CN201396216Y - A control system for a methanol flexible fuel vehicle - Google Patents
A control system for a methanol flexible fuel vehicle Download PDFInfo
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- CN201396216Y CN201396216Y CN2009200723698U CN200920072369U CN201396216Y CN 201396216 Y CN201396216 Y CN 201396216Y CN 2009200723698 U CN2009200723698 U CN 2009200723698U CN 200920072369 U CN200920072369 U CN 200920072369U CN 201396216 Y CN201396216 Y CN 201396216Y
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Abstract
Description
技术领域 technical field
本实用新型涉及一种混合燃料发动机的控制系统,尤其涉及一种甲醇灵活燃料汽车的控制系统。The utility model relates to a control system of a mixed fuel engine, in particular to a control system of a methanol flexible fuel vehicle.
背景技术 Background technique
随着工业技术的发展,汽车成为人们重要的代步工具。目前汽车的主要燃料为汽油,为不可再生的燃料,而且对环境会造成污染。新型的燃料是人们所期待的,现在汽车发动机使用的燃料开始朝多元化发展。甲醇生产原料广泛,产品的运输、储存、分装加注和使用与目前市场上所供应的内燃机用汽油、柴油燃料特点相近;甲醇辛烷值高、自身含氧燃烧彻底、引火温度比汽油高,燃烧过程安全,是一种理想的车用替代燃料。With the development of industrial technology, automobiles have become an important means of transportation for people. At present, the main fuel for automobiles is gasoline, which is a non-renewable fuel and causes pollution to the environment. New types of fuels are expected, and now the fuels used in automobile engines are beginning to diversify. Methanol has a wide range of raw materials, and the transportation, storage, filling and use of products are similar to gasoline and diesel fuel for internal combustion engines currently available on the market; methanol has a high octane number, complete oxygen-containing combustion, and a higher ignition temperature than gasoline , the combustion process is safe, and it is an ideal alternative fuel for vehicles.
但是,甲醇作为汽车燃料时也存在一定的问题:However, methanol also has certain problems when used as a vehicle fuel:
(1)甲醇-汽油混合燃料分层问题(1) Stratification of methanol-gasoline blended fuel
甲醇含羟基,具有较强的极性,可与水无限互溶而难溶于烃类燃料。在一定混合比例,一定温度范围之内,甲醇汽油混合燃料具有分层现象。在同一配比下,甲醇与汽油的互溶性随温度升高而改变,反之亦然。当甲醇含量较小时,随着甲醇含量增加,甲醇与汽油的互溶性下降,分层区域扩大。当甲醇含量达到一定比例时,互溶性最差。继续增大甲醇含量,互溶性回升,分层区域减小。Methanol contains hydroxyl groups and has strong polarity. It is infinitely miscible with water but hardly soluble in hydrocarbon fuels. In a certain mixing ratio and within a certain temperature range, methanol-gasoline blended fuel has a stratification phenomenon. Under the same ratio, the miscibility of methanol and gasoline changes with the increase of temperature, and vice versa. When the methanol content is small, the miscibility between methanol and gasoline decreases and the stratification area expands with the increase of methanol content. When the methanol content reaches a certain ratio, the miscibility is the worst. Continue to increase the methanol content, the miscibility rises, and the delamination area decreases.
水分也极易引起体系分层,在储存和使用掺醇汽油时会自动从空气中吸收水分,水分含量达到一定程度时便出现油水分层现象。由于混合不均,导致燃料供给实际失控,发动机性能下降,运转不稳。因此,互溶性和稳定性是车用甲醇燃料必须解决的问题。Moisture can also easily cause system stratification. When storing and using alcohol-blended gasoline, it will automatically absorb moisture from the air. When the moisture content reaches a certain level, oil-water stratification will occur. Due to the uneven mixing, the fuel supply is actually out of control, the engine performance is reduced, and the operation is unstable. Therefore, miscibility and stability are problems that must be solved for methanol fuel for vehicles.
现有的解决甲醇-汽油混合燃料分层的方法是加入助溶剂。针对甲醇燃料的特殊性,目前这种方法存在几个难点:The existing method to solve the stratification of methanol-gasoline blended fuel is to add co-solvent. In view of the particularity of methanol fuel, there are several difficulties in this method at present:
1)助溶剂的研究难度大,一种助溶剂仅适用一种混合比例的甲醇-汽油混合燃料;混合比例发生变化,助溶剂的添加量、组成等相应需做出调整。1) The research on co-solvent is very difficult. One co-solvent is only suitable for one mixing ratio of methanol-gasoline blended fuel; if the mixing ratio changes, the amount and composition of co-solvent need to be adjusted accordingly.
2)助溶剂的添加,增加了车用甲醇燃料的成本,甲醇燃料的经济性替代优势不明显。最后,助溶剂的使用,对发动机的摩擦、磨损、腐蚀、排放等有一定的影响。2) The addition of co-solvent increases the cost of methanol fuel for vehicles, and the economical substitution advantage of methanol fuel is not obvious. Finally, the use of co-solvents has a certain impact on the friction, wear, corrosion, and emissions of the engine.
(2)冷启动、低温启动困难问题(2) Difficulty in cold start and low temperature start
发动机冷启动时(特别是冬季),转速低,空气流速慢,加上外界气温低,因而燃料蒸发困难。而甲醇的汽化潜热是汽油的3倍多,故甲醇汽油蒸发时所吸收的热量多,会导致发动机进气歧管处的温度急剧下降,进一步恶化了进气蒸发条件。加上甲醇的饱和蒸汽压比汽油低1/2左右,故在冷启动时只有少量的醇类能蒸发,若蒸发形成的可燃混合气的浓度达不到着火浓度下限,则混合气不能着火燃烧,发动机启动困难。因此使用甲醇汽油的汽车较使用普通汽油的汽车冷起动困难、暖机时间长。When the engine starts cold (especially in winter), the speed is low, the air velocity is slow, and the outside air temperature is low, so it is difficult for the fuel to evaporate. The latent heat of vaporization of methanol is more than three times that of gasoline, so when methanol gasoline evaporates, it absorbs more heat, which will cause the temperature at the engine intake manifold to drop sharply, further deteriorating the intake evaporation conditions. In addition, the saturated vapor pressure of methanol is about 1/2 lower than that of gasoline, so only a small amount of alcohol can evaporate during cold start. If the concentration of the flammable mixture formed by evaporation does not reach the lower limit of the ignition concentration, the mixture cannot be ignited and burned , Difficulty starting the engine. Therefore, cars using methanol gasoline are more difficult to start cold and warm up longer than cars using ordinary gasoline.
(3)排放问题(3) Emission issues
甲醇的气化潜热高(1110kJ/kg,约是汽油的3.5倍),闪点高(11℃),汽车使用甲醇燃料直接启动,不仅存在启动困难问题,更重要的是冷机启动过程以及启动后暖机过程,甲醇燃烧不完全,将产生大量燃烧中间产物-未燃甲醇和甲醛;同时,在此过程,后处理系统-三效催化转化器尚未到达最佳催化转化温度。所以,汽车使用甲醇直接启动,其排放尤其是非常规排放物较多,排放恶劣,对环境污染较严重。Methanol has a high latent heat of vaporization (1110kJ/kg, about 3.5 times that of gasoline) and a high flash point (11°C). Cars use methanol fuel to start directly. During the warm-up process, the incomplete combustion of methanol will produce a large amount of combustion intermediate products-unburned methanol and formaldehyde; at the same time, during this process, the after-treatment system-the three-way catalytic converter has not yet reached the optimum catalytic conversion temperature. Therefore, the direct start-up of automobiles using methanol has a lot of emissions, especially unconventional emissions, bad emissions, and serious environmental pollution.
目前,对甲醇汽车排放的控制及解决方法,重点是放在排气系统上。即研究专门的催化剂,进行催化转化。At present, the control and solution of methanol vehicle emissions are focused on the exhaust system. That is, research on specialized catalysts for catalytic conversion.
有专利申请也做了这方面的研究,如中国专利:“甲醇/汽油灵活喷射控制系统及新型甲醇燃料汽车(ZL200720077854.5)”其利用控制系统,根据车辆综合性能以及运行工况信息,灵活控制甲醇、汽油两种燃料向发动机燃烧室内喷射甲醇燃料或汽油燃料或同时喷射定量的甲醇燃料和汽油燃料。该系统虽然实现了甲醇和汽油灵活配比进行驱动的问题,但其是利用甲醇和汽油两套系统,并没有完全实现在同一油箱内甲醇和汽油的任意添加,以任意配比进行驱动的问题。Some patent applications have also done research in this area, such as the Chinese patent: "Methanol/Gasoline Flexible Injection Control System and New Methanol Fuel Vehicles (ZL200720077854.5)". Control the two fuels of methanol and gasoline to inject methanol fuel or gasoline fuel into the engine combustion chamber or inject quantitative methanol fuel and gasoline fuel at the same time. Although the system realizes the flexible ratio of methanol and gasoline for driving, it uses two systems of methanol and gasoline, and does not fully realize the problem of arbitrary addition of methanol and gasoline in the same fuel tank and driving with any ratio. .
发明内容 Contents of the invention
本实用新型主要是提供一种可以向混合燃料箱内以任意比例添加甲醇或汽油或甲醇汽油的混合燃料,且不需要使用任何添加剂,燃料配比灵活,启动性能好,动力性高,排放清洁的甲醇灵活燃料汽车的控制系统;解决现有技术所存在的甲醇-汽油混合燃料的分层引起的燃料供给失控,车辆启动性能下降,动力性能不好,排放污染的技术问题。The utility model mainly provides a mixed fuel that can add methanol or gasoline or methanol gasoline in any proportion to the mixed fuel tank, and does not need to use any additives. The fuel ratio is flexible, the starting performance is good, the power is high, and the emission is clean. The control system of the methanol flexible fuel vehicle; solves the technical problems of out-of-control fuel supply caused by the stratification of methanol-gasoline mixed fuel in the prior art, decreased vehicle starting performance, poor power performance, and emission pollution.
本实用新型的上述技术问题主要是通过下述技术方案得以解决的:一种甲醇灵活燃料汽车的控制系统,包括混合燃料供给系统、电子控制系统和发动机,所述的混合燃料供给系统包括混合燃料箱,混合燃料箱连接有混合燃料泵,其特征在于:The above-mentioned technical problems of the utility model are mainly solved by the following technical scheme: a control system of a methanol flexible fuel vehicle, including a mixed fuel supply system, an electronic control system and an engine, and the described mixed fuel supply system includes a mixed fuel tank, the mixed fuel tank is connected with a mixed fuel pump, characterized in that:
所述的混合燃料箱内的混合燃料包含甲醇,甲醇的百分比含量x为0<x<100,其余为辅助燃料;The mixed fuel in the mixed fuel tank contains methanol, the percentage content x of methanol is 0<x<100, and the rest is auxiliary fuel;
在所述的混合燃料供给系统的一侧设有辅助燃料供给系统,所述的辅助汽油供给系统包括辅助燃料箱和与辅助燃料箱相连的辅助燃料泵;An auxiliary fuel supply system is provided on one side of the mixed fuel supply system, and the auxiliary gasoline supply system includes an auxiliary fuel tank and an auxiliary fuel pump connected with the auxiliary fuel tank;
所述的电子控制系统包括灵活燃料电子控制器,灵活燃料电子控制器的一端连接有传感器单元,另一端连接有驱动单元。The electronic control system includes a flexible fuel electronic controller, one end of the flexible fuel electronic controller is connected with a sensor unit, and the other end is connected with a drive unit.
混合燃料箱内的燃料配比可以是任意比例,即可随意添加辅助燃料和甲醇,或混合燃料和甲醇的混合物,如汽油、甲醇或甲醇汽油的混合物,且不用添加添加剂,不必担心两种燃料的互溶和稳定问题,通过传感器单元可将信息传输给灵活燃料电子控制器,而灵活燃料电子控制器可以根据燃料内的甲醇含量来调节相应的燃烧参数。在灵活燃料电子控制器内存储了多组工作模块,可以根据燃料内不同的甲醇含量调用不同的模块,不同的模块内存储着不同的控制参数。The fuel ratio in the mixed fuel tank can be any ratio, you can add auxiliary fuel and methanol at will, or a mixture of mixed fuel and methanol, such as a mixture of gasoline, methanol or methanol gasoline, without adding additives, and you don’t have to worry about two fuels The mutual solubility and stability issues of the sensor unit can transmit information to the flexible fuel electronic controller, and the flexible fuel electronic controller can adjust the corresponding combustion parameters according to the methanol content in the fuel. Multiple groups of working modules are stored in the flexible fuel electronic controller, and different modules can be called according to different methanol contents in the fuel, and different control parameters are stored in different modules.
不同配比的辅助燃料和甲醇需要不同的添加剂,而这些添加剂的加入,可能引起燃料在发动机内燃烧不完全,产生大量积碳,严重的还将导致发动机的失效。本实用新型中的汽油和甲醇可以任意比例添加,无需添加剂,避免了添加剂的研究开发而带来的燃料高成本;同时由于针对不同燃料组分,灵活燃料电子控制器有相应的控制模块,可以精确控制发动机工作,使得发动机内的燃料燃烧充分,充分发挥甲醇的高效燃烧特性,提高发动机的可靠性,达到清洁排放的效果。Different ratios of auxiliary fuel and methanol require different additives, and the addition of these additives may cause incomplete combustion of the fuel in the engine, resulting in a large amount of carbon deposits, and even serious engine failure. The gasoline and methanol in the utility model can be added in any proportion without additives, which avoids the high cost of fuel caused by the research and development of additives; at the same time, because the flexible fuel electronic controller has corresponding control modules for different fuel components, it can Precisely control the engine work, so that the fuel in the engine can be fully burned, give full play to the high-efficiency combustion characteristics of methanol, improve the reliability of the engine, and achieve the effect of clean emissions.
在混合燃料系统的一侧设有辅助燃料供给系统,辅助燃料供给系统可以在低温时作为启动系统,同时如果混合燃料供给系统出现意外系统故障时,辅助汽油燃料供给系统保证车辆的正常运行,提高了车辆的运行稳定性、方便性和安全性。汽油泵和混合燃料泵均为内置泵,当然也可以为外置泵。There is an auxiliary fuel supply system on one side of the mixed fuel system. The auxiliary fuel supply system can be used as a starting system at low temperature. At the same time, if the mixed fuel supply system fails unexpectedly, the auxiliary gasoline fuel supply system can ensure the normal operation of the vehicle and improve It improves the stability, convenience and safety of the vehicle. Both the gasoline pump and the mixed fuel pump are built-in pumps, and of course they can also be external pumps.
启动模式是在点火开关上电后,燃料识别传感器识别燃料内的甲醇燃料含量,如果甲醇燃料含量≤10%,则利用混合燃料系统启动;如果甲醇燃料含量超过10%,则利用辅助燃料系统启动;所述的工作模式是当启动完成后,通过燃料识别传感器识别燃料内的甲醇含量,并将相应数据传输给数据处理单元,数据处理单元对数据进行分析,将结果输送给中央控制单元,中央控制单元内调选对应的工作模块,调整相应控制参数,使发动机工作在最佳状态。且在工作过程中,中央控制单元会根据甲醇含量的变化情况,及时调用不同的工作模块。由于甲醇的蒸发潜热是汽油的3倍多,故甲醇蒸发时吸收热量大,甲醇燃料蒸发困难;再加上甲醇的蒸汽压(38℃),只有汽油的1/5-1/6,使其进气蒸发条件进一步恶化。因此,发动机在低于10℃的温度条件下,使用甲醇直接启动时,只有少量甲醇蒸发,若蒸发形成的可燃混合气浓度达不到着火浓度下限时,则混合气不能着火燃烧,导致车辆启动困难问题,而且低温排放也差。利用燃料识别传感器监测油路系统中的甲醇含量,在甲醇含量低时,直接采用辅助燃料系统启动,也就是利用汽油或柴油系统启动,在启动后根据燃料识别传感器传回的燃料组分信息选择不同的工作模块,在中央控制单元内存储多个工作模块,每个工作模块是根据燃料内甲醇的含量而设定的,每个工作模块控制驱动程序调整控制参数:如点火提前角、点火时刻、燃料的喷射量、喷射时间等,确保发动机工作可靠,燃料燃烧完全,发动机有最高的功率输出,保证甲醇灵活燃料汽车的燃料经济性和排放指标。The starting mode is that after the ignition switch is powered on, the fuel identification sensor identifies the methanol fuel content in the fuel. If the methanol fuel content is ≤ 10%, it will start with the mixed fuel system; if the methanol fuel content exceeds 10%, it will start with the auxiliary fuel system. ; The working mode is to identify the methanol content in the fuel through the fuel identification sensor after the start-up is completed, and transmit the corresponding data to the data processing unit, which analyzes the data and sends the result to the central control unit, the central Select the corresponding working module in the control unit and adjust the corresponding control parameters to make the engine work in the best state. And in the working process, the central control unit will call different working modules in time according to the change of methanol content. Since the latent heat of evaporation of methanol is more than three times that of gasoline, methanol absorbs a large amount of heat when it evaporates, and it is difficult for methanol fuel to evaporate; in addition, the vapor pressure of methanol (38°C) is only 1/5-1/6 of gasoline, making it Intake evaporation conditions further deteriorated. Therefore, when the engine is started directly with methanol at a temperature below 10°C, only a small amount of methanol evaporates. If the concentration of the flammable mixture formed by evaporation does not reach the lower limit of the ignition concentration, the mixture cannot be ignited and burned, causing the vehicle to start. Difficult problem, and low temperature emissions are also poor. Use the fuel identification sensor to monitor the methanol content in the oil circuit system. When the methanol content is low, use the auxiliary fuel system to start directly, that is, use the gasoline or diesel system to start. After starting, select according to the fuel component information sent back by the fuel identification sensor. Different working modules, multiple working modules are stored in the central control unit, each working module is set according to the content of methanol in the fuel, and each working module controls the driver to adjust the control parameters: such as ignition advance angle, ignition timing , fuel injection amount, injection time, etc., to ensure that the engine works reliably, the fuel is completely burned, and the engine has the highest power output, ensuring the fuel economy and emission indicators of methanol flexible fuel vehicles.
作为优选,所述的电子控制器包括数据输入处理单元、中央控制单元、输出级驱动单元;传感器单元连接有数据输入处理单元,传感器单元内的燃料识别传感器监测混合燃料箱内的甲醇含量,通过数据输入处理单元对输入数据进行分析;数据输入处理单元连接有中央控制单元,中央控制单元连接着输出级驱动单元,输出级驱动单元连接着执行单元。中央控制单元根据燃料识别传感器传输的数据,灵活调整控制参数,调用相应控制模块。混合燃料箱内甲醇和汽油的比例是任意的、未知的,中央控制单元根据数据定控制参数,从而使得燃烧更为充分,排放更为清洁,甲醇灵活燃料汽车的动力性和可靠性极高。Preferably, the electronic controller includes a data input processing unit, a central control unit, and an output stage drive unit; the sensor unit is connected to the data input processing unit, and the fuel identification sensor in the sensor unit monitors the methanol content in the mixed fuel tank, through The data input processing unit analyzes the input data; the data input processing unit is connected to the central control unit, the central control unit is connected to the output stage drive unit, and the output stage drive unit is connected to the execution unit. According to the data transmitted by the fuel identification sensor, the central control unit flexibly adjusts the control parameters and invokes the corresponding control module. The ratio of methanol and gasoline in the mixed fuel tank is arbitrary and unknown, and the central control unit sets the control parameters according to the data, so that the combustion is more complete and the emission is cleaner. The power and reliability of methanol flexible fuel vehicles are extremely high.
作为更优选,所述的中央控制单元内包含有11组工作模块,其中一个模块为辅助燃料系统工作模块,另外十个模块为根据甲醇含量而分的混合燃料工作模块,依次为甲醇的百分含量在(0,10]时的工作模块,甲醇的百分含量在(10,20]时的工作模块,甲醇的百分含量在(20,30]时的工作模块,甲醇的百分含量在(30,40]时的工作模块,甲醇的百分含量在(40,50]时的工作模块,甲醇的百分含量在(50,60]时的工作模块,甲醇的百分含量在(60,70]时的工作模块,甲醇的百分含量在(70,80]时的工作模块,甲醇的百分含量在(80,90]时的工作模块和甲醇的百分含量在(90,100)时的工作模块。根据甲醇的含量将模块分为10个,以10%为一个模块划分,控制的更精确,从而也使得燃料的燃烧效率大大提高,甲醇灵活燃料汽车、甲醇灵活燃料发动机的性能得到最优发挥。当然也可以根据控制的需要进一步增加工作模块的数量,那样将使发动机控制更加精确。As more preferably, the central control unit contains 11 groups of working modules, one of which is an auxiliary fuel system working module, and the other ten modules are mixed fuel working modules divided according to methanol content, which are the percentage of methanol The working module when the content is at (0, 10], the working module when the percentage content of methanol is at (10, 20], the working module when the percentage content of methanol is at (20, 30], the percentage content of methanol is at (30,40] when the working module, the percentage composition of methyl alcohol is in the working module when (40,50], the working module when the percentage composition of methyl alcohol is in (50,60], the percentage composition of methyl alcohol is in (60 , 70] when the working module, the working module when the percentage of methanol is in (70,80], the working module when the percentage of methanol is in (80,90] and the percentage of methanol is in (90,100 ) during the working module. According to the content of methanol, the modules are divided into 10, with 10% as a module division, the control is more precise, so that the combustion efficiency of the fuel is greatly improved. The performance can be optimally brought into play. Of course, the number of working modules can be further increased according to the control requirements, which will make the engine control more precise.
作为优选,所述的传感器单元包括与混合燃料油轨集成的燃料识别传感器,位于混合燃料系统油路上的混合燃料系统压力传感器,位于混合燃料箱内的混合燃料油量传感器;位于辅助燃料箱内的辅助燃料油量传感器,位于辅助燃料系统管道上的辅助燃料系统压力传感器,位于发动机上的转速传感器、冷却液温度传感器和爆震传感器,位于节气门轴上的节气门位置传感器,位于进气管道的进气压力传感器。作为更优选,所述的辅助燃料可以为汽油或者柴油。Preferably, the sensor unit includes a fuel identification sensor integrated with the mixed fuel rail, a mixed fuel system pressure sensor located on the mixed fuel system oil circuit, a mixed fuel oil level sensor located in the mixed fuel tank; located in the auxiliary fuel tank Auxiliary fuel quantity sensor, auxiliary fuel system pressure sensor located on the auxiliary fuel system pipe, speed sensor, coolant temperature sensor and knock sensor located on the engine, throttle position sensor located on the throttle shaft, located on the intake air Intake pressure sensor for the duct. As more preferably, the auxiliary fuel can be gasoline or diesel.
燃料识别传感器也可以安装在混合燃料系统的油路中,本发明中燃料识别传感器安装在混合燃料将要输送到发动机的混合燃料油轨上,并与混合燃料油轨集成设计,能更真实的反应进入发动机内的混合燃料的甲醇含量,提高控制的准确性。通过混合燃料系统压力传感器和辅助燃料系统压力传感器传输的数值来监测混合燃料系统和辅助燃料系统是否出现故障,当供给系统压力数值偏离0.35Mpa的正常数值的15%时,表示当前工作的燃料供给系统出现问题,需要调用故障模式,即另一个燃料系统开始工作。油量传感器实时监测油箱内的剩余油量,从而确定是否需要续加燃料,方便驾乘人员驾驶和出行。The fuel identification sensor can also be installed in the oil circuit of the mixed fuel system. In the present invention, the fuel identification sensor is installed on the mixed fuel oil rail where the mixed fuel will be delivered to the engine, and is integrated with the mixed fuel oil rail to provide a more realistic response The methanol content of the mixed fuel entering the engine improves the accuracy of control. Monitor the mixed fuel system and auxiliary fuel system through the values transmitted by the mixed fuel system pressure sensor and the auxiliary fuel system pressure sensor. When the pressure value of the supply system deviates from the normal value of 0.35Mpa by 15%, it means that the current working fuel supply There is a problem with the system and a failure mode needs to be invoked, i.e. another fuel system starts working. The fuel quantity sensor monitors the remaining fuel quantity in the fuel tank in real time, so as to determine whether to refill the fuel, which is convenient for drivers and passengers to drive and travel.
因此,本实用新型的一种甲醇灵活燃料汽车的控制系统具有下述优点:1、不需要使用甲醇和辅助燃料(如汽油或柴油)两种燃料混合的添加剂。可以向混合燃料箱中随意加入甲醇或者辅助燃料(如汽油或柴油)或两者的混合物,无需使用任何添加剂,节省了混合燃料的配制等研发费用,降低了车辆研发费用和车辆使用成本,经济性好。2、灵活性最大。实现了甲醇和辅助燃料(如汽油或柴油)两种燃料从0到100的任意比例的混合使用,达到最大的灵活性。3、低温启动性能好,低温启动过程排放清洁。此实用新型设有辅助燃料启动工作系统,当车辆启动时,如燃料识别传感器监测出混合燃料中甲醇含量大于10%,则系统直接转入辅助燃料启动工作模式,完美的解决了低温启动困难和低温启动过程排放差的技术难题。4、动力性好,排放清洁。此实用新型结合电子控制系统的自适应性,针对单独辅助燃料(如汽油或柴油)、5%左右甲醇含量的混合燃料、15%左右甲醇含量的混合燃料、25%左右甲醇含量的混合燃料、35%左右甲醇含量的混合燃料、45%左右甲醇含量的混合燃料、55%左右甲醇含量的混合燃料、65%左右甲醇含量的混合燃料、75%左右甲醇含量的混合燃料、85%左右甲醇含量的混合燃料和95%左右甲醇含量的混合燃料,共11种燃料类别,分别进行发动机的标定和调试,确保发动机使用任何一种燃料时,有最优的动力输出,最佳的经济性表现,以及最清洁的排放。且泵入发动机的燃料燃烧完全,经济性优势显著。5、设置了辅助燃料系统工作模式和故障模式,提高了车辆的稳定性,可以根据车况对控制参数做相应的调整,确保发动机工作可靠,燃料以最高效率转化、输出,保证经济性和排放指标。Therefore, the control system of a kind of methanol flexible fuel automobile of the present utility model has the following advantages: 1, does not need to use the additive that two kinds of fuels of methanol and auxiliary fuel (as gasoline or diesel oil) mix. Methanol or auxiliary fuel (such as gasoline or diesel) or a mixture of the two can be added to the mixed fuel tank at will, without using any additives, which saves research and development costs such as the preparation of mixed fuels, reduces vehicle research and development costs and vehicle use costs, and is economical Good sex. 2. Maximum flexibility. Realize the mixed use of methanol and auxiliary fuel (such as gasoline or diesel) in any ratio from 0 to 100, to achieve the greatest flexibility. 3. Good low-temperature start-up performance, clean emission during low-temperature start-up. This utility model is equipped with an auxiliary fuel starting working system. When the vehicle is started, if the fuel identification sensor detects that the methanol content in the mixed fuel is greater than 10%, the system will directly transfer to the auxiliary fuel starting working mode, which perfectly solves the problem of low temperature starting difficulties and The technical problem of poor emission during low temperature start-up. 4. Good power and clean emission. This utility model combines the self-adaptability of the electronic control system, and is aimed at the single auxiliary fuel (such as gasoline or diesel), the mixed fuel with about 5% methanol content, the mixed fuel with about 15% methanol content, the mixed fuel with about 25% methanol content, Mixed fuel with methanol content of about 35%, mixed fuel with methanol content of about 45%, mixed fuel with methanol content of about 55%, mixed fuel with methanol content of about 65%, mixed fuel with methanol content of about 75%, and methanol content of about 85% The blended fuel and the blended fuel with a methanol content of about 95%, a total of 11 types of fuel, the calibration and debugging of the engine are carried out separately to ensure that the engine has the best power output and the best economic performance when using any kind of fuel. and the cleanest emissions. And the fuel pumped into the engine burns completely, and the economical advantage is remarkable. 5. The working mode and failure mode of the auxiliary fuel system are set to improve the stability of the vehicle. The control parameters can be adjusted according to the vehicle conditions to ensure that the engine works reliably, and the fuel is converted and output with the highest efficiency, ensuring economy and emission indicators .
附图说明: Description of drawings:
图1是本实用新型的一种甲醇灵活燃料汽车的控制系统的示意图。Fig. 1 is a schematic diagram of a control system of a methanol flexible fuel vehicle of the present invention.
图2是本实用新型的一种甲醇灵活燃料汽车的控制方法的流程图。Fig. 2 is a flowchart of a control method for a methanol flexible fuel vehicle of the present invention.
图3是图1内的电子控制系统的示意图。FIG. 3 is a schematic diagram of the electronic control system in FIG. 1 .
图4是图2内的辅助燃料系统工作流程图。FIG. 4 is a flow chart of the auxiliary fuel system in FIG. 2 .
图5是图2内的故障模式系统工作流程图。FIG. 5 is a flow chart of the failure mode system in FIG. 2 .
具体实施方式: Detailed ways:
下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。The technical solutions of the present utility model will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.
实施例:Example:
如图1所示,一种甲醇灵活燃料汽车的控制系统,包括混合燃料供给系统、辅助燃料供给系统、电子控制系统和发动机,其中辅助燃料供给系统为辅助汽油燃料供给系统。混合燃料供给系统包括混合燃料箱1,混合燃料箱1内可随意添加汽油或甲醇或两种燃料的混合物,并不需要添加任何添加剂。混合燃料箱1连接有混合燃料泵2,在混合燃料箱1内安装有混合燃料油量传感器3,在混合燃料泵2上连接有混合燃料泵继电器4,混合燃料泵2上连接有油路5,油路5上安装有混合燃料滤清器6和混合燃料系统压力传感器7。在混合燃料箱1的一侧安装有小于15L的汽油箱8,汽油箱8内设有汽油泵9和汽油油量传感器10,汽油泵9连接有汽油泵继电器11和输油管路12,输油管路12上安装有汽油滤清器13和汽油系统压力传感器14。在发动机上侧分别安装有汽油喷油装置和混合燃料喷油装置,汽油喷油装置包括汽油喷油器15、汽油油轨16和汽油压力调节器17,混合燃料喷油装置包括混合燃料喷油器18、混合燃料油轨19和混合燃料压力调节器20,在混合燃料油轨19上集成有燃料成分识别传感器21。在节气门轴上安装有节气门位置传感器22,在发动机上安装有监测发动机转速的转速传感器23和监测发动机内是否有爆震发生的爆震传感器24,各类传感器通过线束连接着灵活燃料电子控制器25。灵活燃料电子控制器的一端连接有各类传感器,另一端连接有驱动单元。灵活燃料电子控制器25外接有标定电脑27和蓄电池28。灵活燃料电子控制器25包括数据输入处理单元、中央控制单元、输出级驱动单元;传感器单元连接有数据输入处理单元,传感器单元内的燃料识别传感器监测混合燃料箱内的甲醇含量,通过数据输入处理单元对输入数据进行分析;数据输入处理单元连接有中央控制单元,中央控制单元连接着输出级驱动单元,输出级驱动单元连接着执行单元(如图3所示)。中央控制单元内包含有11个工作模块,其中一个模块为辅助燃料系统工作模块,另外十个模块为根据甲醇含量而分的混合燃料工作模块,依次为甲醇的百分含量在(0,10]时的模块,甲醇的百分含量在(10,20]时的模块,甲醇的百分含量在(20,30]时的模块,甲醇的百分含量在(30,40]时的模块,甲醇的百分含量在(40,50]时的模块,甲醇的百分含量在(50,60]时的模块,甲醇的百分含量在(60,70]时的模块,甲醇的百分含量在(70,80]时的模块,甲醇的百分含量在(80,90]时的模块甲醇的百分含量在(90,100)时的模块。根据燃料识别传感器传输的关于甲醇含量的数据来选择不同的工作模块,从而调整相应的控制参数,如点火提前角、点火时刻、燃料的喷射量、喷射时间等,以确保发动机的工作可靠,燃料以最高效率输出。As shown in Figure 1, a methanol flexible fuel vehicle control system includes a mixed fuel supply system, an auxiliary fuel supply system, an electronic control system and an engine, wherein the auxiliary fuel supply system is an auxiliary gasoline fuel supply system. The mixed fuel supply system includes a mixed fuel tank 1, in which gasoline, methanol or a mixture of the two fuels can be added at will, without adding any additives. The mixed fuel tank 1 is connected with a
如图2所示,根据上述的结构,甲醇灵活燃料汽车的控制方法如下:当点火开关上电后,灵活燃料电子控制器25控制混合燃料泵继电器4开启,启动混合燃料泵2,建立甲醇汽油混合燃料系统压力,由于混合燃料箱内的甲醇和汽油是任意配比,泵出的混合燃料通过燃料识别传感器来确定甲醇的含量,以此选择通过何种方式进行启动。燃料成分识别传感器21监测混合燃料中的甲醇含量是否大于10%,如果大于10%,则由灵活燃料电子控制器25发出指令控制汽油油泵继电器11开启,汽油泵9工作,建立辅助汽油系统压力,中央控制单元内的辅助燃料系统工作模块开始工作,计算汽油供给量,计算汽油点火角,启动汽油喷射的汽油启动工作模式:汽油压力调节器14使汽油喷射压力保持恒定,调节后的0.35Mpa压力的汽油,将送到汽油喷油器15,接受灵活燃料电子控制器的控制指令,喷至灵活燃料发动机燃烧,过量的汽油将通过汽油压力调节器17无损失的返回汽油箱8;同时,灵活燃料电子控制器控制混合燃料泵继电器关闭,混合燃料泵停止工作(如图4所示)。如果监测到混合燃料中的甲醇含量小于10%,则以混合燃料系统启动,即调用甲醇的百分含量在(0,10]时的工作模块进行启动,混合燃料泵2以大于0.35Mpa的压力将混合燃料从混合燃料箱1泵出,流经混合燃料滤清器6,除去杂质后,进入混合燃料油轨19。混合燃料压力调节器20使混合燃料喷射压力保持恒定,调节后的0.35Mpa压力的混合燃料,将送到混合燃料喷油器18,接受灵活燃料电子控制器的控制指令,喷至灵活燃料发动机燃烧,过量的混合燃料将通过混合燃料压力调节器无损失的返回混合燃料箱。保证了车辆的低温启动性能,同时低温启动过程的排放清洁。As shown in Figure 2, according to the above-mentioned structure, the control method of the methanol flexible fuel vehicle is as follows: when the ignition switch is powered on, the flexible fuel
启动后,根据灵活燃料发动机冷却液温度传感器26监测的冷却液温度,如果达到40℃~60℃温度范围,则转入甲醇汽油混合燃料工作模式,根据燃料识别传感器监测的混合燃料中甲醇含量是否在(0,10]或(10,20]或(20,30]或(30,40]或(40,50]或(50,60]或(60,70]或(70,80]或(80,90]或(90,100)10个区间内,分别相应进入5%甲醇含量工作程序或15%甲醇含量工作程序或25%甲醇含量工作程序或35%甲醇含量工作程序或45%甲醇含量工作程序或55%甲醇含量工作程序或65%甲醇含量工作程序或75%甲醇含量工作程序或85%甲醇含量工作程序或95%甲醇含量工作程序,在燃料成分不断变化的情况下,发动机可以根据灵活燃料控制器内的储存的工作数据,调整相应的工作参数,如:点火时刻、点火提前角、燃料喷射量等,确保发动机的最佳性能输出。After starting, according to the coolant temperature monitored by the flexible fuel engine
如图5所示,车辆在启动后运行的同时,故障监测模式也同步运行,故障监测模式是利用系统压力传感器实时监测系统压力,如果供给系统压力数值偏离0.35Mpa的正常数值的15%,压力传感器将信号发生给数据处理单元,数据处理单元将数据分析后传送给中央控制单元,中央控制单元调用故障模块进行工作。如果此时工作的是混合燃料系统,压力传感器监测到混合燃料系统压力偏离正常压力值的15%,灵活燃料电子控制器会发出指令,将汽油油泵继电器开启,汽油油泵工作,建立汽油系统压力,启动汽油喷射,同时控制混合燃料喷射停止,混合燃料油泵继电器关闭,混合燃料油泵停止工作,计算汽油供给,计算汽油点火角,启动汽油喷射。汽油工作模式出现故障时,按照以上同样的方式,将转入混合燃料系统工作模式,确保车辆的正常运行。As shown in Figure 5, while the vehicle is running after starting, the failure monitoring mode is also running synchronously. The failure monitoring mode uses the system pressure sensor to monitor the system pressure in real time. If the supply system pressure value deviates from 15% of the normal value of 0.35Mpa, the pressure The sensor sends a signal to the data processing unit, and the data processing unit analyzes the data and transmits it to the central control unit, and the central control unit invokes the fault module to work. If the mixed fuel system is working at this time, and the pressure sensor detects that the pressure of the mixed fuel system deviates from the normal pressure value by 15%, the flexible fuel electronic controller will issue an instruction to turn on the gasoline oil pump relay, and the gasoline oil pump will work to build up the gasoline system pressure. Start the gasoline injection, control the mixed fuel injection to stop at the same time, close the mixed fuel oil pump relay, stop the mixed fuel oil pump, calculate the gasoline supply, calculate the gasoline ignition angle, and start the gasoline injection. When there is a failure in the gasoline working mode, it will switch to the mixed fuel system working mode in the same way as above to ensure the normal operation of the vehicle.
本实用新型不需要使用甲醇和汽油混合的添加剂。实现了甲醇和汽油两种燃料从0到100的任意比例的混合使用,达到最大的灵活性。可以向混合燃料箱中随意加入甲醇或者汽油或两者的混合物,无需使用任何添加剂,节省了混合燃料的配制等研发费用,降低了车辆研发费用和车辆使用成本,经济性好。The utility model does not need to use the additive mixed with methanol and gasoline. Realize the mixed use of methanol and gasoline in any ratio from 0 to 100, to achieve the greatest flexibility. Methanol or gasoline or a mixture of the two can be added to the mixed fuel tank at will without using any additives, which saves research and development costs such as the preparation of mixed fuels, reduces vehicle research and development costs and vehicle use costs, and is economical.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101655037B (en) * | 2009-05-12 | 2011-05-04 | 上海华普汽车有限公司 | Control method of methyl alcohol flexible fuel vehicle and system thereof |
| CN103925087A (en) * | 2014-03-27 | 2014-07-16 | 刘宏伟 | Adjusting device for methanol fuel burning of automobile according to optional proportion |
| CN106740070A (en) * | 2015-11-24 | 2017-05-31 | 现代自动车株式会社 | For the auxiliary fuel tank of variable fuel vehicle |
| CN110863918A (en) * | 2018-08-28 | 2020-03-06 | 现代自动车株式会社 | Method for analyzing fuel composition for vehicle using RF sensor |
| CN115523038A (en) * | 2022-09-23 | 2022-12-27 | 浙江吉利控股集团有限公司 | Method and vehicle for controlling intake air volume of engine cylinder |
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2009
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101655037B (en) * | 2009-05-12 | 2011-05-04 | 上海华普汽车有限公司 | Control method of methyl alcohol flexible fuel vehicle and system thereof |
| CN103925087A (en) * | 2014-03-27 | 2014-07-16 | 刘宏伟 | Adjusting device for methanol fuel burning of automobile according to optional proportion |
| CN103925087B (en) * | 2014-03-27 | 2016-03-30 | 哈尔滨盛世康虹生物技术有限公司 | The controlling device of automobile arbitrary proportion combustion methanol fuel |
| CN106740070A (en) * | 2015-11-24 | 2017-05-31 | 现代自动车株式会社 | For the auxiliary fuel tank of variable fuel vehicle |
| CN106740070B (en) * | 2015-11-24 | 2021-07-23 | 现代自动车株式会社 | Auxiliary fuel tank for variable fuel vehicle |
| CN110863918A (en) * | 2018-08-28 | 2020-03-06 | 现代自动车株式会社 | Method for analyzing fuel composition for vehicle using RF sensor |
| CN110863918B (en) * | 2018-08-28 | 2022-11-01 | 现代自动车株式会社 | Method for analyzing fuel composition for vehicle using RF sensor |
| CN115523038A (en) * | 2022-09-23 | 2022-12-27 | 浙江吉利控股集团有限公司 | Method and vehicle for controlling intake air volume of engine cylinder |
| CN115523038B (en) * | 2022-09-23 | 2023-10-17 | 浙江吉利控股集团有限公司 | Engine cylinder air inflow control method and vehicle |
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