CN201387385Y - Integrated piezoelectric multi-channel scanning structural health monitoring system based on computer bus - Google Patents
Integrated piezoelectric multi-channel scanning structural health monitoring system based on computer bus Download PDFInfo
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Abstract
本实用新型公开了一种基于计算机总线的集成压电多通道扫查结构健康监测系统,包括系统电源、系统总线背板、系统控制器卡、触摸屏、任意波形产生卡、高速数据采集卡、高频功率放大器卡、程控增益电荷放大器卡、传感器多通道切换卡。除系统电源外,触摸屏和各个板卡连接在统一的计算机系统总线背板上,各板卡和系统控制器卡之间通过计算机总线进行通讯,触摸屏直接通过系统控制器卡的显示器接口与其通讯。本系统可对压电激励-传感网络进行多通道扫查,便于对大型工程结构实现在线的结构健康监测;系统体积小,集成度高,结构紧凑,使用方便;具有统一的集成化软件系统,可自动提取常见结构损伤特征,并损伤判别;操作方便,系统监测在线性能好。
The utility model discloses an integrated piezoelectric multi-channel scanning structural health monitoring system based on a computer bus, comprising a system power supply, a system bus backboard, a system controller card, a touch screen, an arbitrary waveform generation card, a high-speed data acquisition card, a high-speed Frequency power amplifier card, programmable gain charge amplifier card, sensor multi-channel switching card. In addition to the system power supply, the touch screen and each board are connected to the unified computer system bus backplane, and the boards and the system controller card communicate through the computer bus, and the touch screen directly communicates with the display interface of the system controller card. This system can perform multi-channel scanning on the piezoelectric excitation-sensing network, which is convenient for on-line structural health monitoring of large-scale engineering structures; the system is small in size, highly integrated, compact in structure, and easy to use; it has a unified integrated software system , can automatically extract common structural damage features, and damage discrimination; easy to operate, good online performance of system monitoring.
Description
技术领域 technical field
本实用新型涉及一种结构健康监测系统,尤其涉及一种基于计算机总线的,用于控制压电激励传感网络实现结构健康监测的多通道扫查集成系统。The utility model relates to a structural health monitoring system, in particular to a computer bus-based multi-channel scanning integrated system for controlling a piezoelectric excitation sensor network to realize structural health monitoring.
背景技术 Background technique
结构健康监测技术是采用智能材料结构的新概念,利用集成在结构中的先进传感/驱动元件网络,在线实时地获取与结构健康状况相关的信息(如应力、应变、温度、振动模态、波传播特性等),结合先进的信号信息处理方法和材料结构力学建模方法,提取结构损伤特征参数,识别结构的状态,包括损伤,并对结构的不安全因素,在其早期就加以控制以消除安全隐患或控制安全隐患的进一步发展,从而实现结构健康自诊断,保证结构的安全和降低维修费用。Structural health monitoring technology is a new concept of intelligent material structure, which uses the advanced sensor/drive element network integrated in the structure to obtain information related to the health of the structure online and in real time (such as stress, strain, temperature, vibration mode, Wave propagation characteristics, etc.), combined with advanced signal information processing methods and material structure mechanics modeling methods, extract structural damage characteristic parameters, identify the state of the structure, including damage, and control the unsafe factors of the structure at an early stage to ensure Eliminate safety hazards or control the further development of safety hazards, so as to realize structural health self-diagnosis, ensure structural safety and reduce maintenance costs.
基于主动监测技术的结构健康监测方法是一种典型的、行之有效的热点研究方法。该方法一般由埋入结构的驱动器(如压电元件)首先对结构进行主动激励,在结构中激发弹性波或使结构处于轻微振动状态,同时使用单个或多个传感器(如压电元件)感知结构不同位置的传感信号,结构中的损伤会引起传感信号的改变,据此改变可对结构中的损伤进行判别,获得结构状态信息。国际上已有大量文献报道基于主动监测技术的结构健康监测方法的研究进展,这些研究表明此方法行之有效,具有重要的应用前景。The structural health monitoring method based on active monitoring technology is a typical and effective hot research method. In this method, the driver (such as a piezoelectric element) embedded in the structure is generally used to actively excite the structure first, and the elastic wave is excited in the structure or the structure is in a slight vibration state, and at the same time, a single or multiple sensors (such as a piezoelectric element) are used to sense For the sensing signals at different positions of the structure, the damage in the structure will cause the change of the sensing signal. Based on the change, the damage in the structure can be judged and the state information of the structure can be obtained. There have been a large number of literatures in the world reporting the research progress of structural health monitoring methods based on active monitoring technology. These studies show that this method is effective and has important application prospects.
目前,基于主动监测技术的结构健康监测方法所使用的仪器是由多个分散独立仪器搭建起来的一个包含多个独立仪器的仪器系统。这个仪器系统包含的独立仪器有:任意波形产生器(函数发生器),宽带功率放大器,电荷放大器,基于数据采集卡的计算机数据采集系统或者示波器。这些独立的仪器设备使用不同的软件进行工作,这就使得由它们构成的仪器系统软件不统一,用户使用起来极为不便,必须要对每个仪器进行手动调整,而且这个仪器系统由于独立仪器很多导致硬件重量大、连线多,同样使得用户使用不方便,这样的仪器系统不适合实际工程应用的需要。例如:飞行器结构的健康监测目前是结构健康监测技术应用的一个重要领域,应用于飞行器结构的健康监测系统必须体积小、重量轻、便于携带和安装、方便飞机维护人员使用;在对土木结构的健康监测中,健康监测控制室大小有限,而且还有其它一些监控设备,所以同样要求结构健康监测系统体积小,便于操作。对于这些要求,现有仪器系统无法到达。因此迫切需要研制集成度高、体积小、重量轻、便携带的结构健康监系统。At present, the instruments used in the structural health monitoring method based on active monitoring technology are an instrument system consisting of multiple independent instruments built up by multiple independent instruments. The independent instruments included in this instrument system are: arbitrary waveform generator (function generator), broadband power amplifier, charge amplifier, computer data acquisition system or oscilloscope based on data acquisition card. These independent instruments and equipment use different software to work, which makes the instrument system software composed of them inconsistent, and it is extremely inconvenient for users to use. Each instrument must be manually adjusted, and this instrument system is caused by many independent instruments. The heavy hardware and many connections also make it inconvenient for users to use. Such an instrument system is not suitable for practical engineering applications. For example: the health monitoring of aircraft structure is currently an important field of structural health monitoring technology application. The health monitoring system applied to aircraft structure must be small in size, light in weight, easy to carry and install, and convenient for aircraft maintenance personnel to use; In health monitoring, the size of the health monitoring control room is limited, and there are other monitoring equipment, so the structural health monitoring system is also required to be small in size and easy to operate. For these requirements, existing instrument systems cannot meet. Therefore, it is urgent to develop a structural health monitoring system with high integration, small size, light weight and portability.
随着结构健康监测技术工程化应用的日益发展,结构健康监测所需要监测的结构面积逐步增大,压电元件更多的是以激励-传感网络阵列形式使用。现有的仪器系统在压电激励-传感网络阵列各通道的切换上极为不便。此时针对压电激励-传感网络,基于计算机总线的集成压电多通道扫查结构健康监测系统的实现变得至关重要。With the increasing development of engineering applications of structural health monitoring technology, the area of structures that need to be monitored for structural health monitoring is gradually increasing, and piezoelectric elements are more often used in the form of excitation-sensing network arrays. The existing instrument system is extremely inconvenient in the switching of each channel of the piezoelectric excitation-sensing network array. At this time, for the piezoelectric excitation-sensing network, the realization of the integrated piezoelectric multi-channel scanning structure health monitoring system based on the computer bus becomes very important.
发明内容 Contents of the invention
1、技术问题:本实用新型要解决的技术问题提供一种基于计算机总线,小型化,集成化,适于工程应用的结构健康监测系统,用于控制由压电元件组成的激励-传感网络对结构进行在线健康监测工作。1. Technical problem: The technical problem to be solved by the utility model is to provide a computer bus-based, miniaturized, integrated structural health monitoring system suitable for engineering applications, which is used to control the excitation-sensing network composed of piezoelectric elements Perform online health monitoring of structures.
2、技术方案:为了解决上述的技术问题,本实用新型的基于计算机总线的集成压电多通道扫查结构健康监测系统,包括系统电源、系统总线背板、系统控制器卡、触摸屏、任意波形产生卡、高速数据采集卡、高频功率放大器卡、程控增益电荷放大器卡、传感器多通道切换卡。2. Technical solution: In order to solve the above technical problems, the integrated piezoelectric multi-channel scanning structural health monitoring system based on computer bus of the present invention includes system power supply, system bus backplane, system controller card, touch screen, arbitrary waveform Generation card, high-speed data acquisition card, high-frequency power amplifier card, program-controlled gain charge amplifier card, sensor multi-channel switching card.
所述系统电源、系统总线背板、系统控制器卡、触摸屏、任意波形产生卡、高速数据采集卡、高频功率放大器卡、程控增益电荷放大器卡、传感器多通道切换卡、集成软件集成在可防止电磁干扰的计算机整体式铝合金散热外壳内。The system power supply, system bus backplane, system controller card, touch screen, arbitrary waveform generation card, high-speed data acquisition card, high-frequency power amplifier card, program-controlled gain charge amplifier card, sensor multi-channel switching card, and integrated software are integrated in the available Inside the integral aluminum alloy cooling case of the computer to prevent electromagnetic interference.
除系统电源外,触摸屏和各个板卡连接在统一的计算机系统总线背板上,各板卡和系统控制器卡之间通过总线进行通讯,触摸屏直接通过系统控制器卡的显示器接口与其通讯。In addition to the system power supply, the touch screen and each board are connected to the unified computer system bus backplane, and the boards communicate with the system controller card through the bus, and the touch screen directly communicates with the display interface of the system controller card.
系统控制器卡将数字量形式的激励信号通过总线传送到任意波形产生卡,任意波形产生卡通过D/A转换将激励信号以模拟量形式输出至高频功率放大器卡,高频功率放大器卡将激励信号的功率提升后传输至传感器多通道切换卡,传感器多通道切换卡再将激励信号输入到外界压电激励-传感网络中选定的激励压电元件;外界压电激励-传感网络中选定的传感压电元件产生的模拟量形式的传感信号通过传感器多通道切换卡传输至程控增益电荷放大器卡进行放大,放大后的传感信号经高速数据采集卡通过A/D转换成为数字量后再传输至系统控制器卡;系统控制器卡产生的通道控制信号通过总线传送到传感器多通道切换卡,控制其进行通道切换,同时监测该卡的通道切换状态;系统控制器卡产生的放大倍数控制信号通过总线传送到程控增益电荷放大器卡控制其放大倍数和灵敏度,同时监测该卡的控制状态。The system controller card transmits the excitation signal in the form of digital quantity to the arbitrary waveform generation card through the bus, and the arbitrary waveform generation card outputs the excitation signal in the form of analog quantity to the high-frequency power amplifier card through D/A conversion, and the high-frequency power amplifier card will After the power of the excitation signal is increased, it is transmitted to the sensor multi-channel switching card, and the sensor multi-channel switching card then inputs the excitation signal to the selected excitation piezoelectric element in the external piezoelectric excitation-sensing network; the external piezoelectric excitation-sensing network The sensing signal in the form of analog quantity generated by the selected sensing piezoelectric element is transmitted to the programmable gain charge amplifier card for amplification through the sensor multi-channel switching card, and the amplified sensing signal is converted by A/D through the high-speed data acquisition card After becoming a digital quantity, it is transmitted to the system controller card; the channel control signal generated by the system controller card is transmitted to the sensor multi-channel switching card through the bus to control it to switch channels, and monitor the channel switching status of the card at the same time; the system controller card The generated magnification control signal is transmitted to the programmable gain charge amplifier card through the bus to control its magnification and sensitivity, and at the same time monitor the control state of the card.
系统控制器卡实际上为一个计算机系统主板卡,它包含了基本的CPU、内存、硬盘、显示器控制等基本模块。系统控制器卡和系统总线背板结合在一起为任意波形产生卡、高速数据采集卡、程控增益电荷放大器卡以及传感器多通道切换卡提供统一的计算机总线平台。系统控制器卡的功能是处理所有的系统和应用软件,发出对所有的硬件的控制指令,并且处理所有的数据结果。The system controller card is actually a computer system motherboard card, which includes basic modules such as CPU, memory, hard disk, and display control. The combination of the system controller card and the system bus backplane provides a unified computer bus platform for arbitrary waveform generation cards, high-speed data acquisition cards, program-controlled gain charge amplifier cards, and sensor multi-channel switching cards. The function of the system controller card is to process all system and application software, issue control commands to all hardware, and process all data results.
任意波形产生卡的功能是产生主动结构健康监测中的多种激励信号,它可以产生窄带Lamb波、宽带Lamb波以及正弦波波、方波等等常用的激励信号,也可以根据实际监测的需要进行编程产生各种特殊的激励信号,其产生的信号频率范围较宽,可以是从DC到5MHz连续频率范围的信号,信号幅值可以从0到±10V连续可调,并且具备输出滤波功能,产生信号的电压精度较高。The function of the arbitrary waveform generation card is to generate a variety of excitation signals in active structural health monitoring. It can generate narrow-band Lamb waves, wide-band Lamb waves, sine waves, square waves, etc. Perform programming to generate various special excitation signals. The generated signal has a wide frequency range, which can be a signal in a continuous frequency range from DC to 5MHz. The signal amplitude can be continuously adjusted from 0 to ±10V, and has an output filter function. The voltage accuracy of the generated signal is high.
高频功率放大器卡只使用总线上提供的电源,不接受控制器卡的控制。它的功能是提高由任意波形产生卡的激励信号的功率,由于实际监测结构面积大,由任意波形产生卡的激励信号需要经过高频功率放大器卡提高激励信号功率才能输入压电激励-传感网络。高频功率放大器卡的工作带宽能够达到500KHz的-3dB带宽,输出电压最高达到±70V。The high-frequency power amplifier card only uses the power provided on the bus and does not accept the control of the controller card. Its function is to increase the power of the excitation signal of the card generated by the arbitrary waveform. Due to the large area of the actual monitoring structure, the excitation signal of the card generated by the arbitrary waveform needs to pass through the high-frequency power amplifier card to increase the power of the excitation signal before inputting the piezoelectric excitation-sensing network. The working bandwidth of the high-frequency power amplifier card can reach -3dB bandwidth of 500KHz, and the output voltage can reach up to ±70V.
传感器多通道切换卡是实现多通道扫查的功能,为大面积结构健康监测中使用压电激-传感网络提供了稳定准确的通道切换功能。他接收高频功率放大器卡输出的高频大功率激励信号,输送给选定的激励元件,并且接收选定传感元件的传感信号,输出给程控增益电荷放大器卡,激励信号的施加和传感信号的采集在该模块中得到了有效的控制。The sensor multi-channel switching card is a function to realize multi-channel scanning, and provides a stable and accurate channel switching function for the use of piezoelectric excitation-sensing networks in large-area structural health monitoring. It receives the high-frequency high-power excitation signal output by the high-frequency power amplifier card, sends it to the selected excitation element, and receives the sensing signal of the selected sensor element, and outputs it to the programmable gain charge amplifier card. The application and transmission of the excitation signal The collection of sensing signals has been effectively controlled in this module.
程控增益电荷放大器卡的功能是放大压电激励-传感网络的传感信号。它的放大倍数和灵敏度可以根据实际监测的需要,通过程序来调整;它的工作带宽为15KHz到500KHz。The function of the programmable gain charge amplifier card is to amplify the sensing signal of the piezoelectric excitation-sensing network. Its magnification and sensitivity can be adjusted through the program according to the needs of actual monitoring; its working bandwidth is from 15KHz to 500KHz.
高速数据采集卡的功能是对由压电元件组成的激励-传感网络的传感信号进行高速数据信号采集。它的采样率可以到达60MHz,而且具备四路同时采集功能。它的高速高精度性能保证了传感信号的精度,从而提高了损伤判别的准确性和实时性。The function of the high-speed data acquisition card is to collect high-speed data signals from the sensing signals of the excitation-sensing network composed of piezoelectric elements. Its sampling rate can reach 60MHz, and it has four simultaneous acquisition functions. Its high-speed and high-precision performance ensures the accuracy of sensing signals, thereby improving the accuracy and real-time performance of damage discrimination.
系统电源、系统总线背板、系统控制器卡、任意波形产生卡、高速数据采集卡、高频功率放大器卡、程控增益电荷放大器卡以及传感器多通道切换卡块集成在计算机可防止电磁干扰的整体式铝合金散热外壳内。利用这种整体散热式铝合金机箱封装,可以实现稳定的、集成度高、体积小、重量轻、便携带的集成压电多通道扫查结构健康监测系统。System power supply, system bus backplane, system controller card, arbitrary waveform generation card, high-speed data acquisition card, high-frequency power amplifier card, program-controlled gain charge amplifier card and sensor multi-channel switching card are integrated in the computer to prevent electromagnetic interference. Type aluminum alloy cooling case. Using this overall heat dissipation aluminum alloy chassis package, a stable, highly integrated, small size, light weight, and portable integrated piezoelectric multi-channel scanning structural health monitoring system can be realized.
整体式铝合金散热外壳内嵌有带触摸屏功能的系统用户操作界面(触摸屏显示器),该系统用户操作界面直接与系统控制器卡通过系统背板连接通讯,以利于用户对本系统的操作和控制。The integral aluminum alloy heat dissipation shell is embedded with a system user interface (touch screen display) with touch screen function. The system user interface directly communicates with the system controller card through the system backplane to facilitate the user's operation and control of the system.
本系统使用的集成软件包含三个模块:软硬件管理模块、信号特征提取模块和损伤诊断模块。The integrated software used in this system includes three modules: software and hardware management module, signal feature extraction module and damage diagnosis module.
3、有益效果:本实用新型的基于计算机总线的集成压电多通道扫查结构健康监测系统可以方便的对压电激励-传感网络进行多通道扫查,便于对大型航空航天结构、土木结构实现在线的结构健康监测:(1)本系统提供高效,稳定的通道切换,便于实现用压电激励-传感网络对结构进行大范围的健康监测;(2)本系统性能稳定、体积小、集成度高,结构紧凑,使用方便;(3)本系统具有统一的集成化软件系统,可自动提取常见结构损伤特征,并损伤判别;(4)带有操作方便、使用灵活的用户界面,也可以很方便的配置、扩展结构健康监测软硬件;(5)系统具有在线长期监测能力,有利于推动主动结构健康监测技术在工程中的实际应用。3. Beneficial effects: The integrated piezoelectric multi-channel scanning structural health monitoring system based on the computer bus of the utility model can conveniently perform multi-channel scanning on the piezoelectric excitation-sensing network, which is convenient for large-scale aerospace structures and civil structures. Realize online structural health monitoring: (1) This system provides efficient and stable channel switching, which is convenient for large-scale health monitoring of structures with piezoelectric excitation-sensing networks; (2) This system has stable performance, small size, High integration, compact structure, and easy to use; (3) This system has a unified integrated software system, which can automatically extract common structural damage features and identify damage; (4) has an easy-to-operate and flexible user interface, and It is very convenient to configure and expand structural health monitoring software and hardware; (5) The system has online long-term monitoring capabilities, which is conducive to promoting the practical application of active structural health monitoring technology in engineering.
附图说明 Description of drawings
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2是本实用新型的高频功率放大器卡整体结构图;Fig. 2 is the overall structural diagram of the high-frequency power amplifier card of the present invention;
图3是本实用新型的高频功率放大器卡电源实模块现原理图;Fig. 3 is the schematic diagram of the realization module of the high-frequency power amplifier card power supply of the present invention;
图4是本实用新型的高频功率放大器卡信号功率放大模块实现原理图;Fig. 4 is the realization schematic diagram of the signal power amplification module of the high-frequency power amplifier card of the present invention;
图5是本实用新型的程控增益电荷放大器卡整体结构图;Fig. 5 is the overall structural diagram of the program-controlled gain charge amplifier card of the present invention;
图6是本实用新型的程控增益电荷放大器卡总线通讯模块实现原理图;Fig. 6 is the realization schematic diagram of the program-controlled gain charge amplifier card bus communication module of the present utility model;
图7是本实用新型的程控增益电荷放大器卡信号放大模块实现原理图;Fig. 7 is the realization principle diagram of the program-controlled gain charge amplifier card signal amplification module of the present invention;
图8是本实用新型的传感器多通道切换卡整体结构图;Fig. 8 is an overall structural diagram of the sensor multi-channel switching card of the present invention;
图9是本实用新型的传感器多通道切换卡总线通讯模块实现原理图;Fig. 9 is a realization schematic diagram of the sensor multi-channel switching card bus communication module of the present invention;
图10是本实用新型的传感器多通道切换卡通道切换模块实现原理图;Fig. 10 is a schematic diagram of the channel switching module of the sensor multi-channel switching card of the present invention;
图11是本实用新型的软件结构示意图;Fig. 11 is a schematic diagram of the software structure of the utility model;
图12是本实用新型的系统工作的流程图。Fig. 12 is a flowchart of the system work of the present utility model.
具体实施方式 Detailed ways
如图1所示,本实施例的基于PXI(PCI eXtension for Instrumentation,PCI在仪器领域的扩展;PCI是外设组件互连标准,全称Peripheral Component Interconnection)总线的集成压电多通道扫查结构健康监测系统,包括系统电源和系统总线背板,其系统总线背板上设置有系统控制器卡、触摸屏、任意波形产生卡、高速数据采集卡、高频功率放大器卡、程控增益电荷放大器卡、传感器多通道切换卡,并通过PXI总线进行通讯,另外还包括集成压电多通道扫查结构健康监测系统软件。As shown in Figure 1, the PXI (PCI eXtension for Instrumentation, the expansion of PCI in the instrument field; PCI is the peripheral component interconnection standard, the full name Peripheral Component Interconnection) bus integrated piezoelectric multi-channel scanning structure of the present embodiment is healthy Monitoring system, including system power supply and system bus backplane. The system bus backplane is equipped with system controller card, touch screen, arbitrary waveform generation card, high-speed data acquisition card, high-frequency power amplifier card, program-controlled gain charge amplifier card, sensor It is a multi-channel switching card and communicates through the PXI bus, and also includes integrated piezoelectric multi-channel scanning structural health monitoring system software.
系统控制器卡将数字量形式的激励信号通过总线传送到任意波形产生卡。所述系统控制器卡实际上为一个计算机系统主板卡,它包含了基本的CPU、内存、硬盘、显示器控制等基本模块。系统控制器卡和系统总线背板结合在一起为任意波形产生卡、高速数据采集卡、程控增益电荷放大器卡以及传感器多通道切换卡提供统一的计算机总线平台。系统控制器卡的功能是处理所有的系统和应用软件,发出对所有的硬件的控制指令,并且处理所有的数据结果。The system controller card transmits the excitation signal in digital form to the arbitrary waveform generation card through the bus. The system controller card is actually a computer system motherboard card, which includes basic modules such as CPU, memory, hard disk, and display control. The combination of the system controller card and the system bus backplane provides a unified computer bus platform for arbitrary waveform generation cards, high-speed data acquisition cards, program-controlled gain charge amplifier cards, and sensor multi-channel switching cards. The function of the system controller card is to process all system and application software, issue control commands to all hardware, and process all data results.
任意波形产生卡内通过D/A转换(数模转换),将激励信号以模拟量形式输出至高频功率放大器卡。所述任意波形产生卡的功能是产生主动结构健康监测中的多种激励信号,它可以产生窄带Lamb波、宽带Lamb波以及正弦波波、方波等等常用的激励信号,也可以根据实际监测的需要进行编程产生各种特殊的激励信号,其产生的信号频率范围较宽,可以是从DC到5MHz连续频率范围的信号,信号幅值可以从0到±10V连续可调,并且具备输出滤波功能,产生信号的电压精度较高。The arbitrary waveform generation card outputs the excitation signal to the high-frequency power amplifier card in the form of analog quantity through D/A conversion (digital-to-analog conversion). The function of the arbitrary waveform generating card is to generate a variety of excitation signals in active structural health monitoring. It can generate narrow-band Lamb waves, wide-band Lamb waves, sine waves, square waves, etc. It needs to be programmed to generate various special excitation signals. The signal frequency range it generates is wide, and it can be a signal in a continuous frequency range from DC to 5MHz. The signal amplitude can be continuously adjusted from 0 to ±10V, and it has output filtering. function, the voltage accuracy of the generated signal is high.
高频功率放大器卡将激励信号的功率提升后传输至传感器多通道切换卡。所述高频功率放大器卡只使用总线上提供的电源,不接受控制器卡的控制。它的功能是提高由任意波形产生卡的激励信号的功率,由于实际监测结构面积大,由任意波形产生卡的激励信号需要经过高频功率放大器卡提高激励信号功率才能输入压电激励-传感网络。高频功率放大器卡的工作带宽能够达到500KHz的-3dB带宽,输出电压最高达到±70V。The high-frequency power amplifier card boosts the power of the excitation signal and transmits it to the sensor multi-channel switching card. The high-frequency power amplifier card only uses the power provided by the bus, and does not accept the control of the controller card. Its function is to increase the power of the excitation signal of the card generated by the arbitrary waveform. Due to the large area of the actual monitoring structure, the excitation signal of the card generated by the arbitrary waveform needs to pass through the high-frequency power amplifier card to increase the power of the excitation signal before inputting the piezoelectric excitation-sensing network. The working bandwidth of the high-frequency power amplifier card can reach -3dB bandwidth of 500KHz, and the output voltage can reach up to ±70V.
传感器多通道切换卡再将激励信号输入到外界压电激励-传感网络中的激励压电元件即传感器阵列粘贴在被监测结构上,其中,传感器阵列中的每两个传感器可以构成一个激励-传感通道,多个传感器就可以构成多个激励-传感通道形成激励-传感网络。所述传感器多通道切换卡是实现多通道扫查的功能,为大面积结构健康监测中使用压电激-传感网络提供了稳定准确的通道切换功能。他接收高频功率放大器卡输出的高频大功率激励信号,输送给选定的激励元件,并且接收选定传感元件的传感信号,输出给程控增益电荷放大器卡,激励信号的施加和传感信号的采集在该模块中得到了有效的控制。The sensor multi-channel switching card then inputs the excitation signal to the external piezoelectric excitation-sensing network. The excitation piezoelectric element, that is, the sensor array, is pasted on the structure to be monitored, where every two sensors in the sensor array can constitute an excitation- Sensing channels, a plurality of sensors can constitute a plurality of excitation-sensing channels to form an excitation-sensing network. The sensor multi-channel switching card is to realize the function of multi-channel scanning, and provides a stable and accurate channel switching function for the use of piezoelectric excitation-sensing network in large-area structural health monitoring. It receives the high-frequency high-power excitation signal output by the high-frequency power amplifier card, sends it to the selected excitation element, and receives the sensing signal of the selected sensor element, and outputs it to the programmable gain charge amplifier card. The application and transmission of the excitation signal The collection of sensing signals has been effectively controlled in this module.
外界压电激励-传感网络中的传感压电元件产生的模拟量形式的响应信号通过传感器多通道切换卡传输至程控增益电荷放大器卡进行放大,放大后的传感信号经高速数据采集卡内通过A/D转换(模数转换)成为数字量后再传输至系统控制器卡。所述高速数据采集卡的功能是对由压电元件组成的激励-传感网络的传感信号进行高速数据信号采集。它的采样率可以到达60MHz,而且具备四路同时采集功能。它的高速高精度性能保证了传感信号的精度,从而提高了损伤判别的准确性和实时性。External piezoelectric excitation - the response signal in analog form generated by the sensor piezoelectric element in the sensor network is transmitted to the programmable gain charge amplifier card for amplification through the sensor multi-channel switching card, and the amplified sensor signal is passed through the high-speed data acquisition card It is converted into a digital quantity through A/D conversion (analog-to-digital conversion) and then transmitted to the system controller card. The function of the high-speed data acquisition card is to collect high-speed data signals from the sensing signals of the excitation-sensing network composed of piezoelectric elements. Its sampling rate can reach 60MHz, and it has four simultaneous acquisition functions. Its high-speed and high-precision performance ensures the accuracy of sensing signals, thereby improving the accuracy and real-time performance of damage discrimination.
系统控制器卡产生的通道控制信号通过总线传送到传感器多通道切换卡,控制其进行通道切换,同时监测该卡的通道切换状态;系统控制器卡产生的放大倍数控制信号通过总线传送到程控增益电荷放大器卡控制其放大倍数和灵敏度,同时监测该卡的控制状态。所述程控增益电荷放大器卡的功能是放大压电激励-传感网络的传感信号。它的放大倍数和灵敏度可以根据实际监测的需要,通过程序来调整;它的工作带宽为15KHz到500KHz。The channel control signal generated by the system controller card is transmitted to the multi-channel switching card of the sensor through the bus to control it to switch channels and monitor the channel switching status of the card at the same time; the amplification factor control signal generated by the system controller card is transmitted to the programmable gain sensor through the bus The charge amplifier card controls its amplification and sensitivity while monitoring the control status of the card. The function of the programmable gain charge amplifier card is to amplify the sensing signal of the piezoelectric excitation-sensing network. Its magnification and sensitivity can be adjusted through the program according to the needs of actual monitoring; its working bandwidth is from 15KHz to 500KHz.
任意波形产生卡的信号输出幅值、时钟更新率以及高速数据采集卡的采样频率、采样量程、采样长度、触发模式和电平受到系统控制器卡的控制;触摸屏通过系统总线背板直接与系统控制器卡通讯,完成用户控制命令到系统控制器卡之间的任务交互。The signal output amplitude, clock update rate of the arbitrary waveform generation card and the sampling frequency, sampling range, sampling length, trigger mode and level of the high-speed data acquisition card are controlled by the system controller card; the touch screen directly communicates with the system through the system bus backplane The controller card communicates to complete the task interaction between the user control command and the system controller card.
本实施例中,系统电源、系统总线背板、系统控制器卡、触摸屏、任意波形产生卡、高速数据采集卡、高频功率放大器卡、程控增益电荷放大器卡、传感器多通道切换卡,都统一的集成在可防止电磁干扰的整体式PXI铝合金散热外壳内。带触摸屏功能的PXI机箱、系统电源、系统总线背板、系统控制器卡、任意波形产生卡、高速数据采集卡可在市场上根据需求选取。In this embodiment, the system power supply, system bus backplane, system controller card, touch screen, arbitrary waveform generation card, high-speed data acquisition card, high-frequency power amplifier card, program-controlled gain charge amplifier card, and sensor multi-channel switching card are all unified Integrated in the integral PXI aluminum alloy heat dissipation case that can prevent electromagnetic interference. PXI chassis with touch screen function, system power supply, system bus backplane, system controller card, arbitrary waveform generation card, and high-speed data acquisition card can be selected according to demand in the market.
如图2所示,高频功率放大器卡分为两个模块即电源模块和信号功率放大模块。如图3所示,电源模块将PXI总线上电源电压进行提升,例如将PXI总线上+12V的电源转换成±80V电源,并对信号功率放大模块供电。如图4所示,功率放大模块一共有两级:第一级是电压放大级,第二级是电流提升级。电压放大级利用高速集成运算功率放大器电路能够将任意波形产生卡输入的不超过±10V/20mA的电压信号放大至±70V/50mA,电流提升级进行电压跟随并提升电流至500mA,最后输出信号最大电压/电流为±70V/500mA,不失真频率最高可以达到500KHz。As shown in Figure 2, the high-frequency power amplifier card is divided into two modules, namely a power supply module and a signal power amplification module. As shown in Figure 3, the power supply module increases the power supply voltage on the PXI bus, for example, converts the +12V power supply on the PXI bus to ±80V power supply, and supplies power to the signal power amplifier module. As shown in Figure 4, the power amplification module has two stages: the first stage is a voltage amplification stage, and the second stage is a current boost stage. The voltage amplification stage uses a high-speed integrated operational power amplifier circuit to amplify the voltage signal input by the arbitrary waveform generation card not exceeding ±10V/20mA to ±70V/50mA, and the current boost stage performs voltage following and boosts the current to 500mA, and finally outputs the largest signal The voltage/current is ±70V/500mA, and the undistorted frequency can reach up to 500KHz.
如图5所示,程控增益电荷放大器卡分为两个模块即总线通讯模块和信号放大模块。如图6所示,总线通讯模块通过PXI总线和系统控制器卡同用户控制程序进行交互,产生灵敏度和放大倍数程控信号,并监测程控状态。如图7所示,信号放大模块一共有四级:第一级是电荷放大级,第二级是程控放大级,兼高通有源滤波,第三级是低通有源滤波级,第四极是反向放大级。As shown in Figure 5, the programmable gain charge amplifier card is divided into two modules, namely, the bus communication module and the signal amplification module. As shown in Figure 6, the bus communication module interacts with the user control program through the PXI bus and the system controller card, generates sensitivity and magnification program-controlled signals, and monitors the program-controlled status. As shown in Figure 7, the signal amplification module has four stages: the first stage is a charge amplification stage, the second stage is a program-controlled amplification stage, and a high-pass active filter, the third stage is a low-pass active filter stage, and the fourth stage is a is the reverse amplification stage.
如图8所示,传感器多通道切换卡分为两个模块:总线通讯模块和通道切换模块。如图9所示,总线通讯模块通过PXI总线和系统控制器卡同用户控制程序进行交互,产生通道切换控制信号,并监测通道开启状态。如图10所示,通道切换模块由继电器及其驱动电路组成。该模块与压电激励-传感网络、高频功率放大器卡、程控增益电荷放大器卡连接。As shown in Figure 8, the sensor multi-channel switching card is divided into two modules: a bus communication module and a channel switching module. As shown in Figure 9, the bus communication module interacts with the user control program through the PXI bus and the system controller card, generates channel switching control signals, and monitors the channel opening status. As shown in Figure 10, the channel switching module consists of relays and their drive circuits. The module is connected with a piezoelectric excitation-sensing network, a high-frequency power amplifier card, and a program-controlled gain charge amplifier card.
本实施例中,整体式PXI铝合金散热外壳内嵌有带触摸屏功能的系统用户操作界面(触摸屏显示器),该系统用户操作界面直接与系统控制器卡通过系统背板连接通讯,以利于用户对本系统的操作和控制。In this embodiment, the integrated PXI aluminum alloy heat dissipation shell is embedded with a system user interface (touch screen display) with a touch screen function. System operation and control.
实现本实施例系统功能的集成软件结构如图11所示。具体说明如下:The integrated software structure for realizing the system functions of this embodiment is shown in FIG. 11 . The specific instructions are as follows:
(1)软件主界面:是整个集成软件的主界面,用来动态调用软硬件管理模块、信号特征提取模块、损伤诊断模块。采集到的传感信号和监测报告也都在这里显示;(1) Software main interface: it is the main interface of the entire integrated software, which is used to dynamically call the software and hardware management module, signal feature extraction module, and damage diagnosis module. The collected sensor signals and monitoring reports are also displayed here;
(2)软硬件管理模块,包括:(2) Software and hardware management modules, including:
(a)硬件自检:通过该模块,系统得到硬件运行状态,包括硬件控制正常、硬件出错和无法识别等信息;(a) Hardware self-test: Through this module, the system can obtain the hardware running status, including hardware control normal, hardware error and unrecognizable information;
(b)激励信号输出控制:该模块用于产生作用于激励元件的信号,在界面中设定信号的输出幅值、频率和点数,以及波形类型,包括正选波、调制波等;(b) Excitation signal output control: This module is used to generate signals acting on the excitation components, and set the output amplitude, frequency and number of points of the signal in the interface, as well as the waveform type, including positive selection wave, modulation wave, etc.;
(c)传感信号采集控制:该模块用来对传感元件接收到的信号进行采集。在模块中设定进行数据采集的采样频率、采样点数、触发采集电平、采集多次取平均、预采集等基本参数,并可以选择采集模式、控制对采集信号的保存;(c) Sensing signal acquisition control: This module is used to collect the signal received by the sensing element. In the module, set the basic parameters such as sampling frequency, number of sampling points, trigger acquisition level, multiple acquisition average, pre-acquisition and other basic parameters for data acquisition, and can select the acquisition mode and control the preservation of the acquisition signal;
(d)电荷放大器控制:该模块用来对传感元件得到的信号进行放大。通过在软件中设定相应的增益和灵敏度大小,控制放大器硬件处于的信号放大状态;(d) Charge amplifier control: This module is used to amplify the signal obtained by the sensing element. By setting the corresponding gain and sensitivity in the software, the signal amplification state of the amplifier hardware is controlled;
(e)多通道扫查控制:该模块通过继电器的切换实现对多激励-传感通道的扫查工作。该模块协同控制信号采集、继电器切换、电荷放大、激励信号输出模块工作。根据导入系统中的激励-传感元件列表按一定的时间间隔进行扫查。扫查得到的数据结果以用户设定的形式保存;(e) Multi-channel scanning control: This module realizes the scanning work of multiple excitation-sensing channels through the switching of relays. The module cooperates with the control signal acquisition, relay switching, charge amplification, and excitation signal output modules to work. According to the excitation-sensing element list imported into the system, the scanning is carried out at certain time intervals. The data results obtained by scanning are saved in the form set by the user;
(f)传感网络管理:该模块用于多通道扫查前对传感网络(激励-传感列表)的建立和导入。模块中将激励传感元件与继电器建立联系,通过自定义或系统定义激励-传感元件对,导出用于多通道扫查的激励-传感通道定义;(f) Sensor network management: This module is used to establish and import the sensor network (stimulus-sensing list) before multi-channel scanning. In the module, the excitation sensing element is connected with the relay, and the excitation-sensing element pair is defined by custom or system, and the excitation-sensing channel definition for multi-channel scanning is derived;
(g)信号查询与回放:该模块用于调用保存的数据文件,对信号进行可选择模式的回放显示;(g) Signal query and playback: this module is used to call the saved data files, and playback and display the signals in selectable modes;
(h)远程网络控制:该模块用于通过广域网或者局域网用另外一台便携机控制该集成系统;(h) Remote network control: This module is used to control the integrated system with another portable computer through a wide area network or a local area network;
(i)软件错误处理:该模块用于处理用户的所有非法操作,保证系统不会死机;(i) Software error handling: This module is used to handle all illegal operations of the user to ensure that the system will not crash;
(j)系统使用帮助文档:该模块以文档列表的形式给出了使用整个系统软硬件的帮助提示和系统维护注意事项。(j) Help document for system use: This module provides help prompts and system maintenance precautions for using the entire system software and hardware in the form of a document list.
(3)信号特征提取模块,包括:(3) Signal feature extraction module, including:
(a)黄氏变换:该模块用来对信号进行经验模式分解,提取固有模态函数,并进行Hilbert分析,得到信号各模态函数的Hilbert谱、瞬时频率、边际谱能量;(a) Huang's Transformation: This module is used to decompose the empirical mode of the signal, extract the intrinsic mode function, and perform Hilbert analysis to obtain the Hilbert spectrum, instantaneous frequency and marginal spectrum energy of each mode function of the signal;
(b)时域信号分析:该模块用来计算信号的能量、幅值、均值、方差、振铃次数;(b) Time-domain signal analysis: this module is used to calculate the energy, amplitude, mean, variance, and ringing times of the signal;
(c)频域信号分析:该模块用来对信号进行滤波处理、计算信号的功率谱、中心频率;(c) Frequency domain signal analysis: This module is used to filter the signal, calculate the power spectrum and center frequency of the signal;
(d)复数小波变换:该模块用来计算给定中心频率下的信号小波变换模值、达到时刻。(d) Complex wavelet transform: This module is used to calculate the wavelet transform modulus and arrival time of the signal at a given center frequency.
(4)损伤诊断模块,包括:(4) Damage diagnosis module, including:
(a)相控阵成像:该模块利用传感信号阵列的特征参数结合相控阵原理进行损伤成像,给出结构是否损伤,损伤程度及损伤位置的损伤报告;(a) Phased array imaging: This module uses the characteristic parameters of the sensing signal array combined with the principle of phased array to perform damage imaging, and gives the damage report of whether the structure is damaged, the degree of damage and the location of the damage;
(b)时间翻转成像:该模块利用传感信号阵列的特征参数结合时间翻转聚焦原理进行损伤成像,给出结构是否损伤,损伤类型、程度及损伤位置的损伤报告;(b) Time-reversal imaging: This module uses the characteristic parameters of the sensing signal array combined with the time-reversal focusing principle to perform damage imaging, and gives the damage report of whether the structure is damaged, the type, degree and location of the damage;
上述信号特征提取和损伤诊断方法可以根据监测的结构和损伤对象来组合选取。如图12所示,本实施例的系统在工作时的具体流程如下:The above signal feature extraction and damage diagnosis methods can be combined and selected according to the monitored structure and damaged object. As shown in Figure 12, the specific process of the system in this embodiment is as follows:
(1)将压电激励-传感网络的信号引出线与传感器多通道切换卡连接;任意波形产生卡的输出端连到高速数据采集卡的第一个采集通道作为信号采集的触发信号,同时该输出端连到高频功率放大器卡的输入端;高频功率放大器卡的输出端连到传感器多通道切换卡;程控增益电荷放大器卡的输入端连到传感器多通道切换卡;程控增益电荷放大器卡的输出端连到高速数据采集卡的第二个采集通道;(1) Connect the signal lead-out line of the piezoelectric excitation-sensing network with the multi-channel switching card of the sensor; the output terminal of the arbitrary waveform generation card is connected to the first acquisition channel of the high-speed data acquisition card as the trigger signal of signal acquisition, and at the same time The output end is connected to the input end of the high-frequency power amplifier card; the output end of the high-frequency power amplifier card is connected to the sensor multi-channel switch card; the input end of the program-controlled gain charge amplifier card is connected to the sensor multi-channel switch card; the program-controlled gain charge amplifier The output end of the card is connected to the second acquisition channel of the high-speed data acquisition card;
(2)启动系统自检程序对系统所有硬件进行自动检测,如果出现问题(自检不通过),则给出出错硬件的位置,提示用户检查;如果自检通过进入下面步骤;(2) Start the system self-inspection program to automatically detect all the hardware of the system. If there is a problem (self-inspection fails), the location of the faulty hardware is given, and the user is prompted to check; if the self-inspection is passed, enter the following steps;
(3)集成软件主界面是显示在触摸屏上:在其中设置硬件控制参数;导入激励-传感网络通道定义;设置信号特征提取方法;设置损伤诊断方法。硬件控制参数主要包括:输出激励信号的参数、数据采集的参数、程控增益电荷放大器的参数、时间同步信息等;激励-传感网络通道的定义有集成软件中的传感网络管理模块根据用户的定义来产生或者用户直接导入一个之前已经生成完毕的激励-传感网络通道定义;(3) The main interface of the integrated software is displayed on the touch screen: set the hardware control parameters; import the excitation-sensing network channel definition; set the signal feature extraction method; set the damage diagnosis method. Hardware control parameters mainly include: output excitation signal parameters, data acquisition parameters, program-controlled gain charge amplifier parameters, time synchronization information, etc.; the definition of the excitation-sensing network channel is defined by the sensor network management module in the integrated software according to the user's definition to generate or the user directly imports a previously generated stimulus-sensing network channel definition;
(4)系统控制器卡将各参数送对应软件模块;(4) The system controller card sends each parameter to the corresponding software module;
(5)激励信号输出控制模块、传感信号采集模块、电荷放大器控制模块、多通道扫查控制模块根据传入的参数产生相应的控制信号和数据。(5) The excitation signal output control module, the sensing signal acquisition module, the charge amplifier control module, and the multi-channel scanning control module generate corresponding control signals and data according to the incoming parameters.
(6)系统控制器卡将以上各软件模块产生的控制信号和数据送相应的硬件;(6) The system controller card sends the control signals and data generated by the above software modules to the corresponding hardware;
(7)任意波形产生卡根据波形数据输出激励信号;高频功率放大器卡提升激励信号功率并送传感器多通道切换卡;高速数据采集卡根据采集参数准备采集传感信号,等待压电激励-传感通道打开;程控增益电荷放大器卡根据放大器控制信号控制放大器倍数和灵敏度;(7) The arbitrary waveform generation card outputs the excitation signal according to the waveform data; the high-frequency power amplifier card increases the power of the excitation signal and sends it to the sensor multi-channel switching card; the high-speed data acquisition card prepares to collect the sensing signal according to the acquisition parameters, and waits for the piezoelectric excitation-transmission The sensing channel is opened; the programmable gain charge amplifier card controls the amplifier multiple and sensitivity according to the amplifier control signal;
(8)传感器多通道切换卡进行通道切换;(8) Sensor multi-channel switching card for channel switching;
(9)高速数据采集卡开始采集传感压电元件的传感信号;(9) The high-speed data acquisition card starts to collect the sensing signal of the sensing piezoelectric element;
(10)判断扫查是否完毕。如果没有完毕,再由传感器多通道切换卡进行通道切换,继续进行本轮扫查。如果扫查完毕,系统控制器卡将传感数据送信号特征提取模块;(10) Judging whether the scanning is completed. If it is not finished, the sensor multi-channel switching card will switch the channel and continue the current round of scanning. If the scanning is completed, the system controller card sends the sensing data to the signal feature extraction module;
(11)信号特征提取模块根据采集到的传感数据调用之前设置的信号特征提取方法提取其特征参数;(11) The signal feature extraction module calls the signal feature extraction method set before according to the collected sensing data to extract its feature parameters;
(12)损伤诊断模块根据特征参数调用之前设置的损伤诊断方法判别结构损伤状态并生成损伤报告;(12) The damage diagnosis module calls the previously set damage diagnosis method according to the characteristic parameters to judge the structural damage state and generate a damage report;
(13)系统可以在线的监测结构的健康情况,如果停止监测,则系统停止运行扫查过程,监测工作结束,如果不停止就继续进行下轮扫查过程。(13) The system can monitor the health of the structure online. If the monitoring is stopped, the system will stop the scanning process, and the monitoring work will end. If it does not stop, the next round of scanning process will continue.
(14)扫查过程停止后,用户可进行其它操作,如数据查询与回放,调用其它信号特征提取方法做信号处理,以及使用另外的损伤诊断方法判别结构损伤等等。(14) After the scanning process stops, the user can perform other operations, such as data query and playback, call other signal feature extraction methods for signal processing, and use other damage diagnosis methods to identify structural damage, etc.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102426195A (en) * | 2011-10-11 | 2012-04-25 | 中国飞机强度研究所 | Structural damage monitoring system and monitoring method thereof |
| WO2012172124A1 (en) * | 2011-06-15 | 2012-12-20 | Aernnova Engineering Solutions Iberica | Multi-channel electronic architecture for advanced monitoring of structural integrity using ultrasonic guided wave or lamb wave technology |
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| CN112131169A (en) * | 2020-09-07 | 2020-12-25 | 华东计算技术研究所(中国电子科技集团公司第三十二研究所) | High-speed data communication system and method |
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| WO2012172124A1 (en) * | 2011-06-15 | 2012-12-20 | Aernnova Engineering Solutions Iberica | Multi-channel electronic architecture for advanced monitoring of structural integrity using ultrasonic guided wave or lamb wave technology |
| CN102426195A (en) * | 2011-10-11 | 2012-04-25 | 中国飞机强度研究所 | Structural damage monitoring system and monitoring method thereof |
| CN104279424A (en) * | 2013-07-02 | 2015-01-14 | 香港理工大学 | Method and system for detecting and displaying structural damage to pipelines |
| CN104748991A (en) * | 2013-12-26 | 2015-07-01 | 波音公司 | Detection and assessment of damage to composite structure |
| CN104748991B (en) * | 2013-12-26 | 2019-11-01 | 波音公司 | For testing and evaluation to the method for the damage of composite construction |
| CN106813714A (en) * | 2015-12-02 | 2017-06-09 | 博感公司 | The device and system of monitoring structural health conditions |
| CN112131169A (en) * | 2020-09-07 | 2020-12-25 | 华东计算技术研究所(中国电子科技集团公司第三十二研究所) | High-speed data communication system and method |
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