CN201387803Y - Inductive structure - Google Patents
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- CN201387803Y CN201387803Y CN200920001779U CN200920001779U CN201387803Y CN 201387803 Y CN201387803 Y CN 201387803Y CN 200920001779 U CN200920001779 U CN 200920001779U CN 200920001779 U CN200920001779 U CN 200920001779U CN 201387803 Y CN201387803 Y CN 201387803Y
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Abstract
本实用新型公开了一种电感结构,电性设置于一电路板,电感结构包括有一电感组件,并于电感组件上包覆有一金属层,金属层可将电感组件覆盖并避免与电感组件的至少一接点相互接触,并使金属层与电路板构成一接地回路。当电流通过电感组件时,藉由金属层屏蔽和吸收电感组件本身所产生的噪声,再由金属层的接地部将噪声导引至电路板上的接地点进行释放,以避免电感组件所产生的噪声对电路板上的其它电子组件造成电磁干扰。
The utility model discloses an inductor structure, which is electrically arranged on a circuit board. The inductor structure includes an inductor component, and a metal layer is coated on the inductor component. The metal layer can cover the inductor component and avoid contact with at least one contact point of the inductor component, and the metal layer and the circuit board form a grounding loop. When current passes through the inductor component, the metal layer shields and absorbs the noise generated by the inductor component itself, and then the grounding part of the metal layer guides the noise to the grounding point on the circuit board for release, so as to avoid the noise generated by the inductor component causing electromagnetic interference to other electronic components on the circuit board.
Description
技术领域 technical field
本实用新型关于一种电感结构,特别是一种在电感组件上包覆金属层的电感结构。The utility model relates to an inductance structure, in particular to an inductance structure coated with a metal layer on an inductance component.
背景技术 Background technique
在主机板上设置有多种规格的电子组件,由于各个电子组件彼此之间的工作电压皆不相同,而使得各电子组件各有不同的电位需求,所以可以利用一直流(DC)/直流(DC)转换器模块来调整至所需的电压。Electronic components of various specifications are arranged on the motherboard. Since the working voltages of each electronic component are different from each other, each electronic component has different potential requirements, so a direct current (DC)/direct current ( DC) converter module to adjust to the required voltage.
举例说明,以一降压型(Buck)的直流/直流转换器而言,其概略的电路架构利用控制电路控制晶体管的导通周期大小,藉以控制输出电压的高低。降压型的直流/直流转换器在晶体管导通(ON)时,会有电流通过电感,使能量储存在电感上,而当晶体管截止(OFF)时,电感上的能量会释放到负载上以维持电压的输出。For example, taking a step-down (Buck) DC/DC converter, its schematic circuit structure utilizes a control circuit to control the conduction period of the transistor, so as to control the level of the output voltage. In the step-down DC/DC converter, when the transistor is turned on (ON), there will be current through the inductor, so that energy is stored in the inductor, and when the transistor is turned off (OFF), the energy on the inductor will be released to the load for maintain voltage output.
此外,为避免晶体管切换产生的噪声影响到主机板上的其它组件,因此在降压型直流/直流转换器的输入端处会加入一电感与一电容而构成一滤波器,藉以滤除噪声。In addition, in order to prevent the noise generated by transistor switching from affecting other components on the motherboard, an inductor and a capacitor are added to the input end of the step-down DC/DC converter to form a filter to filter out noise.
现有的电感结构将导线绕成彼此靠近的线圈,再将其设置在主机板的预定位置上,当电流流过时,电感内部会充满磁能,于电流变小时,线圈内的磁能会产生一股力量,阻止电流变化。其功用在于过滤电流里的噪声,稳定电路中的电流,以防止电磁波干扰,以储存、释放电路中的电能来调节电流的稳定性。The existing inductance structure winds the wires into coils close to each other, and then arranges them on the predetermined position of the main board. When the current flows, the inside of the inductance will be filled with magnetic energy. When the current becomes small, the magnetic energy in the coil will generate a wave. The force that prevents the current from changing. Its function is to filter the noise in the current, stabilize the current in the circuit to prevent electromagnetic wave interference, and adjust the stability of the current by storing and releasing the electric energy in the circuit.
在一般的计算机系统中,电源供应器用以输入高电压准位(例如110伏特)的交流电,并输出低电压准位(例如12伏特)的直流电,以供应中央处理器或其它电子组件等负载所需的电力。In a general computer system, the power supply is used to input AC power at a high voltage level (such as 110 volts) and output DC power at a low voltage level (such as 12 volts) to supply the CPU or other electronic components and other loads. required electricity.
举例来说,中央处理器所消耗电力的电压准位(例如1.3伏特)较电源供应器所提供的电压准位为低,故藉由储能电感及储能电容的储能能力,并配合脉冲宽度调制(Pulse-width modulation,PWM)控制器来控制高栅极(Ugate)控制信号及低栅极(Lgate)控制信号,以分别对应控制一高栅极开关器及一低栅极开关器的开启/闭合状态,使电源供应器可提供电力至中央处理器。For example, the voltage level (such as 1.3 volts) of the power consumed by the CPU is lower than the voltage level provided by the power supply. A pulse-width modulation (PWM) controller is used to control a high gate (Ugate) control signal and a low gate (Lgate) control signal to control a high gate switch and a low gate switch respectively. The open/closed state enables the power supply to provide power to the CPU.
再者,上述二开关器所汲取的电力亦由电源供应器所提供,脉冲宽度调制控制器可依据中央处理器所汲取的电力大小而调整高栅极开关器及低栅极开关器的切换速度,当脉冲宽度调制信号通过电感后,即可满足中央处理器于重负载或轻负载下所需的电压位准。Furthermore, the power drawn by the above two switches is also provided by the power supply, and the pulse width modulation controller can adjust the switching speed of the high gate switch and the low gate switch according to the power drawn by the central processing unit , when the pulse width modulation signal passes through the inductor, the voltage level required by the central processing unit under heavy load or light load can be satisfied.
然而,上述的操作方式可以满足中央处理器所需的电压准位,但是于实际应用中,相位信号(Phase Signal)在电感附近会产生非常大的相位噪声(PhaseNoise),由于主机板的面积十分有限,其主机板上的线路布局及电子组件不可避免的会靠近上述所说的相位噪声,特别是电源芯片本身的一些控制信号被相位噪声干扰必然导致信号质量不足,且相位噪声在主机板周遭辐射,会影响主机板的电磁兼容性(Electromagnetic Compatibility,EMC)效果。However, the above-mentioned operation method can meet the voltage level required by the central processing unit, but in practical applications, the phase signal (Phase Signal) will generate very large phase noise (Phase Noise) near the inductor, because the area of the motherboard is very large Limited, the circuit layout and electronic components on the motherboard will inevitably be close to the above-mentioned phase noise, especially some control signals of the power chip itself are interfered by the phase noise, which will inevitably lead to insufficient signal quality, and the phase noise is around the motherboard. Radiation will affect the electromagnetic compatibility (Electromagnetic Compatibility, EMC) effect of the motherboard.
是以,在电流通过电源电路上的电感,其电感所产生的相位噪声将会影响到主机板或电路板周遭电子组件的传输效能,因此,要如何有效降低甚至消除电感所产生的相位噪声问题,即为目前亟欲研究改善的方向所在。Therefore, when the current passes through the inductance on the power circuit, the phase noise generated by the inductance will affect the transmission performance of the motherboard or electronic components around the circuit board. Therefore, how to effectively reduce or even eliminate the phase noise problem generated by the inductance , which is the direction of urgent research and improvement.
发明内容 Contents of the invention
本实用新型提供一种电感结构,用于解决目前已知设置于主机板上的电感所产生的相位噪声,容易对主机板周遭的电子组件造成电磁干扰,进而导致其它周遭电子组件的信号传输效能降低等问题。The utility model provides an inductance structure, which is used to solve the phase noise generated by the known inductance arranged on the main board, which is easy to cause electromagnetic interference to the electronic components around the main board, thereby causing signal transmission performance of other surrounding electronic components issues such as reduction.
根据本实用新型所公开的电感结构,包括有一电感组件、一第一绝缘层及一金属层。其中先将电感组件电性设置于电路板上,且电感组件具有至少一接点,并使接点与电路板上的一电源电路构成电性连接。再将第一绝缘层包覆住电感组件及接点,使得第一绝缘层将电感组件及其接点完全覆盖。之后,再将金属层包覆住第一绝缘层,且金属层设有至少一接地部。当金属层覆盖于第一绝缘层后,使得金属层的接地部与电路板上的一接地点构成电性连接。藉由金属层将电感组件所产生的一噪声屏蔽和吸收,并由接地部将噪声导引至接地点进行释放,以避免噪声对电路板上的其它电子组件产生干扰。According to the inductor structure disclosed in the utility model, it includes an inductor component, a first insulating layer and a metal layer. Wherein the inductance component is electrically arranged on the circuit board first, and the inductance component has at least one contact point, and the contact point is electrically connected with a power circuit on the circuit board. Then the first insulating layer covers the inductor component and the contact, so that the first insulating layer completely covers the inductor component and the contact. Afterwards, the metal layer is wrapped around the first insulating layer, and the metal layer is provided with at least one grounding portion. After the metal layer covers the first insulating layer, the ground portion of the metal layer is electrically connected to a ground point on the circuit board. A noise generated by the inductance component is shielded and absorbed by the metal layer, and the noise is guided to the ground point by the grounding part for release, so as to prevent the noise from interfering with other electronic components on the circuit board.
根据本实用新型所公开的电感结构,包括有一电感组件及一金属层。其中电感组件具有至少一接点,并将金属层包覆于电感组件的外缘,并使接点露出于金属层外。另外,金属层具有至少一接地部,当电感组件设置于一电路板后,金属层的接地部与电路板上的一接地点构成电性连接。藉由金属层将电感组件所产生的一噪声屏蔽和吸收,并由接地部将噪声导引至接地点进行释放,以避免噪声对电路板上的其它电子组件产生干扰。According to the inductor structure disclosed in the utility model, it includes an inductor component and a metal layer. The inductance component has at least one contact point, and the metal layer is coated on the outer edge of the inductance component, and the contact point is exposed outside the metal layer. In addition, the metal layer has at least one grounding portion, and when the inductance component is arranged on a circuit board, the grounding portion of the metal layer is electrically connected to a grounding point on the circuit board. A noise generated by the inductance component is shielded and absorbed by the metal layer, and the noise is guided to the ground point by the grounding part for release, so as to prevent the noise from interfering with other electronic components on the circuit board.
根据本实用新型所公开的电感结构功效在于,将电感组件上包覆有金属层,于电感组件通电后,可藉由金属层将电感组件本身所产生的噪声吸收,以降低电感组件对电路板上的周遭电子组件造成电磁干扰的现象,相对上,亦可避免电子组件对电感组件本身造成电磁干扰。According to the effect of the inductance structure disclosed in the utility model, the inductance component is covered with a metal layer. After the inductance component is energized, the metal layer can absorb the noise generated by the inductance component itself, so as to reduce the impact of the inductance component on the circuit board. The phenomenon of electromagnetic interference caused by the surrounding electronic components on the device can also be avoided.
附图说明 Description of drawings
图1为根据本实用新型第一实施例于包覆电感组件前的示意图;Fig. 1 is a schematic diagram according to the first embodiment of the present invention before covering the inductance component;
图2为根据本实用新型第一实施例于包覆电感组件后的示意图;Fig. 2 is the schematic diagram according to the first embodiment of the utility model after wrapping the inductance component;
图3为根据本实用新型第一实施例的剖面示意图;Fig. 3 is a schematic cross-sectional view according to the first embodiment of the utility model;
图4为根据本实用新型第一实施例的电源电路示意图;4 is a schematic diagram of a power supply circuit according to a first embodiment of the present invention;
图5为根据本实用新型第二实施例于包覆电感组件前的示意图;Fig. 5 is a schematic diagram before covering the inductance component according to the second embodiment of the present invention;
图6为根据本实用新型第二实施例于包覆电感组件后并设置于电路板上的示意图;FIG. 6 is a schematic diagram of the second embodiment of the present invention after covering the inductance component and setting it on the circuit board;
图7为根据本实用新型第二实施例的剖面示意图;以及7 is a schematic cross-sectional view according to a second embodiment of the present invention; and
图8为根据本实用新型第三实施例的剖面示意图。Fig. 8 is a schematic cross-sectional view according to a third embodiment of the present invention.
其中,附图标记:Among them, reference signs:
10 电感组件 11 第一接点10
12 第二接点 20 电路板12
21 电源电路 22 接点21
23 接地点 30 第一绝缘层23
40 金属层 41 接地部40
50 第二绝缘层50 second insulating layer
具体实施方式 Detailed ways
请参阅图1、图2所示的第一实施例的示意图。根据本实用新型所公开的电感结构,电感结构至少包含一电感组件10、一第一接点11及一第二接点12。此实施例中的电感结构应用于一电路板20上,而电感组件10内容置一线圈及一芯棒(图中未示),例如将线圈缠绕于芯棒上,其属于已知技术,故不在此多做赘述。而前述的二接点11、12以表面黏着(Surface Mount Technology,SMT)接点的型式为例,但并不以此为限。Please refer to the schematic diagrams of the first embodiment shown in Fig. 1 and Fig. 2 . According to the inductor structure disclosed in the present invention, the inductor structure at least includes an
特别注意的是,电感组件10与电路板20的一电源电路21构成电性连接时,使得第一接点11与第二接点12可以搭配电路板20上的对应接点的规格而设计,例如第一接点11与第二接点12可以为表面黏着型(Surface MountTechnology,SMT)、双排标准封装(Dual In Line Package,DIP)、或球栅阵列结构(Ball Grid Array,BGA)等规格的接点。It should be noted that when the
请继续参考图1至图3,将电感组件10设置于一电路板20上,且电路板20具有一电源电路21(如图4所示),并使电感组件10的第一接点11与第二接点12分别电性连接于电路板20上的对应接点22。Please continue to refer to FIGS. 1 to 3, the
当电感组件10以第一接点11与第二接点12电性连接于电路板20上后,可在电感组件10上包覆一第一绝缘层30。此第一绝缘层30将电感组件10、第一接点11与第二接点12完全覆盖,且第一绝缘层30为一绝缘胶带。After the
之后,再于第一绝缘层30上包覆有一金属层40,金属层40亦将第一绝缘层30全部覆盖。且金属层40具有一接地部41,并使接地部41与电路板20上的一接地点23相互电性接触。而接地部41的型态可依电路板20的接地点23规格而可为一表面黏着型(Surface Mount Technology,SMT)、一双排标准封装(Dual In Line Package,DIP)、或一球栅阵列结构(Ball Grid Array,BGA)或一导线(Wire)等型式。Afterwards, a
第一绝缘层30主要做为隔离二接点11、12与金属层40,避免二接点11、12与金属层40相互导通。The first insulating
如此,当电流通过电感组件10时,可藉由金属层40将通过电感组件10所产生的一相位噪声(Phase Noise)屏蔽和吸收,再由接地部41将金属层40所吸收的噪声导引至电路板20上的接地点23,再由电路板20上的接地点23将噪声释放,进而避免相位噪声(Phase Noise)对电路板20上的其它电子组件产生干扰。In this way, when the current passes through the
另外,当金属层40包覆于第一绝缘层30后,亦可进一步于金属层40上再披覆一第二绝缘层50。此第二绝缘层50的材质与第一绝缘层30的材质相同,为一绝缘胶带,用以隔离金属层40与电路板20上的周遭电子组件,避免金属层40与周遭电子组件相互接触。In addition, after the
是以,上述第一实施例将电感组件以第一接点11与第二接点12电性连接于电路板20之后,可依序将第一绝缘层30、金属层40及第二绝缘层50包覆于电感组件10上。如此,在电路板20上布满各种密集的功能性电子组件,可藉由本实用新型所公开的电感结构,以降低电感组件10产生的相位噪声对周遭电子组件造成干扰问题。Therefore, in the above-mentioned first embodiment, after the inductance component is electrically connected to the
请参阅图5至图7所示的第二实施例的示意图,根据本实用新型所公开的电感结构。其具体实施方式与前述第一实施例大致相同,以下仅就相异之处加以说明,其余相同处不再赘述。其中第二实施例主要将第一接点11及第二接点12分别设置于电感组件10的相对二侧,并于电感组件10的外缘包覆有一环绕的金属层40,并使金属层40包覆于电感组件10的中间部位,使得第一接点11与第二接点12露出于金属层40外。Please refer to the schematic diagrams of the second embodiment shown in FIG. 5 to FIG. 7 , according to the inductor structure disclosed in the present utility model. Its specific implementation is roughly the same as the aforementioned first embodiment, and only the differences will be described below, and the rest of the similarities will not be repeated. In the second embodiment, the
也就是说,金属层40包覆于电感组件10后,使得金属层40不会与第一接点11及第二接点12相互接触。另外,金属层40具有至少一接地部41,接地部41的型态可依电路板20的接地点23规格而可为一表面黏着型(SurfaceMount Technology,SMT)、一双排标准封装(Dual In Line Package,DIP)、一球栅阵列结构(Ball Grid Array,BGA)或一导线(Wire)等型式。That is to say, the
当电感组件10设置于电路板20后,将电感组件10的第一接点11与第二接点12分别电性连接于电路板20上的接点22,而金属层40的接地部41亦与电路板20上的接地点23相互构成电性接触。After the
再者,例如第一接点11与第二接点12可以为表面黏着型(Surface MountTechnology,SMT)与电路板20接点22电性连接(如图3、图7所示)。其第一接点11与第二接点12亦可以双排标准封装(Dual In Line Package,DIP)与电路板20接点22电性连接(如图8所示)。Furthermore, for example, the
但值得注意的是,根据本实用新型所公开的电感结构,将金属层40包覆于电感组件10外缘,于电感组件10通电后,电感组件10藉由金属层40可避免内部所产生的相位噪声对电路板20上的其它电子组件造成电磁干扰的现象,相对上,亦可避免电子组件对电感组件10本身造成电磁干扰。But it is worth noting that, according to the inductor structure disclosed in the present utility model, the
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| CN104575997A (en) * | 2013-10-29 | 2015-04-29 | 佳邦科技股份有限公司 | Surface mount type transformer structure and surface mount type transformer array |
| US9537377B2 (en) | 2012-04-28 | 2017-01-03 | Johnson Electric S.A. | Motor with low electromagetic interference |
| US10277098B2 (en) | 2014-08-06 | 2019-04-30 | Johnson Electric International AG | End cap assembly for suppressing electromagnetic interference and motor having the same |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9537377B2 (en) | 2012-04-28 | 2017-01-03 | Johnson Electric S.A. | Motor with low electromagetic interference |
| CN104575997A (en) * | 2013-10-29 | 2015-04-29 | 佳邦科技股份有限公司 | Surface mount type transformer structure and surface mount type transformer array |
| CN104575997B (en) * | 2013-10-29 | 2017-01-04 | 佳邦科技股份有限公司 | Surface mount transformer structure and surface mount transformer array |
| US10277098B2 (en) | 2014-08-06 | 2019-04-30 | Johnson Electric International AG | End cap assembly for suppressing electromagnetic interference and motor having the same |
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Granted publication date: 20100120 Termination date: 20130225 |