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CN201387404Y - A mold for testing mechanical properties of small samples under multi-physics coupling field - Google Patents

A mold for testing mechanical properties of small samples under multi-physics coupling field Download PDF

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CN201387404Y
CN201387404Y CN200920069134U CN200920069134U CN201387404Y CN 201387404 Y CN201387404 Y CN 201387404Y CN 200920069134 U CN200920069134 U CN 200920069134U CN 200920069134 U CN200920069134 U CN 200920069134U CN 201387404 Y CN201387404 Y CN 201387404Y
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mould
cylinder
size
mold
groove
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蔡艳红
唐云山
邓启煌
江莞
陈立东
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Shanghai Institute of Ceramics of CAS
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Shanghai Institute of Ceramics of CAS
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Abstract

本实用新型涉及一种多物理耦合场下小样品力学性能测试用模具,属于材料性能评价领域。本实用新型包括传载球(1)、上导向模(2)、压杆(3)、下导向模(4)、上承载模(5)和下承载模(6),与动态材料力学性能试验机、高温炉及交直流一体化高压电源配套使用,可以实现多物理耦合场(力、热、电)中金属、陶瓷、复合材料等韧、脆性小样品(厚度0.3-0.7mm,圆片直径、方片边长8-10mm)的力学性能(强度、弹性模量、韧脆转变温度、断裂韧性、疲劳和蠕变等)测试。本实用新型通过上、下承载模的分体设计,可以解决承载模在高温测试中的损坏和取放不便的问题,上承载模两侧开槽,用于小样品与高压电源两极的有效连接。

Figure 200920069134

The utility model relates to a mold for testing the mechanical properties of small samples under a multi-physics coupling field, which belongs to the field of material performance evaluation. The utility model comprises a load-passing ball (1), an upper guide die (2), a pressure rod (3), a lower guide die (4), an upper load-bearing die (5) and a lower load-bearing die (6), and the dynamic material mechanical properties The testing machine, high-temperature furnace and AC-DC integrated high-voltage power supply are used together, which can realize the tough and brittle small samples (thickness 0.3-0.7mm, wafer, etc.) Diameter, square piece side length 8-10mm) mechanical properties (strength, elastic modulus, ductile-brittle transition temperature, fracture toughness, fatigue and creep, etc.) test. The utility model can solve the problem of damage and inconvenient taking and placing of the load-bearing mold in the high-temperature test through the split design of the upper and lower load-bearing molds. Both sides of the upper load-bearing mold are slotted for the effective connection of small samples and the two poles of the high-voltage power supply. .

Figure 200920069134

Description

一种多物理耦合场下小样品力学性能测试用模具 A mold for testing mechanical properties of small samples under multi-physics coupling field

技术领域 technical field

本实用新型涉及一种多物理耦合场下小样品力学性能测试用模具,属于材料性能评价领域。The utility model relates to a mold for testing the mechanical properties of small samples under a multi-physics coupling field, which belongs to the field of material performance evaluation.

背景技术 Background technique

随着信息时代的来临,功能材料及器件的小型化和膜片化已成为材料应用发展的重要趋势之一,而传统的力学性能测试技术已不能满足微型化的功能材料及器件的发展需求,同时,为了适应功能材料及器件多场耦合的应用环境,迫切需要一种能够评价小样品在力、热、电及其耦合条件下力学性能的测试技术,而其中模具的设计是实现多场耦合条件下材料力学性能评价的关键因素。With the advent of the information age, the miniaturization and diaphragmization of functional materials and devices has become one of the important trends in the development of material applications, and the traditional mechanical performance testing technology can no longer meet the development needs of miniaturized functional materials and devices. At the same time, in order to adapt to the application environment of multi-field coupling of functional materials and devices, there is an urgent need for a testing technology that can evaluate the mechanical properties of small samples under force, heat, electricity and their coupling conditions, and the design of the mold is to achieve multi-field coupling The key factors in the evaluation of the mechanical properties of materials under certain conditions.

目前,小样品材料力学性能测试用模具一般由传载球、导向模、承载模和压杆组成,基于小冲压(Small punch)试验方法,和材料力学性能试验机(静态)配合使用,可以完成力场下材料力学性能的测试,相关的报道较多;在上述力场试验条件的基础上,与高温炉配合使用,可以完成力热耦合场下材料力学性能的测试需求,但一体结构的承载模设计容易在高温测试中发生由热膨胀引起的模具损坏,同时,样品也不易取放,力热耦合条件下小样品力学性能测试的报道相对少一些;在上述力场试验条件的基础上,与高压电源配套使用,日本东北大学完成了力电耦合场下小样品断裂性能的测试,但力电耦合场下其它性能的测试未见报道;而力热电耦合场中小样品力学性能的测试也未见报道。由于功能材料一般处于比较复杂的工作环境,同时在工程应用中也往往利用其力、热和电等多场耦合的特性,因此,迫切需要相应的测试设备及配套模具。At present, the molds for testing the mechanical properties of small samples are generally composed of load-bearing balls, guide molds, load-bearing molds and pressure rods. Based on the small punch (Small punch) test method and used in conjunction with the material mechanical properties testing machine (static), it can be completed There are many related reports on the test of the mechanical properties of materials under the force field; on the basis of the above test conditions of the force field, it can be used in conjunction with a high-temperature furnace to complete the test requirements of the mechanical properties of materials under the force-thermal coupling field, but the load-bearing capacity of the integrated structure Die design is prone to mold damage caused by thermal expansion during high temperature testing. At the same time, samples are not easy to take and place. There are relatively few reports on the mechanical properties of small samples under the condition of force-thermal coupling. Based on the above force field test conditions, and The high-voltage power supply is used together. Tohoku University in Japan has completed the test of the fracture performance of small samples under the electromechanical coupling field, but there are no reports on other performance tests under the electromechanical coupling field; and there is no test on the mechanical properties of small samples in the electromechanical coupling field. reports. Since functional materials are generally in a relatively complex working environment, and their multi-field coupling characteristics such as force, heat, and electricity are often used in engineering applications, corresponding testing equipment and supporting molds are urgently needed.

发明内容 Contents of the invention

本实用新型的目的在于提出一种多物理耦合场下小样品力学性能测试用模具,为了实现上述目的,进行了如下设计:The purpose of this utility model is to propose a mold for testing the mechanical properties of small samples under a multi-physics coupling field. In order to achieve the above-mentioned purpose, the following design is carried out:

本实用新型模具包括传载球(1)、上导向模(2)、压杆(3)、下导向模(4)、上承载模(5)和下承载模(6)六个部件,具体特征为:The mold of the utility model comprises six parts of a transmission ball (1), an upper guide die (2), a pressure bar (3), a lower guide die (4), an upper load die (5) and a lower load die (6). Features are:

上导向模(2)是一柱体结构,柱体上段尺寸大于下段尺寸;其上端面中部具有一半球形凹槽,凹槽尺寸与传载球(1)尺寸相当;柱体下段尺寸与下导向模(4)上部凹槽尺寸相当;上导向模(2)下端含一上方封闭的圆柱形内孔;The upper guide die (2) is a cylindrical structure, the size of the upper section of the cylinder is larger than the size of the lower section; the middle part of the upper end surface has a hemispherical groove, and the size of the groove is equivalent to the size of the transfer ball (1); the size of the lower section of the cylinder is the same as that of the lower guide The upper groove of the mold (4) has the same size; the lower end of the upper guide mold (2) contains a cylindrical inner hole closed above;

所述的柱体优选圆柱体或方形柱体。The cylinder is preferably a cylinder or a square cylinder.

压杆(3)为一细长圆柱状杆,上端面为半球头,与小样品(7)接触的下端为平头,压杆(3)直径小于下导向模(4)下部圆柱状通孔直径;压杆(3)与上导向模(2)、下导向模(4)配合,用于传递载荷。The pressure rod (3) is a slender cylindrical rod, the upper end surface is a hemispherical head, and the lower end in contact with the small sample (7) is a flat head, and the diameter of the pressure rod (3) is smaller than the diameter of the lower cylindrical through hole of the lower guide die (4); Press bar (3) cooperates with upper guide die (2) and lower guide die (4) to transmit load.

下导向模(4)是一柱状结构,上段柱体尺寸大于下段尺寸;其上端面中部具有柱形凹槽,固定上导向模(2);下段柱体为方形,与上承载模(5)上部凹槽尺寸相当,放置在上承载模(5)内;下导向模(4)内具有一上端与凹槽连通的圆柱状通孔,通孔中轴与下导向模(4)中轴重合;The lower guide die (4) is a columnar structure, and the size of the upper cylinder is larger than the size of the lower one; the middle part of the upper end face has a cylindrical groove to fix the upper guide die (2); the lower cylinder is square, and the upper bearing die (5) The upper groove has the same size and is placed in the upper carrier mold (5); the lower guide mold (4) has a cylindrical through hole whose upper end communicates with the groove, and the central axis of the through hole coincides with the central axis of the lower guide mold (4) ;

所述的上段柱体及柱形凹槽优选圆柱体或方形柱体。The upper cylinder and the cylindrical groove are preferably cylinders or square cylinders.

上承载模(5)是一柱状结构,上端面具有一方形凹槽,固定下导向模(4);下段柱体中有一个凹槽,与上端面方形凹槽相通,凹槽与下承载模(6)尺寸相当,放置在下承载模(6)上;上承载模(5)下部两侧开有槽口;The upper bearing mold (5) is a columnar structure with a square groove on the upper end surface to fix the lower guide mold (4); there is a groove in the lower column body, which communicates with the square groove on the upper end surface, and the groove is connected to the lower bearing mold (6) The size is equivalent, and it is placed on the lower carrier mold (6); the upper carrier mold (5) has notches on both sides of the lower part;

所述的柱状优选圆柱状或方形柱状。The columnar shape is preferably cylindrical or square columnar.

下承载模(6)是一柱状结构,柱状内部含有通孔,通孔中轴与下承载模(6)中轴重合,通孔尺寸大于压杆(3)尺寸;下承载模(6)下部具有柱状凹槽,凹槽上端与通孔相通,便于小样品(7)下表面变形的测试。The lower bearing mold (6) is a columnar structure, and the inside of the column contains a through hole, the central axis of the through hole coincides with the central axis of the lower bearing mold (6), and the size of the through hole is larger than that of the pressure bar (3); the lower part of the lower bearing mold (6) It has a columnar groove, and the upper end of the groove communicates with the through hole, which is convenient for testing the deformation of the lower surface of the small sample (7).

所述的柱状优选圆柱状或方形柱状。The columnar shape is preferably cylindrical or square columnar.

小样品(7)包括圆片和方片,厚度可选用多种尺寸,优选厚度尺寸为0.3-0.7mm,优选圆片直径、方片边长为8-10mm。Small samples (7) include discs and squares, and the thickness can be selected in various sizes, preferably 0.3-0.7 mm in thickness, preferably 8-10 mm in diameter and side length of the square.

本实用新型模具装置的有益效果:The beneficial effects of the utility model mold device:

1.将一体化结构的承载模设计改为上、下两部分的分体结构,具体包括上承载模(5)和下承载模(6),这样可以解决高温测试中由于热膨胀引起的一体化承载模具的损坏以及小样品(7)取放不便的问题,以实现力热耦合条件下小样品(7)的力学性能测试。1. Change the design of the load-bearing mold of the integrated structure to a split structure of the upper and lower parts, specifically including the upper load-bearing mold (5) and the lower load-bearing mold (6), which can solve the problem of integration caused by thermal expansion in high-temperature tests The problem of the damage of the load-bearing mold and the inconvenience of taking and placing the small sample (7) is used to realize the mechanical performance test of the small sample (7) under the condition of force-thermal coupling.

2.在上承载模(5)两侧开槽,这一设计便于高压电源(10)两极及压电陶瓷小样品(7)上、下表面间的电路连接,同时给连接线路外部的绝缘处理预留空间,以实现力电耦合场中压电陶瓷小样品(7)的力学性能测试。2. Slots are made on both sides of the upper carrier mold (5). This design is convenient for the circuit connection between the two poles of the high-voltage power supply (10) and the upper and lower surfaces of the small piezoelectric ceramic sample (7), and at the same time provides insulation treatment for the outside of the connecting line A space is reserved to realize the mechanical performance test of the piezoelectric ceramic small sample (7) in the electromechanical coupling field.

3.本实用新型模具与动态材料力学性能试验机(8)、高温炉(9)及交直流一体化高压电源(10)配合使用,可以实现小样品(7)在力、热、电及其耦合条件下力学性能的测试。3. The mold of the utility model is used in conjunction with the dynamic material mechanical performance testing machine (8), the high-temperature furnace (9) and the AC-DC integrated high-voltage power supply (10), which can realize the small sample (7) in force, heat, electricity and Testing of mechanical properties under coupled conditions.

4.压杆(3)与小样品(7)接触端为平头,减少了加载过程中的应力集中,本实用新型模具可以满足金属、陶瓷、复合材料等多种韧、脆性小样品(7)的力学性能测试。4. The contact end of the pressure rod (3) and the small sample (7) is flat, which reduces the stress concentration during the loading process. The mold of the utility model can meet the requirements of various tough and brittle small samples (7) such as metal, ceramics, and composite materials. mechanical performance test.

5.本实用新型模具可以用于小样品(7)的强度、弹性模量、脆韧转变温度、断裂韧性、疲劳和蠕变等力学性能的测试。5. The mold of the utility model can be used for testing mechanical properties such as strength, elastic modulus, brittle-ductile transition temperature, fracture toughness, fatigue and creep of small samples (7).

因此,本实用新型模具适于多种小样品(7)在多物理耦合条件下的多种力学性能的测试,以满足材料在多场耦合的工程应用中力学性能的评价需求。Therefore, the mold of the utility model is suitable for testing various mechanical properties of various small samples (7) under multi-physics coupling conditions, so as to meet the evaluation requirements of mechanical properties of materials in multi-field coupling engineering applications.

附图说明 Description of drawings

图1上导向模(2)结构图。Fig. 1 upper guide mold (2) structural diagram.

图2下导向模(4)结构图。Fig. 2 lower guide mold (4) structural diagram.

图3上承载模(5)(上、下正向放置)结构图。Fig. 3 upper bearing mold (5) (upper and lower positive placement) structural diagram.

图4上承载模(5)(上、下反向放置)结构图。Fig. 4 is a structural diagram of the upper carrier mold (5) (placed up and down reversely).

图5下承载模(6)结构图。Fig. 5 lower carrier mold (6) structural diagram.

图6本模具整体设计结构图;其中1为传载球、2为上导向模、3为压杆、4为下导向模、5为上承载模6、下承载模和7为样品。Figure 6 is the overall design structure diagram of the mold; 1 is the transfer ball, 2 is the upper guide mold, 3 is the pressure bar, 4 is the lower guide mold, 5 is the upper bearing mold 6, the lower bearing mold and 7 is the sample.

图7本模具与材料试验机(8)配合进行材料力学性能测试的示意图。Fig. 7 is a schematic diagram of cooperating the mold with the material testing machine (8) to test the mechanical properties of the material.

图8Al2O3陶瓷小样品(7)在力场条件下的负载-位移曲线。Fig. 8 Load-displacement curve of a small Al 2 O 3 ceramic sample (7) under force field conditions.

具体实施方式 Detailed ways

参见图6、7组装模具,下承载模(6)固定在材料力学性能试验机(8)上,上承载模(5)套在下承载模(6)上,Al2O3陶瓷小样品(7)抛光面朝下通过上承载模(5)上端的方形凹槽,置于下承载模(6)上表面,且使上承载模(5)方孔中心、小样品(7)中心与下承载模(6)通孔中心在一条直线上,下导向模(4)下段方形柱体套入上承载模(5)上端的凹槽,压杆(3)平头端通过下导向模(4)内圆柱状通孔压在小样品(7)上,上导向模(2)套进下导向模(4)内,并使压杆(3)半球头端抵在上导向模(2)下部的圆孔内,传载球(1)置于上导向模(2)的半球体内。Referring to Figures 6 and 7 to assemble the mould, the lower carrier mold (6) is fixed on the material mechanical performance testing machine (8), the upper carrier mold (5) is set on the lower carrier mold (6), and the Al 2 O 3 ceramic small sample (7 ) pass through the square groove at the upper end of the upper die (5) with the polished side facing down, and place it on the upper surface of the lower die (6), and make the center of the square hole of the upper die (5) and the center of the small sample (7) and the center of the lower die The center of the through hole of the mold (6) is on a straight line, the lower square column of the lower guide mold (4) is inserted into the groove on the upper end of the upper bearing mold (5), and the flat end of the pressure rod (3) passes through the lower guide mold (4) The cylindrical through hole is pressed on the small sample (7), the upper guide die (2) is inserted into the lower guide die (4), and the hemispherical head end of the pressing rod (3) is pressed against the circle at the lower part of the upper guide die (2). In the hole, the carrying ball (1) is placed in the hemisphere of the upper guide mold (2).

在此基础上,由材料力学性能试验机(8)提供的竖直向下的压力通过传载球(1)、上导向模(2)和压杆(3)以0.05mm/min的速率均匀施加到Al2O3陶瓷小样品(7)上,利用位于模具上方的载荷传感器(11)和下方的高精度位移传感器(12),可实时获得小样品(7)的负载和小样品(7)下表面中心位移之间的关系,如图8所示,借助于相关的数学公式或模拟计算,可以获取小样品(7)的强度等力学性能。On this basis, the vertical downward pressure provided by the material mechanical performance testing machine (8) is uniform at a rate of 0.05mm/min Applied on the Al 2 O 3 ceramic small sample (7), the load of the small sample (7) and the small sample (7 ) relationship between the center displacement of the lower surface, as shown in Figure 8, with the help of relevant mathematical formulas or simulation calculations, the strength and other mechanical properties of the small sample (7) can be obtained.

Claims (5)

1, a kind of many physical coupling small sample Mechanics Performance Testing after the match mould, comprise pass to carry a ball (1), on lead mould (2), depression bar (3), down lead mould (4), on carry mould (5) and carry mould (6) down, it is characterized in that:
Last guiding mould (2) is a column structure, and cylinder epimere size is greater than the hypomere size; Its middle part, upper surface has a hemispherical groove, and groove size is suitable with biography year ball (1) size; Cylinder hypomere size is with guiding mould (4) upper grooves size is suitable down; Last guiding mould (2) lower end contains the cylindrical bore of top sealing;
Depression bar (3) is an elongate cylindrical shape bar, and the upper surface is a hemispherical head, and the lower end is a tack, depression bar (3) diameter less than under mould (4) the lower cylindrical shape through-hole diameter that leads;
Under the mould (4) that leads be a column structure, the epimere cylinder sizes is greater than the hypomere size; Its middle part, upper surface has cylindrical groove, the fixing guiding mould (2) of going up; The hypomere cylinder is square, and is suitable with last carrying mould (5) upper grooves size, is placed in the carrying mould (5); Leading down has the cylindric through hole that a upper end is communicated with groove in the mould (4), and the through hole axis overlaps with guiding mould (4) axis down;
Last carrying mould (5) is a column structure, and the upper surface has a square groove, fixing guiding mould (4) down; A groove is arranged in the hypomere cylinder, communicate with the upper surface square groove, groove is placed on down on the carrying mould (6) with carrying mould (6) size is suitable down; Last carrying mould (5) both sides, bottom have notch;
Under to carry mould (6) be a column structure, column-shaped internal section contains through hole, the through hole axis overlaps with carrying mould (6) axis down, clear size of opening is greater than depression bar (3) size; Under carry mould (6) bottom and have cylindrical recesses, the groove upper end communicates with through hole.
By the described a kind of many physical coupling of claim 1 small sample Mechanics Performance Testing after the match mould, it is characterized in that 2, the described column structure of going up the guiding mould is right cylinder or square cylinder.
By the described a kind of many physical coupling of claim 1 small sample Mechanics Performance Testing after the match mould, it is characterized in that 3, described the epimere cylinder and the cylindrical groove of guiding mould down are right cylinder or square cylinder.
By the described a kind of many physical coupling of claim 1 small sample Mechanics Performance Testing after the match mould, it is characterized in that 4, the described column structure of going up the carrying mould is right cylinder or square cylinder.
By the described a kind of many physical coupling of claim 1 small sample Mechanics Performance Testing after the match mould, it is characterized in that 5, the described column structure of carrying mould down is right cylinder or square cylinder.
CN200920069134U 2009-03-20 2009-03-20 A mold for testing mechanical properties of small samples under multi-physics coupling field Expired - Fee Related CN201387404Y (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
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CN102042939A (en) * 2010-10-29 2011-05-04 华东理工大学 Miniature specimen creep test system and test method
CN102607953A (en) * 2012-03-15 2012-07-25 东华大学 Mechanics performance testing device used under condition of piezoelectric ceramic electromechanical coupling and method
CN102607971A (en) * 2012-03-15 2012-07-25 东华大学 Test method for cyclic fatigue life under condition of piezoelectric ceramics force electric coupling
CN102607972A (en) * 2012-03-15 2012-07-25 东华大学 Dynamic fatigue performance testing method used under condition of piezoelectric ceramic electromechanical coupling
CN105527157A (en) * 2015-12-24 2016-04-27 北京航空航天大学 Rapid-assembling and dissembling split clamp used for fatigue test
CN112179753A (en) * 2020-09-16 2021-01-05 西安交通大学 A device and method for evaluating ductile-brittle transition behavior of metallic materials

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102042939A (en) * 2010-10-29 2011-05-04 华东理工大学 Miniature specimen creep test system and test method
CN102607953A (en) * 2012-03-15 2012-07-25 东华大学 Mechanics performance testing device used under condition of piezoelectric ceramic electromechanical coupling and method
CN102607971A (en) * 2012-03-15 2012-07-25 东华大学 Test method for cyclic fatigue life under condition of piezoelectric ceramics force electric coupling
CN102607972A (en) * 2012-03-15 2012-07-25 东华大学 Dynamic fatigue performance testing method used under condition of piezoelectric ceramic electromechanical coupling
CN105527157A (en) * 2015-12-24 2016-04-27 北京航空航天大学 Rapid-assembling and dissembling split clamp used for fatigue test
CN105527157B (en) * 2015-12-24 2018-03-13 北京航空航天大学 A kind of split type fixture of quick despatch for fatigue test
CN112179753A (en) * 2020-09-16 2021-01-05 西安交通大学 A device and method for evaluating ductile-brittle transition behavior of metallic materials

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