-temperature radiation dry-type floor heating system, realizes the upgrade of the far-infrared function of the floor heating system, achieves the comfortable temperature effect of the human body and good health care effect, and eliminates the existing problems of the original dry-type floor heating module The heat accumulation phenomenon in the floor heating pipe groove has been significantly improved in terms of improving the far-infrared function, solving the hidden danger of heat volatilization of the insulation layer, and improving the environmental protection, energy saving, comfort and health care of the dry floor heating system. It is especially suitable for gas wall-hung boiler water floor heating Or it is difficult to control the temperature of heat source such as floor heating with heating cable. The product with this design structure can be installed directly under the floor, or in the space of the floor floor, which does not increase the floor height and can improve the floor's elastic foot feel and good comfort and health care functions.
附图说明 Description of drawings
图1是本实用新型实施例一的结构示意图。Fig. 1 is a schematic structural view of Embodiment 1 of the utility model.
图2是本实用新型实施例二的结构示意图。Fig. 2 is a schematic structural view of Embodiment 2 of the utility model.
具体实施方式 Detailed ways
实施例一Embodiment one
本实施例的结构如图1所示，一种远红外干式地暖模块，由传热层1、隔热远红外发热层2和保温层3组成，传热层1位于隔热远红外发热层2上方，隔热远红外发热层2位于保温层3的上方。隔热远红外发热层2为远红外地暖反射膜或采用复合炭纤维无纺布层(包括活性炭和竹炭)。传热层1与隔热远红外发热层2之间采用专用环保胶7粘接固定，隔热远红外发热层2和保温层3之间采用专用环保胶6粘接固定，在管槽内部分三层复合为一。传热层1、隔热远红外发热层2与保温层3上对应设有地暖管槽4，传热层1采用铝箔、镀银膜或普通薄铝板等铝铜合金板；隔热远红外发热层2采用耐温110℃以上无纺布或玻璃纤维布等做基材的碳纤维复合布作为远红外发热体，同时阻隔传热层1温度直接传递给保温层3，使保温层3表面温度远低于挤塑板热挥发临界温度；保温层3采用高抗压强度环保型挤塑板或玻镁板。地暖管槽4为内凹U型槽，嵌入地暖发热管8后，可保持地暖发热管与地板间形成一个良好的散热区5，既可琐管又可快速散热，消除管槽内积热隐患。The structure of this embodiment is shown in Figure 1. A far-infrared dry floor heating module is composed of a heat transfer layer 1, a heat-insulating far-infrared heating layer 2 and an
本实施例采用通用规格600mm宽的高抗压强度挤塑板裁切，管槽间距一般采用150mm，U型管槽内凹圆弧直径为18mm和22mm，适合安装Φ16和Φ20两种外径规格的地暖管，模块厚度根据安装现场高度选用不同厚度的高抗压强度挤塑板来调节定制，弯头部位采用相同结构的铝箔半圆弧管槽并带120mm直边段，避免地暖管在弯头部位的尖角破坏。本实施例适用于燃气壁挂炉水地暖或用发热电缆供电地暖等热源温度难以控制的场合，包括无地楞或有地楞的地暖场合。In this embodiment, the high compressive strength extruded board with a width of 600mm is used for cutting, the distance between the pipe grooves is generally 150mm, and the diameter of the concave arc in the U-shaped pipe groove is 18mm and 22mm, which is suitable for installing two kinds of outer diameter specifications of Φ16 and Φ20. The thickness of the floor heating pipe, the thickness of the module is adjusted and customized according to the height of the installation site, and the high compressive strength extruded board of different thicknesses is used. The sharp corner of the elbow is damaged. This embodiment is suitable for occasions where the temperature of the heat source is difficult to control, such as floor heating with a gas wall-hung boiler or floor heating powered by a heating cable, including floor heating occasions without or with floor corrugations.
实施例二Embodiment two
本实施例的结构如图2所示，一种远红外干式地暖模块，采用在传热层表面喷涂油性远红外涂料涂层作为远红外发热体的结构方案。由传热层1、耐温隔热层10和保温层3组成，传热层1位于耐温隔热层10上方，耐温隔热层10位于保温层3的上方，传热层1与耐温隔热层10之间采用专用环保胶7粘接固定，耐温隔热层10和保温层3之间采用专用环保胶6粘接固定，在管槽内部分三层复合为一。传热层1、耐温隔热层10与保温层3上对应设有地暖管槽4，传热层1采用表面喷涂远红外涂层的铝箔、镀银膜或薄铝板等铝铜合金板，表面涂层作为远红外发热体，即提高远红外发射率又保持表面温度导热均匀；耐温隔热层10采用耐温110℃以上的镀膜玻璃纤维布或无纺布等，阻隔传热层1温度直接传递给保温层3，确保保温层3表面温度远低于挤塑板热挥发临界温度；保温层3采用高抗压强度环保型挤塑板或玻镁板。地暖管槽4为内凹U型槽，嵌入地暖发热管8后，可保持地暖发热管与地板间形成一个良好的散热区5，既可琐管又可快速散热，消除管槽内积热隐患。The structure of this embodiment is shown in Figure 2. It is a far-infrared dry floor heating module, which adopts the structural scheme of spraying oily far-infrared paint on the surface of the heat transfer layer as the far-infrared heating element. It is composed of a heat transfer layer 1, a temperature-resistant heat-
本实施例采用标准规格600mm宽的高抗压强度挤塑板裁切，管槽间距采用150mm，U型管槽内凹圆弧直径为18mm和22mm，适合安装Φ16和Φ20两种外径规格的地暖管，模块厚度根据安装地楞高度选用不同厚度的高抗压强度挤塑板来调节定制，弯头部位采用相同结构的铝箔半圆弧管槽并带120mm直边段，避免地暖管在弯头部位的尖角破坏，在正常铺设地板地楞的基础上安装本产品，在地楞的弯头部位切槽铺设地暖管道。本实施例适用于燃气壁挂炉水地暖或用发热电缆供电地暖等热源温度难以控制的场合，包括无地楞或有地楞的地暖场合。In this embodiment, the standard specification 600mm wide extruded board with high compressive strength is used for cutting, the distance between the pipe grooves is 150mm, and the diameter of the concave arc in the U-shaped pipe groove is 18mm and 22mm, which is suitable for installing two kinds of outer diameter specifications of Φ16 and Φ20. Floor heating pipe, the module thickness is adjusted and customized according to the height of the installed floor, and high compressive strength extruded boards of different thicknesses are used to adjust and customize. If the sharp corner of the elbow is damaged, install this product on the basis of the normal laying of the floor floor, and cut grooves at the elbow of the floor to lay the floor heating pipe. This embodiment is suitable for occasions where the temperature of the heat source is difficult to control, such as floor heating with a gas wall-hung boiler or floor heating powered by a heating cable, including floor heating occasions without or with floor corrugations.
本实用新型还可以有其它实施方式，凡采用同等远红外替换或等效变换形成的技术方案，均落在本实用新型要求保护的范围之内。The utility model can also have other implementation modes, and all technical solutions formed by using the same far-infrared replacement or equivalent transformation all fall within the protection scope of the utility model.
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| CN2009200454028U CN201407728Y (en) | 2009-05-19 | 2009-05-19 | Far infrared dry-type floor heating module |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103673051A (en) * | 2012-09-19 | 2014-03-26 | 苏州佳士美塑胶机械科技有限公司 | Floor heating device with radiation template |
| CN105485750A (en) * | 2016-01-04 | 2016-04-13 | 倍适莱茵（北京）节能科技有限公司 | High-strength type cement floor heating board and manufacturing method thereof |
| CN106402986A (en) * | 2016-08-31 | 2017-02-15 | 安徽天恒工具制造有限公司 | Floor heating production machine |
| CN107449028A (en) * | 2017-09-08 | 2017-12-08 | 贵州美诚凯辉电器制造有限公司 | The power supply protection structure of electric heating installation |
| CN111021666A (en) * | 2019-12-24 | 2020-04-17 | 吉林省隆洋建材有限公司 | Floor heating module and preparation method thereof |
-
2009
- 2009-05-19 CN CN2009200454028U patent/CN201407728Y/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103673051A (en) * | 2012-09-19 | 2014-03-26 | 苏州佳士美塑胶机械科技有限公司 | Floor heating device with radiation template |
| CN105485750A (en) * | 2016-01-04 | 2016-04-13 | 倍适莱茵（北京）节能科技有限公司 | High-strength type cement floor heating board and manufacturing method thereof |
| CN106402986A (en) * | 2016-08-31 | 2017-02-15 | 安徽天恒工具制造有限公司 | Floor heating production machine |
| CN106402986B (en) * | 2016-08-31 | 2021-11-12 | 安徽三度量刃具有限公司 | Floor heating production machine |
| CN107449028A (en) * | 2017-09-08 | 2017-12-08 | 贵州美诚凯辉电器制造有限公司 | The power supply protection structure of electric heating installation |
| CN111021666A (en) * | 2019-12-24 | 2020-04-17 | 吉林省隆洋建材有限公司 | Floor heating module and preparation method thereof |
| CN111021666B (en) * | 2019-12-24 | 2024-06-25 | 吉林省隆洋建材有限公司 | Floor heating module and preparation method thereof |
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