CN201394810Y - Device for intelligently controlling leak prevention of screw assembly - Google Patents
Device for intelligently controlling leak prevention of screw assembly Download PDFInfo
- Publication number
- CN201394810Y CN201394810Y CN2009201483348U CN200920148334U CN201394810Y CN 201394810 Y CN201394810 Y CN 201394810Y CN 2009201483348 U CN2009201483348 U CN 2009201483348U CN 200920148334 U CN200920148334 U CN 200920148334U CN 201394810 Y CN201394810 Y CN 201394810Y
- Authority
- CN
- China
- Prior art keywords
- screw
- assembly
- controller
- sensor
- anchor clamps
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000034 method Methods 0.000 abstract description 8
- 238000003908 quality control method Methods 0.000 abstract description 2
- 238000001514 detection method Methods 0.000 abstract 1
- 230000002265 prevention Effects 0.000 abstract 1
- 238000004891 communication Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010009 beating Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- DKVBOUDTNWVDEP-NJCHZNEYSA-N teicoplanin aglycone Chemical compound N([C@H](C(N[C@@H](C1=CC(O)=CC(O)=C1C=1C(O)=CC=C2C=1)C(O)=O)=O)[C@H](O)C1=CC=C(C(=C1)Cl)OC=1C=C3C=C(C=1O)OC1=CC=C(C=C1Cl)C[C@H](C(=O)N1)NC([C@H](N)C=4C=C(O5)C(O)=CC=4)=O)C(=O)[C@@H]2NC(=O)[C@@H]3NC(=O)[C@@H]1C1=CC5=CC(O)=C1 DKVBOUDTNWVDEP-NJCHZNEYSA-N 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
Abstract
The utility model discloses a device for intelligently controlling sprigging leak prevention of screw assembly, including a screw driver, a screw driver controller, a clamp and an assembly controllerfor communicating with or controlling the clamp. The assembly controller is respectively connected with the screw driver controller and the clamp through a cable. A screw sensor is equipped in a screwconduct of the clamp and a state indicating lamp is arranged at the corresponding screw location. The screw assemble sequence and assembly force moment is conveniently setup through sensing the screwposition with the sensor, indicating the location and fastening state with the state indicating lamp and matching the arrangement and control of the assembly controller. The sprigging location and effective sprigging is controlled and displayed through the detection and display with the screw sensor and the state indicating lamp, thus reducing the artificial misplay, effectively realizing the quality control in the assembly process, clarifying the assembly state and improving the yield.
Description
Technical field
The utility model relates to a kind of screw assembling device, particularly a kind of can the Based Intelligent Control screw assembling prevent the device of no marking.
Background technology
People often need will be tightened to same degree in process of production on a plurality of screws, to guarantee the assembling quality of product, in the production process of reality, relate to the mobile phone assembling as cell phone manufacturer, need be tightened to identical moment on all in sequence this moment with the screw of specified quantity, at present adopts pneumatic or electric screwdriver cooperates anchor clamps to carry out nailing with Artificial Control more.This process has the following disadvantages:
1, Artificial Control has certain randomness, can not strictly control the nailing order, and under the situation that a plurality of screws require to tighten, the order of screwing will be given birth to significant effects to integral installation aglycon volume production;
2, can not effectively avoid the generation of no marking screw, be prone to not screw and do not beaten the phenomenon that just enters next product operation process;
3, the workman carry screwdriver too early or other have error, tend to the situation that causes screw not tighten, this will cause having between the securing member crack or loosening situation;
4, the existence of screw conduit influences the operator sight line, and operator might repeat to screw on the position of having beaten, hole, and this might damage product or play the flower screw.
More than these deficiencies all have influence on the final assembly quality of whole mobile phone, existing helical silk assembling device can not satisfy the demand of cell phone manufacturer control mobile phone assembling quality.
The utility model content
The purpose of this utility model provides the anti-no marking device of a kind of Based Intelligent Control screw assembling, can effectively control the screw assembling process, reduces human factor and operate miss sign indicating number, thereby improves assembly quality significantly.
The purpose of this utility model is to be achieved through the following technical solutions:
The anti-no marking device of a kind of Based Intelligent Control screw assembling, it also comprises the assembly controller that screw driver controller, anchor clamps are carried out communication and control to comprise screwdriver, screw driver controller, anchor clamps, is connected with anchor clamps with screw driver controller by cable respectively; In the screw conduit of described anchor clamps the screw sensor is housed, status indicator lamp is set in the respective screws position.
Preferred screw sensor is an infrared ray sensor, and indicator lamp is the three-color LED indicator lamp.
Further, it is kernel control chip that described assembly controller adopts LED display panels, single-chip microcomputer or PLC, has good man computer interface and extensibility.
The utility model is the mounting screw sensor in each screw conduit of anchor clamps, and relative set status indicator lamp, increase assembly controller simultaneously and respectively anchor clamps and screw driver controller are carried out communication and control, the assemble sequence that screw is set that can be flexible, assembling moment, detect and demonstration by screw sensor, status indicator lamp, nailing is carried out the position or denys that effective nailing is controlled and shown, reduce human error, effectively realized the assembling process quality control, make the state of assembling process clear, the qualification rate of appearance significantly improves.
Description of drawings
With embodiment the utility model is described in further detail with reference to the accompanying drawings below.
Fig. 1 is the composition structural representation of the anti-no marking device of Based Intelligent Control screw assembling described in the utility model;
Fig. 2 is a clamp structure schematic diagram described in the utility model.
Among the figure:
1, infrared ray sensor; 2, three-color LED indicator lamp; 3, screw conduit; 4, mobile phone to be assembled; 5, electric appliance control box.
The specific embodiment
As shown in Figure 1, the anti-no marking device of Based Intelligent Control screw assembling described in the utility model, comprise screwdriver, screw driver controller, anchor clamps and the assembly controller that screw driver controller, anchor clamps are carried out communication and control, assembly controller is connected with anchor clamps with screw driver controller by cable respectively, the screw driver controller further electronic or pneumatic screwdriver of control carries out the fastening of screw, it is kernel control chip that assembly controller adopts LED display panels, single-chip microcomputer or PLC, has good man computer interface and extensibility.
Fig. 2 has provided a kind of four screw assembling jig structural representations, infrared ray sensor 1 is installed as the screw sensor in each screw conduit 3, relative set three-color LED indicator lamp 2 is as status indicator lamp on the panel, and the electric appliance control box 5 of bottom connects by cable with assembly controller and carries out communication and control.
The course of work of the present utility model is: after whole device powers up startup, set the rotating speed and the moment of torsion of screwdriver by screw driver controller, by assembly controller fastening screw number of needs and the order of playing screw are set, for anchor clamps be four stations be set to 4, it is 1 to 4 in proper order that the corresponding station of playing screw is set, open anchor clamps, put into mobile phone to be assembled 4, this moment, No. 1 bright prompting operation person of amber light played the screw of this station, if screw do not tighten, still keep yellow, the operator plays No. 1 nail when setting moment, assembly controller is judged fastening qualified, and No. 1 green light is bright; Simultaneously No. 2 amber lights are bright enters preparation, No. 2 to No. 3, No. 3 to No. 4 ... and the like.When last nailing quantity was consistent with setting value, green light was all bright, and amber light goes out entirely, and assembly controller control anchor clamps are opened automatically, and the operator begins next work cycle.In the entire job process, the operator must indicate according to amber light, plays screw by the order of setting in assembly controller, otherwise the position corresponding with the order of setting, the detected position of screw sensor be not to going up, and then screwdriver does not change and the red light indication; For what finished, screwdriver does not change can be forbidden beating again.It is complete when bright that assembly controller detects green light, judges that nailing all finishes, and the control anchor clamps are opened, and can avoid the generation of no marking phenomenon.
Claims (4)
1, the anti-no marking device of a kind of Based Intelligent Control screw assembling, comprise screwdriver, screw driver controller, anchor clamps, it is characterized in that also comprising the assembly controller that screw driver controller, anchor clamps are carried out communication and control, be connected with anchor clamps with screw driver controller by cable respectively; In the screw conduit of described anchor clamps the screw sensor is housed, status indicator lamp is set in the respective screws position.
2, the anti-no marking device of Based Intelligent Control screw assembling according to claim 1 is characterized in that described screw sensor is an infrared ray sensor.
3, the anti-no marking device of Based Intelligent Control screw assembling according to claim 1 and 2 is characterized in that described status indicator lamp is the three-color LED indicator lamp.
4, the anti-no marking device of Based Intelligent Control screw assembling according to claim 3 is characterized in that it is kernel control chip that described assembly controller adopts LED display panels, single-chip microcomputer or PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201483348U CN201394810Y (en) | 2009-04-02 | 2009-04-02 | Device for intelligently controlling leak prevention of screw assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201483348U CN201394810Y (en) | 2009-04-02 | 2009-04-02 | Device for intelligently controlling leak prevention of screw assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201394810Y true CN201394810Y (en) | 2010-02-03 |
Family
ID=41617305
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009201483348U Expired - Fee Related CN201394810Y (en) | 2009-04-02 | 2009-04-02 | Device for intelligently controlling leak prevention of screw assembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201394810Y (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102375159A (en) * | 2010-08-16 | 2012-03-14 | 佛山市顺德区汉达精密电子科技有限公司 | Device for detecting riveting missing of stud |
| CN103105625A (en) * | 2011-11-11 | 2013-05-15 | 亚旭电子科技(江苏)有限公司 | Fastening piece detecting device |
| CN103197567A (en) * | 2013-01-16 | 2013-07-10 | 浙江吉利罗佑发动机有限公司 | Bolt tightening system and mistake-proof control method |
| CN104483888A (en) * | 2014-12-08 | 2015-04-01 | 江苏悦达延锋江森汽车座椅有限公司 | Mistake-proofing system |
| CN105171397A (en) * | 2015-08-28 | 2015-12-23 | 芜湖天海电装有限公司 | Bolt tightening and torque forced verification mechanism for vehicle wire harnesses and parts thereof |
| CN105575064A (en) * | 2015-12-29 | 2016-05-11 | 重庆依凯科技有限公司 | Device for preventing wrong screwing and control method |
| CN104400728B (en) * | 2014-12-08 | 2016-08-24 | 江苏悦达延锋江森汽车座椅有限公司 | Pneumatic gun fail-safe system |
| CN109654773A (en) * | 2019-02-13 | 2019-04-19 | 格力电器（合肥）有限公司 | Air conditioner outdoor unit recovery system and method for preventing refrigerant leakage |
| FR3083153A1 (en) * | 2018-06-28 | 2020-01-03 | Safran Aircraft Engines | DEVICE FOR LOCATING TIGHTENING FIXING ELEMENTS |
| CN111491764A (en) * | 2017-12-18 | 2020-08-04 | 日东工器株式会社 | Tool, control circuit of tool, and control method |
-
2009
- 2009-04-02 CN CN2009201483348U patent/CN201394810Y/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102375159A (en) * | 2010-08-16 | 2012-03-14 | 佛山市顺德区汉达精密电子科技有限公司 | Device for detecting riveting missing of stud |
| CN103105625A (en) * | 2011-11-11 | 2013-05-15 | 亚旭电子科技(江苏)有限公司 | Fastening piece detecting device |
| CN103197567A (en) * | 2013-01-16 | 2013-07-10 | 浙江吉利罗佑发动机有限公司 | Bolt tightening system and mistake-proof control method |
| CN103197567B (en) * | 2013-01-16 | 2015-09-02 | 浙江吉利罗佑发动机有限公司 | Nut runner system and mistake proofing control method |
| CN104483888A (en) * | 2014-12-08 | 2015-04-01 | 江苏悦达延锋江森汽车座椅有限公司 | Mistake-proofing system |
| CN104400728B (en) * | 2014-12-08 | 2016-08-24 | 江苏悦达延锋江森汽车座椅有限公司 | Pneumatic gun fail-safe system |
| CN104483888B (en) * | 2014-12-08 | 2017-04-12 | 江苏悦达延锋江森汽车座椅有限公司 | Mistake-proofing system |
| CN105171397A (en) * | 2015-08-28 | 2015-12-23 | 芜湖天海电装有限公司 | Bolt tightening and torque forced verification mechanism for vehicle wire harnesses and parts thereof |
| CN105575064A (en) * | 2015-12-29 | 2016-05-11 | 重庆依凯科技有限公司 | Device for preventing wrong screwing and control method |
| CN111491764A (en) * | 2017-12-18 | 2020-08-04 | 日东工器株式会社 | Tool, control circuit of tool, and control method |
| FR3083153A1 (en) * | 2018-06-28 | 2020-01-03 | Safran Aircraft Engines | DEVICE FOR LOCATING TIGHTENING FIXING ELEMENTS |
| CN109654773A (en) * | 2019-02-13 | 2019-04-19 | 格力电器（合肥）有限公司 | Air conditioner outdoor unit recovery system and method for preventing refrigerant leakage |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201394810Y (en) | Device for intelligently controlling leak prevention of screw assembly | |
| CN202527923U (en) | Intelligent control screw assembly leak-proof device | |
| CN204566000U (en) | A kind of Based Intelligent Control screw assembles anti-no marking device | |
| CN201116671Y (en) | An intelligent LED full-color lamp group and the decorative lamp string composed of it | |
| CN202373274U (en) | Display panel capable of changing back light | |
| CN206585804U (en) | A kind of intelligent Lamp with ceiling fan | |
| CN203469440U (en) | Candy digging present machine | |
| CN207350723U (en) | Detection of air quality module and air purifier | |
| CN210662637U (en) | Solar LED pixel lamp | |
| CN201462528U (en) | LED flat lamp | |
| CN208985651U (en) | A kind of LED display brightness self-adaptive regulating structure | |
| CN202985062U (en) | Air blowing multi-shaft type high-speed intelligent automatic screw fastening assembly mechanism | |
| CN204902713U (en) | Dust board production is with automatic detection device | |
| CN205557924U (en) | Glass curtain wall unit and glass curtain wall | |
| CN203072205U (en) | Public place intelligent electricity-saving controller | |
| CN105700590A (en) | Intelligent plant growth cabinet measurement and control device of Android system | |
| CN102682614A (en) | Trigger-controlled display countdown displayer and display controlling method | |
| CN210197030U (en) | LED full-color illumination integrated module | |
| CN2898892Y (en) | Remote Timing Irrigation Control System | |
| CN206075745U (en) | A kind of LED curtains | |
| CN201860491U (en) | Wireless control color-changing lamp device for underwater landscape | |
| CN223245003U (en) | Intelligent irrigation controller capable of being used for three-dimensional flower wall | |
| CN204692277U (en) | A kind of chassis is polygonal LED display magnetic post | |
| CN221202820U (en) | Exhibition stand for exhibition hall | |
| CN221171878U (en) | Desk lamp with lack electric indication structure |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100203 Termination date: 20100402 |