CN201385236Y - Computer Numerical Controlled Spindle Grinder Can Improve Grinding Efficiency - Google Patents
Computer Numerical Controlled Spindle Grinder Can Improve Grinding Efficiency Download PDFInfo
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- CN201385236Y CN201385236Y CN200920006389U CN200920006389U CN201385236Y CN 201385236 Y CN201385236 Y CN 201385236Y CN 200920006389 U CN200920006389 U CN 200920006389U CN 200920006389 U CN200920006389 U CN 200920006389U CN 201385236 Y CN201385236 Y CN 201385236Y
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- 229910001651 emery Inorganic materials 0.000 claims description 18
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Abstract
Description
技术领域 technical field
本实用新型是涉及一种磨床,特别是涉及一种采用双砂轮进行粗精磨作业的可提高研削效率的电脑数值控制心轴磨床。The utility model relates to a grinding machine, in particular to a computer numerical control mandrel grinding machine which adopts double grinding wheels for rough and fine grinding operations and can improve grinding efficiency.
背景技术 Background technique
参见图1、图2,现有磨床10包含有一个机台11、一组设置在机台11前方处可沿横方向移动的工件夹座12、以及一组设置在机台11后方处可沿纵方向移动的砂轮机构13,该工件夹座12两端处分别设有一个夹头121及一个尾座122,夹头121及尾座122中间处可供夹设固定一个工件1,该砂轮机构13具有一个滑座131、一个设在滑座131上的砂轮座132、以及一个轴设在砂轮座132上可作高速旋转的砂轮133,该砂轮133随着滑座131会朝工件1的方向进给移动,借此对工件1表面进行研削加工,上述磨床10虽然具有研削加工的功能,然而工件1的表面粗度是取决于砂轮133颗粒的大小,在一般研削作业中,分为粗磨及精磨两种作业方式,粗磨使用的砂轮颗粒较粗,磨除量大但工件表面粗度较粗,精磨使用的砂轮颗粒较细,磨除量小但工件表面粗度较细,一般磨床10的砂轮机构13由于一次只能装设一组砂轮133,当使用者要对工件1进行粗磨及精磨两种作业时,必需以人工方式适时更换不同的砂轮133,作业上相当麻烦。Referring to Fig. 1 and Fig. 2, the existing
参见图3,另一种现有磨床20同样具有一个机台21、一组设置在机台21前方处的工件夹座22、以及一组设置在机台21后方处的砂轮机构23,工件夹座22具有一个夹头221及一个尾座222,可供夹设固定一个工件2,该砂轮机构23包含有一个滑座231、一个设在滑座231上的旋转座232、以及多个设在旋转座232的砂轮233,参见图4,该旋转座232两侧边处可供装设多种不同形态及颗粒粗度的砂轮233,当其中一砂轮233对工件2做完一项工作时,旋转座232可以回转,让另一个砂轮233继续对工件2进行研削,借此可解决砂轮使用不便的问题,然而,上述磨床20由于所有砂轮233是设置在同一个旋转座232上,内部使用的是同一根旋转主轴(图未示),在长时间进行研削作业时,砂轮机构23的机台振动、零件磨耗及温升变化等因素会一直持续产生,严重影响到所有砂轮233对工件2的研削精度,导致工件2研磨质量的降低。Referring to Fig. 3, another kind of existing
实用新型内容Utility model content
本实用新型目的在于提供一种以双砂轮对工件进行粗精磨作业的可提高研削效率的电脑数值控制心轴磨床。The purpose of the utility model is to provide a computer numerical control mandrel grinding machine which can improve the grinding efficiency by performing rough and fine grinding operations on workpieces with double grinding wheels.
本实用新型提供一种可提高研削效率的电脑数值控制心轴磨床,包含有一个机台、一组工件夹座单元、一组第一砂轮单元及一组第二砂轮单元,其中:工件夹座单元具有一个活动设置在机台前方处可沿一Z轴方向移动的滑座、一个设置在滑座一侧边处的固定夹座、以及一个设置在滑座另一侧边处的活动尾座,固定夹座及活动尾座中间处可供夹设固定一个工件;第一砂轮单元具有一个设置在机台后方一侧边处的第一滑座、一个活动设置在第一滑座上可调整角度的第一旋转座、以及一个设置在第一旋转座上的第一砂轮,令第一砂轮可沿一X轴方向对工件表面进行粗磨;第二砂轮单元具有一个设置在机台后方另一侧边处的第二滑座、一个活动设置在第二滑座上可调整角度的第二旋转座、以及一个设置在第二旋转座上的第二砂轮,令第二砂轮可沿X轴方向对工件表面进行精磨。The utility model provides a computer numerically controlled mandrel grinding machine capable of improving grinding efficiency, which includes a machine table, a set of workpiece clamping unit, a set of first grinding wheel unit and a set of second grinding wheel unit, wherein: the workpiece clamping base The unit has a sliding seat that is movable in the front of the machine table and can move along a Z-axis direction, a fixed clamp seat that is arranged on one side of the sliding seat, and a movable tailstock that is arranged on the other side of the sliding seat , the middle of the fixed clamp seat and the movable tailstock can be used to clamp and fix a workpiece; the first grinding wheel unit has a first slide seat set on one side of the rear of the machine, and a movable set on the first slide seat to adjust Angle of the first rotating seat, and a first grinding wheel arranged on the first rotating seat, so that the first grinding wheel can rough grind the surface of the workpiece along the X-axis direction; the second grinding wheel unit has a The second sliding seat at one side, a second rotating seat movably arranged on the second sliding seat to adjust the angle, and a second grinding wheel arranged on the second rotating seat, so that the second grinding wheel can be rotated along the X-axis Direction for fine grinding of the workpiece surface.
本实用新型的有益效果在于:利用第一、第二砂轮分别设置在独立运作的滑座上,可个别地对工件实施粗磨及精磨两种作业,借此可延长各砂轮单元使用精度的寿命,并且能有效提高研削效率的目的。The beneficial effect of the utility model is that: by using the first and second grinding wheels respectively arranged on the independently operated sliding seats, two operations of rough grinding and fine grinding can be performed on the workpiece individually, thereby prolonging the service life of each grinding wheel unit. Life, and can effectively improve the purpose of grinding efficiency.
附图说明 Description of drawings
图1是一种现有磨床的立体图;Fig. 1 is a kind of perspective view of existing grinder;
图2是上述现有磨床的动作示意图;Fig. 2 is the action schematic diagram of above-mentioned existing grinder;
图3是另一种现有磨床的组合图;Fig. 3 is another kind of combination diagram of existing grinder;
图4是上述现有磨床可采用砂轮形态的示意图;Fig. 4 is the schematic diagram that above-mentioned existing grinder can adopt emery wheel form;
图5是本实用新型可提高研削效率的电脑数值控制心轴磨床一优选实施例的立体图,说明本实用新型包含一个机台、一组工件夹座单元、一组第一砂轮单元及一组第二砂轮单元;Fig. 5 is a perspective view of a preferred embodiment of the computer numerical control spindle grinder of the present invention that can improve the grinding efficiency, illustrating that the present invention includes a machine platform, a set of workpiece holder units, a set of first grinding wheel units and a set of first grinding wheel units. Two grinding wheel unit;
图6是上述优选实施例的动作图,说明第一砂轮单元对一个工件进行粗磨作业;Fig. 6 is an action diagram of the above-mentioned preferred embodiment, illustrating that the first grinding wheel unit performs a rough grinding operation on a workpiece;
图7是上述优选实施例的动作图,说明第二砂轮单元对工件进行精磨作业;Fig. 7 is an action diagram of the above-mentioned preferred embodiment, illustrating that the second grinding wheel unit performs fine grinding operation on the workpiece;
图8是本实用新型第二优选实施例的组合图,说明第一砂轮单元安装有一个斜角砂轮,第二砂轮单元安装有一个平面砂轮;Fig. 8 is a combination diagram of the second preferred embodiment of the present invention, illustrating that the first grinding wheel unit is equipped with a bevel grinding wheel, and the second grinding wheel unit is equipped with a plane grinding wheel;
图9是上述优选实施例的动作图。Fig. 9 is an operation diagram of the above preferred embodiment.
具体实施方式 Detailed ways
有关本实用新型前述及其它技术内容、特点与功效,以下配合参考图式的一优选实施例的说明中,将能清楚的呈现,下面通过最优选实施例及附图对本实用新型可提高研削效率的电脑数值控制心轴磨床进行详细说明。Regarding the aforementioned and other technical content, features and effects of the present utility model, the following description of a preferred embodiment with reference to the drawings will clearly show that the utility model can improve the grinding efficiency through the most preferred embodiment and accompanying drawings below The computer numerical control spindle grinding machine is described in detail.
参见图5、图6,本实用新型可提高研削效率的电脑数值控制心轴磨床在第一优选实施例中,包含有一个机台30、一组工件夹座单元40、一组第一砂轮单元50及一组第二砂轮单元60,接着,再将上述单元的组成构件及组合空间形态详述于后。Referring to Fig. 5 and Fig. 6, in the first preferred embodiment, the computer numerical control spindle grinder of the utility model that can improve the grinding efficiency includes a machine table 30, a group of
该机台30乃略呈T形状,其前方处横向设置有一组第一滑轨31,第一滑轨31内部中央处穿设有一根第一导螺杆32,机台30侧端处设置有一个伺服马达33,伺服马达33可驱动第一导螺杆32作运转,机台30后方在左右两侧处设置有两组第二滑轨34,第二滑轨34内部中央处各穿设有一根第二导螺杆35,两组第二滑轨34后端处各设有一个伺服马达36,伺服马达36可驱动第二导螺杆35作运转。The machine table 30 is slightly T-shaped, and a group of
工件夹座单元40具有一个设置在机台30第一滑轨31上的滑座41、一个设置在滑座41一侧边处的固定夹座42、以及一个设置在滑座41另一侧边处的活动尾座43,该滑座41内部设有一个与第一导螺杆32螺合连动的螺帽411,使第一导螺杆32驱转后,可带动整个滑座41沿一Z轴方向作左右移动,该固定夹座42具有一个马达421及一个轴心422,马达421可带动轴心422作高速运转,活动尾座43在滑座41上可活动地调整位置,其对应轴心422的位置设有一个顶心431,使固定夹座42的轴心422与活动尾座43的顶心431中间处刚好可供夹设固定一个工件3。The
第一砂轮单元50具有一个设置在机台30后方左侧边第二滑轨34上的第一滑座51、一个活动设置在第一滑座51上可调整角度的第一旋转座52、以及一个设置在第一旋转座52上的第一砂轮53,第一滑座51内部设有一个与第二导螺杆35螺合连动的螺帽511,使第二导螺杆35驱转后,可带动第一滑座51沿一X轴方向作前后移动,在本实施例中,第一砂轮53采用的是表面颗粒较粗的斜角砂轮,当然,第一砂轮53也可采用平面砂轮的形式,第一旋转座52带动第一砂轮53回转至预定角度后,第一滑座51可带动第一砂轮53对工件3的阶级表面进行粗磨作业。The first
第二砂轮单元60具有一个设置在机台30后方右侧第二滑轨34上的第二滑座61、一个活动设置在第二滑座61上可调整角度的第二旋转座62、以及一个设置在第二旋转座62上的第二砂轮63,第二滑座61内部设有一个与第二导螺杆35螺合连动的螺帽611,使第二导螺杆35驱转后,同样可带动第二滑座61沿X轴方向作前后移动,在本实施例中,第二砂轮63采用的是表面颗粒较细的斜角砂轮,第二旋转座62带动第二砂轮63回转至预定角度后,第二滑座61可带动第二砂轮63对工件3的阶级表面进行精磨作业。The second
以上为本实用新型可提高研削效率的电脑数值控制心轴磨床各项结构及形状的概述,接着,再将本实用新型的磨削动作以及预期达成的功效陈述如后:The above is an overview of the structure and shape of the computer numerical control spindle grinder of the present invention that can improve the grinding efficiency. Then, the grinding action of the present invention and the expected effect are stated as follows:
再参见图6,当使用者要对工件3表面进行磨削作业时,首先,第一砂轮单元50的第一滑座51朝接近工件3的方向移动,使第一砂轮53开始对工件3表面进行粗磨作业,第二砂轮单元60是朝远离工件3的方向移动,此时整个第二砂轮单元60是处于待机状态。Referring to Fig. 6 again, when the user wants to grind the surface of the
参见图7,当第一砂轮53对工件3表面粗磨作业完毕后,令第一砂轮单元50朝远离工件3的方向移动呈待机状态,接着,令第二砂轮单元60的第二滑座61朝接近工件3的方向移动,使第二砂轮63开始对工件3表面进行精磨作业,直到精磨作业完毕为止。Referring to Fig. 7, after the rough grinding of the surface of the
综上所述,本实用新型可提高研削效率的电脑数值控制心轴磨床主要是为了改良以往磨床20的缺失,其所使用的技术手段是个别独立地设置有一组第一砂轮单元50及一组第二砂轮单元60,第一砂轮单元50可供装设粗磨用的第一砂轮53,第二砂轮单元60可供装设精磨用的第二砂轮63,因此本实用新型利用第一、第二砂轮单元50、60交替使用,可快速地对工件3完成粗磨及精磨两种作业,能有效提升研削效率,另外,本实用新型的第一、第二砂轮单元50、60由于是分开设置的关系,当其中一组砂轮在进行磨削工作时,另一组砂轮则在休息待机状态,如此可减少滑座、导螺杆及主轴等相关重要零件的损耗,并且能让机台的温度获得降低,延长整体机台使用精度的寿命,使磨削作业可得到最佳精准度。To sum up, the computer numerical control spindle grinder of the utility model that can improve the grinding efficiency is mainly to improve the lack of the
值得一提的是,本实用新型也可使用不同形态的砂轮,参见图8、图9,本实用新型在第二优选实施例中,说明本实用新型安装的砂轮形态可作一改变,第一砂轮单元50的第一砂轮53是采用表面颗粒较粗的斜角砂轮,第二砂轮单元60的第二砂轮63是采用表面颗粒较细的平面砂轮,同样可对工件3进行粗精磨作业。It is worth mentioning that the utility model can also use grinding wheels of different shapes, referring to Fig. 8 and Fig. 9. In the second preferred embodiment of the utility model, the configuration of the grinding wheel installed in the utility model can be changed. The first The
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102152183A (en) * | 2011-01-05 | 2011-08-17 | 苏州天魁电子科技有限公司 | Workpiece edge-grinding device |
| CN102601700A (en) * | 2012-03-24 | 2012-07-25 | 湖北坚丰转轴技术有限公司 | Shaft deburring machine |
| CN102886721A (en) * | 2012-10-19 | 2013-01-23 | 宁波鑫其高科磁业有限公司 | Forming grinder |
| CN103537960A (en) * | 2013-10-28 | 2014-01-29 | 瑞安市源码科技有限公司 | Polishing machine used for machining surface of revolution |
| CN104057370A (en) * | 2014-06-11 | 2014-09-24 | 洛阳高精机械制造有限公司 | High-precision numerical control cylindrical roller fine grinding and ultra-fine grinding integral machine tool |
| CN109333292A (en) * | 2018-12-12 | 2019-02-15 | 包倩秋 | Grinding device for hot pot blanks |
| CN109500711A (en) * | 2018-12-12 | 2019-03-22 | 包倩秋 | Grinding device is used in the processing of hot pot base |
| CN113414647A (en) * | 2021-07-19 | 2021-09-21 | 福建省立新船舶工程有限公司 | Sanding equipment based on horizontal machine tool |
| CN113427370A (en) * | 2021-06-11 | 2021-09-24 | 深圳市友创智能设备有限公司 | Double-grinding-wheel positioning method |
| CN113977430A (en) * | 2021-11-30 | 2022-01-28 | 中国航发中传机械有限公司 | Grinding processing method of double-abrasive grinding wheel |
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2009
- 2009-03-27 CN CN200920006389U patent/CN201385236Y/en not_active Expired - Lifetime
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102152183A (en) * | 2011-01-05 | 2011-08-17 | 苏州天魁电子科技有限公司 | Workpiece edge-grinding device |
| CN102601700A (en) * | 2012-03-24 | 2012-07-25 | 湖北坚丰转轴技术有限公司 | Shaft deburring machine |
| CN102886721A (en) * | 2012-10-19 | 2013-01-23 | 宁波鑫其高科磁业有限公司 | Forming grinder |
| CN103537960A (en) * | 2013-10-28 | 2014-01-29 | 瑞安市源码科技有限公司 | Polishing machine used for machining surface of revolution |
| CN104057370A (en) * | 2014-06-11 | 2014-09-24 | 洛阳高精机械制造有限公司 | High-precision numerical control cylindrical roller fine grinding and ultra-fine grinding integral machine tool |
| CN104057370B (en) * | 2014-06-11 | 2016-05-18 | 洛阳高精机械制造有限公司 | A kind of high precision numerical control cylindrical roller fine grinding superfinishing integrated machine tool |
| CN109333292A (en) * | 2018-12-12 | 2019-02-15 | 包倩秋 | Grinding device for hot pot blanks |
| CN109500711A (en) * | 2018-12-12 | 2019-03-22 | 包倩秋 | Grinding device is used in the processing of hot pot base |
| CN113427370A (en) * | 2021-06-11 | 2021-09-24 | 深圳市友创智能设备有限公司 | Double-grinding-wheel positioning method |
| CN113414647A (en) * | 2021-07-19 | 2021-09-21 | 福建省立新船舶工程有限公司 | Sanding equipment based on horizontal machine tool |
| CN113977430A (en) * | 2021-11-30 | 2022-01-28 | 中国航发中传机械有限公司 | Grinding processing method of double-abrasive grinding wheel |
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