CN201385171Y - Solid-solid phase continuous brazing and rolling device for stainless steel clad plate - Google Patents
Solid-solid phase continuous brazing and rolling device for stainless steel clad plate Download PDFInfo
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- CN201385171Y CN201385171Y CN 200920012644 CN200920012644U CN201385171Y CN 201385171 Y CN201385171 Y CN 201385171Y CN 200920012644 CN200920012644 CN 200920012644 CN 200920012644 U CN200920012644 U CN 200920012644U CN 201385171 Y CN201385171 Y CN 201385171Y
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- 238000005096 rolling process Methods 0.000 title claims abstract description 61
- 239000010935 stainless steel Substances 0.000 title claims abstract description 44
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 44
- 238000005219 brazing Methods 0.000 title claims abstract description 19
- 239000007790 solid phase Substances 0.000 title claims abstract description 12
- 230000001681 protective effect Effects 0.000 claims abstract description 53
- 238000010438 heat treatment Methods 0.000 claims abstract description 29
- 238000007789 sealing Methods 0.000 claims abstract description 23
- 239000000498 cooling water Substances 0.000 claims abstract description 18
- 239000002131 composite material Substances 0.000 claims abstract description 17
- 229910000679 solder Inorganic materials 0.000 claims abstract description 12
- 238000001035 drying Methods 0.000 claims abstract description 11
- 238000009413 insulation Methods 0.000 claims abstract description 11
- 238000001816 cooling Methods 0.000 claims description 14
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 229910000851 Alloy steel Inorganic materials 0.000 claims description 3
- 229920000742 Cotton Polymers 0.000 claims description 3
- 229910021529 ammonia Inorganic materials 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 2
- 229910002804 graphite Inorganic materials 0.000 claims description 2
- 239000010439 graphite Substances 0.000 claims description 2
- 239000011159 matrix material Substances 0.000 claims 1
- 210000003739 neck Anatomy 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000002994 raw material Substances 0.000 abstract description 4
- 238000005253 cladding Methods 0.000 abstract description 2
- 238000013329 compounding Methods 0.000 abstract description 2
- 238000002788 crimping Methods 0.000 abstract description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000000137 annealing Methods 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000010963 304 stainless steel Substances 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
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- 230000001590 oxidative effect Effects 0.000 description 1
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- 239000000843 powder Substances 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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Abstract
本实用新型公开了一种不锈钢复合板的固-固相连续钎焊轧制装置,利用该装置,连续生产出单面或双面不锈钢复合板材。本实用新型提供的装置,其组成包括:基体带钢开卷机、钎料喷涂器、烘干箱、不锈钢带开卷机、入口夹送辊、入口密封辊、前冷却水管、保护气体进口及阀、保温层、加热元件、保护气体箱、轧机、后冷却水管、出口密封辊、不锈钢复合板卷曲机、保护气体出口阀、测温热电偶。与现有的生产装置相比,本实用新型所采用的轧机规模小,加热装置简单,设备投资少;所用原料是普通的热轧卷板或冷轧卷板,生产效率高、产量高、成材率高;覆板与基板之间的结合是在热状态下通过轧机的轧制压力压合的,复合率高,成品质量好。
The utility model discloses a solid-solid phase continuous brazing and rolling device for stainless steel composite plates. The device can continuously produce single-sided or double-sided stainless steel composite plates. The device provided by the utility model comprises: a base strip uncoiler, a solder sprayer, a drying box, a stainless steel strip uncoiler, an inlet pinch roller, an inlet sealing roller, a front cooling water pipe, a protective gas inlet and a valve, Insulation layer, heating element, protective gas box, rolling mill, post-cooling water pipe, outlet sealing roller, stainless steel composite plate crimping machine, protective gas outlet valve, temperature measuring thermocouple. Compared with the existing production device, the rolling mill adopted by the utility model has small scale, simple heating device, and less equipment investment; the raw material used is ordinary hot-rolled coil or cold-rolled coil, which has high production efficiency, high output, and high yield. High rate; the combination between the cladding plate and the base plate is pressed by the rolling pressure of the rolling mill in a hot state, the compounding rate is high, and the quality of the finished product is good.
Description
技术领域 technical field
本实用新型涉及金属复合材料生产装置,特别是一种不锈钢复合板的固-固相连续钎焊轧制装置。The utility model relates to a metal composite material production device, in particular to a solid-solid phase continuous brazing and rolling device for stainless steel composite plates.
背景技术 Background technique
不锈钢因具有良好的不锈和耐蚀特性而得到广泛应用,但由于不锈钢中含有高比例的镍铬等稀贵金属而使其价格居高不下。近些年来,由于镍价飙升,导致含镍较高的300系不锈钢价格一涨再涨,因此,开发不锈钢的替代产品已经成为世界各国材料研究人员的焦点。不锈钢复合板材通常是以不锈钢做面材,以普通低碳钢或其它合金材料为基材,通过一定连接方式结合成一体而形成的多层材质不同的复合板材,它兼具不锈钢和其它合金材料的优点,在价格上具有同规格纯不锈钢无法比拟的优势,因此,不锈钢复合板材自诞生以来就一直受到人们的高度重视。Stainless steel is widely used because of its good stainless and corrosion resistance properties, but its price remains high due to the high proportion of rare and precious metals such as nickel and chromium contained in stainless steel. In recent years, due to the soaring nickel price, the price of 300 series stainless steel with higher nickel content has risen again and again. Therefore, the development of stainless steel substitute products has become the focus of material researchers around the world. Stainless steel composite plates are usually made of stainless steel as the surface material, ordinary low-carbon steel or other alloy materials as the base material, and are combined into one by a certain connection method to form a multi-layer composite plate with different materials. It has both stainless steel and other alloy materials. The advantages of stainless steel have the incomparable advantages of pure stainless steel with the same specification in terms of price. Therefore, stainless steel composite plates have been highly valued by people since their birth.
目前,作为生产不锈钢复合板的固-固相复合设备主要包括轧机、真空设备、保护气氛钎焊炉、扩散退火炉等。其中,轧机、真空设备和扩散退火炉均为普通的两辊或四辊轧机、真空设备和普通的扩散退火炉,保护气氛钎焊炉是一种可以对钢坯施加压力的带有保护气氛的加热炉。这种加热炉的炉膛结构与普通加热炉的炉膛结构基本相同,只是在炉膛顶部设置了多个液压缸,在加热状态下可以对钢坯施加压力,以便在加热状态下将不锈钢和普碳钢焊接在一起。由于接触面积较大,即使在单位压力不大的情况下,需要施加的总压力也是很大的,这就增加了设备的复杂程度和炉子的建设费用。此外还可能造成不均匀施压,导致局部位置复合不上,形成缺陷。另外,复合后还需要采用普通的宽厚板轧机或热连轧机组将其轧成较薄的产品,因此,还需配备宽厚板轧机或热连轧机组,增加了操作难度和设备投资。本发明通过对保护性气氛下普碳钢/不锈钢的钎焊轧制连接及变形规律的研究后提供一种以热轧卷板为原料连续钎焊轧制生产不锈钢复合板的装置。At present, the solid-solid phase composite equipment for producing stainless steel clad plates mainly includes rolling mills, vacuum equipment, protective atmosphere brazing furnaces, diffusion annealing furnaces, etc. Among them, the rolling mill, vacuum equipment and diffusion annealing furnace are all ordinary two-roll or four-roll rolling mills, vacuum equipment and ordinary diffusion annealing furnace, and the protective atmosphere brazing furnace is a heating furnace with a protective atmosphere that can apply pressure to the billet. furnace. The hearth structure of this heating furnace is basically the same as that of ordinary heating furnaces, except that a number of hydraulic cylinders are set on the top of the hearth, which can exert pressure on the billet in the heated state, so as to weld stainless steel and ordinary carbon steel in the heated state together. Due to the large contact area, even when the unit pressure is not high, the total pressure to be applied is very large, which increases the complexity of the equipment and the construction cost of the furnace. In addition, it may cause uneven pressure, resulting in failure to recombine at local positions and forming defects. In addition, after compounding, it is necessary to use ordinary wide and thick plate rolling mills or hot tandem rolling units to roll them into thinner products. Therefore, wide and thick plate rolling mills or hot tandem rolling units are also required, which increases the difficulty of operation and equipment investment. The invention provides a device for continuously brazing and rolling a hot-rolled coil to produce a stainless steel clad plate after studying the brazing and rolling connection and deformation law of ordinary carbon steel/stainless steel in a protective atmosphere.
实用新型内容Utility model content
本实用新型目的在于提供一种以热轧卷板为原料连续钎焊轧制生产不锈钢复合板的装置,利用该装置,可用普通热轧卷板作原料,高效率、低成本、高质量地连续生产出单面或双面不锈钢复合板材。The purpose of the utility model is to provide a device for continuously brazing and rolling stainless steel clad plates using hot-rolled coils as raw materials. With this device, ordinary hot-rolled coils can be used as raw materials, and continuous high-efficiency, low-cost, and high-quality Produce single-sided or double-sided stainless steel composite panels.
本实用新型提供的不锈钢复合板的固-固相连续钎焊轧制装置包括:基体带钢开卷机、钎料喷涂器、烘干箱、不锈钢带开卷机、入口夹送辊、入口密封辊、前冷却水管、保护气体进口及阀、保温层、加热元件、保护气体箱、轧机、后冷却水管、出口密封辊、不锈钢复合板卷曲机、保护气体出口及阀、测温热电偶。The solid-solid phase continuous brazing and rolling device for stainless steel composite plates provided by the utility model includes: a substrate strip steel uncoiler, a solder sprayer, a drying box, a stainless steel strip uncoiler, an inlet pinch roller, an inlet sealing roller, Front cooling water pipe, protective gas inlet and valve, insulation layer, heating element, protective gas box, rolling mill, rear cooling water pipe, outlet sealing roll, stainless steel composite plate coiler, protective gas outlet and valve, temperature measuring thermocouple.
上面所述的基体带钢开卷机、不锈钢带开卷机均为现有普通开卷机,安装时上下相互错开,钎料喷涂器置于基体带钢的上方,烘干箱置于钎料喷涂器之后,入口夹送辊置于烘干箱之后,入口密封辊与出口密封辊位于保护气体箱的两端,前冷却水管采用铜制扁管,缠绕于入口密封辊之后的保护气体箱伸出部分的表面,保护气体进口及阀位于前冷却水管之后,保温层采用常用的保温棉包扎在保护气体箱的加热段箱体周围,加热元件使用普通金属电阻带或电阻丝或石墨加热带,测温热电偶安装在保护气体箱加热段箱体内,保护气体箱由加热段箱体、轧制段箱体及冷却段箱体构成,加热段箱体由耐热合金钢板焊接制成,其断面形状制作成圆形或椭圆形或矩形,轧制段箱体由不锈钢焊接制成,为箱形结构,冷却段箱体由普通钢焊接制成,其断面形状制作成圆形或矩形,箱体内部充填氨分解保护气体,轧机为两辊或四辊轧机,轧机的两只工作辊内部通水冷却,除传动系统外的整个轧机安放于保护气体箱的轧制段箱体内,轧机的轧辊辊颈穿过保护气体箱轧制段箱体的侧壁,采用迷宫密封圈密封。后冷却水管采用铜制扁管,缠绕于保护气体箱的冷却段箱体外围伸出部分,保护气体出口及阀位于冷却段箱体之后,卷曲机位于出口密封辊之后。The base strip uncoiler and the stainless steel strip uncoiler mentioned above are all existing ordinary uncoilers, which are staggered up and down during installation, the solder sprayer is placed above the base strip, and the drying box is placed behind the solder sprayer , the inlet pinch roller is placed behind the drying box, the inlet sealing roller and the outlet sealing roller are located at both ends of the protective gas box, the front cooling water pipe is made of copper flat tube, and it is wrapped around the protruding part of the protective gas box after the inlet sealing roller On the surface, the protective gas inlet and valve are located behind the front cooling water pipe. The insulation layer is wrapped around the heating section of the protective gas box with commonly used thermal insulation cotton. The heating element is ordinary metal resistance band or resistance wire or graphite heating band. The pair is installed in the heating section of the protective gas box. The protective gas box is composed of the heating section box, the rolling section box and the cooling section box. The heating section box is made of heat-resistant alloy steel plates. Its cross-sectional shape is made into Circular or elliptical or rectangular, the box of the rolling section is welded by stainless steel, which is a box-shaped structure, the box of the cooling section is welded by ordinary steel, and its section shape is made into a circle or rectangle, and the inside of the box is filled with ammonia Decompose the protective gas. The rolling mill is a two-roll or four-high rolling mill. The two working rolls of the rolling mill are cooled by water inside. The whole rolling mill except the transmission system is placed in the rolling section box of the protective gas box. The roll neck of the rolling mill passes through The side wall of the rolling section of the protective gas box is sealed with a labyrinth seal. The rear cooling water pipe is made of copper flat pipe, which is wound around the outer part of the cooling section of the protective gas box. The protective gas outlet and valve are located behind the cooling section box, and the crimper is located behind the outlet sealing roller.
本实用新型的有益效果主要体现在:The beneficial effects of the utility model are mainly reflected in:
(1)与现有的生产不锈钢复合板的固-固相复合装置相比,本发明所采用的轧机规模小,加热装置简单,设备投资少;(1) Compared with the existing solid-solid phase composite device for producing stainless steel clad plates, the rolling mill adopted in the present invention is small in scale, simple in heating device, and less in equipment investment;
(2)本实用新型所用的原料是普通的热轧卷板或冷轧卷板,钎焊与轧制是在保护性气体箱中连续瞬间完成的,故生产效率高、产量高、成材率高;(2) The raw materials used in the utility model are common hot-rolled coils or cold-rolled coils, brazing and rolling are completed in a continuous instant in a protective gas box, so the production efficiency is high, the output is high, and the yield is high ;
(3)覆板与基板之间的结合是在热状态下通过轧机的轧制压力压合的,故复合界面之间的平均单位压力大,界面所受压力均匀,结合强度高,复合率高,成品质量好;(3) The combination between the cladding plate and the base plate is pressed by the rolling pressure of the rolling mill in a hot state, so the average unit pressure between the composite interfaces is large, the pressure on the interface is uniform, the bonding strength is high, and the composite rate is high. , the quality of the finished product is good;
(4)本实用新型所述的保护性气体箱中的轧机配置有内部通水冷却的轧辊,可以通过调解水压、水量控制轧辊辊身的温度。(4) The rolling mill in the protective gas box described in the utility model is equipped with an internal water-cooled roll, and the temperature of the roll body can be controlled by adjusting the water pressure and water volume.
附图说明 Description of drawings
图1是不锈钢复合板的固-固相连续钎焊轧制设备示意图。图中各标记的含义如下:1基体带钢开卷机;2钎料喷涂器;3烘干箱;4不锈钢带开卷机;5入口夹送辊;6入口密封辊;7前冷却水管;8保护气体进口及阀;9保温层;10加热元件;11保护气体箱;12轧机;13后冷却水管;14出口密封辊;15不锈钢复合板卷曲机;16保护气体出口及阀;17测温热电偶。Figure 1 is a schematic diagram of solid-solid phase continuous brazing and rolling equipment for stainless steel clad plates. The meanings of the marks in the figure are as follows: 1 base strip uncoiler; 2 solder sprayer; 3 drying box; 4 stainless steel strip uncoiler; 5 entrance pinch roller; Gas inlet and valve; 9 insulation layer; 10 heating element; 11 protective gas box; 12 rolling mill; 13 post-cooling water pipe; 14 outlet sealing roller; .
具体实施方式 Detailed ways
下面用实施例具体描述本实用新型,该例仅是本实用新型的一个应用范例,不能理解为对本实用新型权利要求保护范围的限制。The utility model is specifically described below with an embodiment, which is only an application example of the utility model, and cannot be interpreted as limiting the protection scope of the claims of the utility model.
如图1所示,本实用新型提供的不锈钢复合板的固-固相连续钎焊轧制装置包括:基体带钢开卷机1、钎料喷涂器2、烘干箱3、不锈钢带开卷机4、入口夹送辊5、入口密封辊6、冷却水管7、保护气体进口阀8、保温层9、加热元件10、保护气体箱11、轧机12、冷却水管13、出口密封辊14、不锈钢复合板卷曲机15、保护气体出口阀16、测温热电偶17。As shown in Figure 1, the solid-solid phase continuous brazing and rolling device for stainless steel clad plates provided by the utility model includes: substrate strip steel uncoiler 1,
上面所述的基体带钢开卷机1、不锈钢带开卷机4均为现有普通开卷机,安装时上下相互错开,同时间隔一段距离,以便安装钎料喷涂器2和烘干箱3。钎料喷涂器2置于基体带钢的上方,保证将粉末钎料均匀喷涂于带钢表面。烘干箱3置于钎料喷涂器2之后,以便将喷涂的钎料迅速烘干;入口夹送辊5置于烘干箱3之后,将基体带钢和不锈钢带组合在一起,并与轧机12之间建立张力,保证带钢处于水平状态。入口密封辊6与出口密封辊14位于保护气体箱11的两端,对保护气体箱11中的气体进行密封。前冷却水管7采用铜制扁管,缠绕于入口密封辊6之后的保护气体箱伸出部分的表面,对入口密封辊6附近的箱体进行冷却。保护气体进口及阀8位于冷却水管7之后,由此向保护气体箱中通入保护气体,防止加热时带钢表面氧化。保温层9采用常用的保温棉包扎在保护气体箱11的加热段周围,保证带钢被加热到钎焊要求的温度;加热元件10使用普通的铁铬铝金属电阻丝,加热温度需达到金属钎料熔化温度,此温度可由测温热电偶17进行监测。保护气体箱11由加热段箱体、轧制段箱体及冷却段箱体构成,箱体总长度为12~30m,加热段箱体由Ni25Cr20耐热合金钢板焊接制成,加热段箱体长度为7~18m,其断面形状制作成椭圆形,轧制段箱体由304不锈钢焊接制成,为箱形结构,冷却段箱体由Q235普通钢焊接制成,其断面形状制作成矩形,箱体内部充填氨分解保护气体,防止加热时带钢表面氧化。轧机12由两架二辊轧机组成,每架轧机的两只工作辊内部需通水冷却,轧辊对组合带钢实施轧制压合和冷却,除传动系统外的整个轧机安放于保护气体箱的轧制段箱体内,轧机的轧辊辊颈穿过保护气体箱轧制段箱体的侧壁,采用迷宫密封圈密封。后冷却水管13采用铜制扁管,缠绕于保护气体箱的冷却段箱体外围伸出部分,对箱体和复合板进行冷却。保护气体出口及阀16位于冷却段箱体之后,通过放出气体清扫残留在保护气体箱11内的氧化性气体。卷曲机15位于出口密封辊14之后,将复合后的不锈钢复合板卷成带卷。Above-mentioned substrate strip steel uncoiler 1, stainless
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| CN101934309A (en) * | 2010-09-06 | 2011-01-05 | 北方工业大学 | Heated roll bending method and device for sheet metal |
| CN102061364A (en) * | 2010-10-25 | 2011-05-18 | 中国十九冶集团有限公司武汉分公司 | Method for dehumidifying and drying electric heating band of annealing furnace |
| CN102310077A (en) * | 2010-06-30 | 2012-01-11 | 辽宁科技大学 | Method for continuously reducing, rolling and compositing stainless steel/plain steel composite plate and device thereof |
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| CN101850361B (en) * | 2009-04-01 | 2012-08-22 | 辽宁科技大学 | Solid-solid phase continuous braze welding rolling device for stainless steel composite board |
| CN102310077A (en) * | 2010-06-30 | 2012-01-11 | 辽宁科技大学 | Method for continuously reducing, rolling and compositing stainless steel/plain steel composite plate and device thereof |
| CN102310077B (en) * | 2010-06-30 | 2013-07-17 | 辽宁科技大学 | Method for continuously reducing, rolling and compositing stainless steel/plain steel composite plate and device thereof |
| CN101934309A (en) * | 2010-09-06 | 2011-01-05 | 北方工业大学 | Heated roll bending method and device for sheet metal |
| CN101934309B (en) * | 2010-09-06 | 2011-08-24 | 北方工业大学 | Heated roll bending method and device for sheet metal |
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| CN103753162B (en) * | 2014-01-17 | 2016-05-04 | 上海交通大学 | The roll forming device of ten hole micro-channel flat and manufacturing process |
| US11400542B2 (en) | 2016-11-18 | 2022-08-02 | Sms Group Gmbh | Method and device for producing a continuous strip-shaped composite material |
| WO2020224840A1 (en) | 2019-05-07 | 2020-11-12 | Sms Group Gmbh | Method for producing a multi-layer hot-rolled strip |
| CN114985455A (en) * | 2022-05-31 | 2022-09-02 | 郑州机械研究所有限公司 | Soldering lug rolling method, soldering lug rolling system and application thereof |
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