CN201373608Y - Used as a connecting device between units in large solar collectors - Google Patents
Used as a connecting device between units in large solar collectors Download PDFInfo
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- CN201373608Y CN201373608Y CN200920067991U CN200920067991U CN201373608Y CN 201373608 Y CN201373608 Y CN 201373608Y CN 200920067991 U CN200920067991 U CN 200920067991U CN 200920067991 U CN200920067991 U CN 200920067991U CN 201373608 Y CN201373608 Y CN 201373608Y
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Abstract
用于大型太阳能集热器中单元体间的连接装置,位于相邻的太阳能集热器单元体(20)间,包括支座(40)、压块(42)、螺纹连接件(41、43);经螺纹连接件螺纹旋紧,支座和压块共同夹持并固定太阳能集热器单元体的框架底面(21),相邻的太阳能集热器单元体连接起来;支座为中间设有若干安装孔的外卷边槽钢;压块为内卷边槽钢、外卷边槽钢或等边槽钢中的任一种切割而成的块,且块中间设有连接安装孔。本实用新型的用于大型太阳能集热器中单元体间的连接装置不仅节省了产品成本,也间接形成了连接装置的标准化,使得损坏时替换容易,安装、维修时的装拆更容易。
It is used for the connecting device between the unit bodies in large-scale solar collectors, located between adjacent solar collector units (20), including support (40), pressing block (42), threaded connectors (41, 43 ); through the threaded connectors, the frame bottom surface (21) of the support and the briquetting block are jointly clamped and fixed, and the adjacent solar collector units are connected; the support is set in the middle Outer curled channel steel with several mounting holes; the press block is a block cut from any one of inner curled channel steel, outer curled channel steel or equilateral channel steel, and the middle of the block is provided with a connecting installation hole. The connecting device used in large solar heat collectors of the utility model not only saves product cost, but also indirectly forms the standardization of the connecting device, making it easy to replace when damaged, and easier to assemble and disassemble during installation and maintenance.
Description
技术领域 technical field
本实用新型涉及一种用于大型太阳能集热器中单元体间的连接装置,属于大型太阳能集热器的制造领域。The utility model relates to a connecting device used for unit bodies in a large-scale solar heat collector, which belongs to the manufacturing field of large-scale solar heat collectors.
背景技术 Background technique
众所周知,相同条件下,太阳能集热器的集热量和集热器面积成正比,集热器越大,集热量越高。因此,对于集热量需求较多的场合,就必须把多个太阳能集热器单元体连接起来,形成一个大型太阳能集热器。As we all know, under the same conditions, the amount of heat collected by a solar collector is directly proportional to the area of the collector. The larger the collector, the higher the amount of heat collected. Therefore, for occasions where there is a large demand for heat collection, it is necessary to connect multiple solar collector units to form a large solar collector.
中国专利文献CN1654900A(发明名称:太阳集能器箱体一体式组装及组装连接结构)提供了一种大型太阳能集热器的实施方案。如图1所示,该大型太阳能集热器由透光盖板1、外密封条2、挤出型材边条3、直角内衬4、箱底面5、框架直角块、密封胶、边挡条8、中缝挡条9、定位挡边10、滴水肋边11、嵌压式扣接槽12、胶垫13等组成;挤出型材边条3及框架直角块的外侧带有供作中缝挡条9或边挡条8安装的嵌压式扣接槽12,中缝挡条9与边挡条8压嵌安装后其挡条部分刚好遮挡保护其下部的外密封条2免受阳光照射,四个框架直角块及挤出型材边条3与直角内衬4间可填有密封胶。由于二次密封后中缝挡条9及侧边挡条对外密封条2起到完全遮盖保护的作用,提高了箱体与外密封条的长期耐侯性与可靠性,使透光盖板1的密封性得到长期保障,同时挡条9与边条3对单元体间的中缝拼接与外观起到了保护与装饰作用,满足了作为太阳能一体化建筑组件或构件的要求。Chinese patent document CN1654900A (invention name: solar collector box integrated assembly and assembly connection structure) provides an embodiment of a large solar collector. As shown in Figure 1, the large-scale solar collector consists of a light-transmitting
然后,该专利产品中两相邻集热器单元体,除了由中缝挡条9进行上端的框架连接外,还必须使下端框架互相连接定位、统一安装固定到集热器安装支架、屋顶坡面或墙面上,才能保证大型太阳能集热器的安装稳定,继而能抵抗狂风暴雨的袭击。Then, in this patented product, in addition to the upper frame connection of the two adjacent heat collector units by the middle seam retaining strip 9, the lower end frames must also be connected and positioned, and uniformly installed and fixed to the heat collector mounting bracket and the roof slope. Or on the wall, in order to ensure the stability of the installation of large solar collectors, and then can resist the attack of the storm.
图2、图3所示,为现有的用于大型太阳能集热器中单元体间的连接装置。太阳能集热器单元体的框架由下端的框架底面21、中间的框架竖板22、带有扣接槽12的上端组成。该连接装置,位于相邻的太阳能集热器单元体20间,包括支座30、压块32、及螺栓31和螺母33组成的螺纹连接件。支座30为每侧面均带有连续T型槽34的方形型材,螺栓31由支座30的端面滑入支座30上的T型槽34,螺栓31的头部卡在T型槽34内,螺栓31只能沿支座30的T型槽34前后移动,而不能从支座30里拔出。大型太阳能集热器安装时,先把支座30固定于集热器安装支架、屋顶坡面或墙面上;然后把两相邻的太阳能集热器单元体下端的框架底面21置于支座30上,当然分别处于上面T型槽34的两侧;螺栓31由支座30的端面滑入支座30上的T型槽34,在螺栓31上串上方形压块32和螺母33;经螺母33和螺栓31的螺纹旋紧,支座30和压块32共同夹持并固定太阳能集热器单元体的框架底面21,相邻的太阳能集热器单元体连接起来;最后,再把中缝挡条9扣压入扣接槽12内,最终形成封闭的多单元体的大型太阳能集热器。As shown in Fig. 2 and Fig. 3, it is an existing connecting device used for unit bodies in large-scale solar heat collectors. The frame of the solar heat collector unit body is composed of the
然而,由于太阳能行业至今没有统一的产品标准,因此,太阳能集热器单元体也没有统一的规格要求,支座30更是出现了众多的尺寸。这不但导致各太阳能集热器厂家分别花费巨财来开发模具、铸造支座,还引起了各厂家的支座难以替换、增加了维修、维护成本。另外,现有的支座30固定于集热器安装支架、屋顶坡面或墙面上时,必须在上述集热器安装、屋顶坡面或墙面上打通孔,才能把支座内的螺栓30插入上述孔内,并与集热器安装支架、屋顶坡面或墙面的另一侧的螺母进行螺纹连接,安装、维修很是不便。另外,压块通常采用螺栓螺母连接中的垫片,接触压紧面积有限,安装与框架连接定位不可靠。However, since there is no uniform product standard in the solar energy industry so far, there is no uniform specification requirement for the solar heat collector unit body, and there are many sizes of the
发明内容 Contents of the invention
本实用新型在于为大型太阳能集热器的安装固定与单元体件的框架连接定位提供一种简单、方便的解决方案,使得大型太阳能集热器中的单元体在安装、维修时的装拆更容易。The utility model aims to provide a simple and convenient solution for the installation and fixing of the large solar collector and the frame connection and positioning of the unit body, so that the assembly and disassembly of the unit body in the large solar collector can be done more easily during installation and maintenance. easy.
为了达到上述目的,本实用新型提供了一种用于大型太阳能集热器中单元体间的连接装置,位于相邻的太阳能集热器单元体之间,包括支座、压块和螺纹连接件,太阳能集热器框架的每个底面经若干个螺纹连接件和压块与支座紧固相连,其特征在于:In order to achieve the above purpose, the utility model provides a connection device for the unit bodies in large solar collectors, which is located between adjacent solar collector units and includes a support, a pressure block and a threaded connector , each bottom surface of the solar collector frame is fastened to the support through several threaded connectors and pressure blocks, characterized in that:
所述的支座为外卷边槽钢型材,该外卷边槽钢型材和太阳能集热器框架底面安装的支承面上设有若干个连接安装孔;所述的压块为采用内卷边槽钢型材、外卷边槽钢型材或等边槽钢型材中的一种经切割而成的短块,该压块的顶面上设有至少一个连接安装孔;The support is an outer crimped channel steel profile, which is provided with several connection installation holes on the supporting surface of the outer crimped channel steel profile and the bottom surface of the solar collector frame; A cut short piece of one of the channel steel profiles, outer beaded channel steel profiles or equilateral channel steel profiles, with at least one connection and installation hole provided on the top surface of the briquetting block;
在所述支座和压块的连接安装孔中设有螺纹连接件的螺栓,该螺栓与螺母或螺纹孔紧固相连;太阳能集热器框架的每个底面上设有至少二个压块。A bolt of a threaded connection is arranged in the connecting installation hole of the support and the pressing block, and the bolt is fastened to the nut or the threaded hole; each bottom surface of the solar collector frame is provided with at least two pressing blocks.
本实用新型的用于大型太阳能集热器中单元体间的连接装置中,支座、压块均为标准型材制作,可直接到市场上购买,无需另外开发模具、单独铸造。这样,不仅节省了产品成本,也间接形成了连接装置的标准化,使得损坏时替换容易,安装、维修时的装拆更容易。In the connection device between the unit bodies in the large-scale solar heat collector of the utility model, the support and the pressing block are all made of standard profiles, which can be directly purchased in the market, without additional development of molds and separate casting. In this way, not only the cost of the product is saved, but also the standardization of the connection device is indirectly formed, which makes it easy to replace when damaged, and easier to assemble and disassemble during installation and maintenance.
本实用新型的用于大型太阳能集热器中单元体间的连接装置中,支座可经焊接、螺纹连接等方式固定到集热器安装支架、屋顶坡面或墙面上。例如,支座两侧外卷边上可设有连接安装孔,经插入该孔的螺钉,包括膨胀螺钉把支座固定在集热器安装支架、屋顶坡面或墙面上,而无需把支架、屋顶坡面或墙面打通,不再只是通过支座内的螺栓与集热器安装支架、屋顶坡面或墙面的另一侧的螺母的螺纹连接。这样,支座的安装方式具有了多种选择,操作更加灵活。In the connection device between the units in the large-scale solar heat collector of the present invention, the support can be fixed to the heat collector installation bracket, roof slope or wall through welding, screw connection and other methods. For example, there can be connection installation holes on the outer curling edges on both sides of the support, and the screws inserted into the holes, including expansion screws, can fix the support on the collector mounting bracket, roof slope or wall without fixing the bracket. , Roof slope or wall to get through, no longer just through the threaded connection between the bolts in the support and the nuts on the other side of the collector mounting bracket, roof slope or wall. In this way, the installation method of the support has multiple options, and the operation is more flexible.
本实用新型的用于大型太阳能集热器中单元体间的连接装置中,支座和太阳能集热器框架底面的安装的支承面上设有的连接安装孔可以为光孔,光孔下有同轴的螺母采用焊接等方式固定连接到支座上。螺栓插入压块顶面和支座支承面上的连接安装孔,和前述螺母紧固连接。In the connecting device between the unit bodies in the large-scale solar heat collector of the present invention, the connection installation hole provided on the supporting surface of the support and the bottom surface of the solar heat collector frame can be a light hole, and there is a light hole under the light hole. The coaxial nut is fixedly connected to the support by means of welding or the like. Bolts are inserted into the connecting installation holes on the top surface of the pressure block and the supporting surface of the support, and are tightly connected with the aforementioned nuts.
另外,支座的顶面上设有的连接安装孔也可以为螺纹孔。螺栓插入压块顶面的连接安装孔,和支座支承面上的螺纹孔紧固连接。In addition, the connection and installation holes provided on the top surface of the support can also be threaded holes. The bolts are inserted into the connection installation holes on the top surface of the pressure block, and are tightly connected with the threaded holes on the support surface of the bearing.
支座的顶面上设有的连接安装孔为螺纹孔时,螺纹孔下还可以有同轴的、且内螺纹相同的螺母采用焊接等方式固定连接到支座上。螺栓插入压块顶面的的连接安装孔,和前述螺母及支座支承面的螺纹孔紧固连接。When the connection installation hole provided on the top surface of the support is a threaded hole, coaxial nuts with the same internal thread can also be fixedly connected to the support by means of welding or the like under the threaded hole. The bolts are inserted into the connecting mounting holes on the top surface of the pressure block, and are tightly connected with the aforementioned nuts and the threaded holes on the supporting surface of the support.
为增加锁紧效果、减少锁紧时螺纹连接件和压块间的损伤,在压块的顶面上和螺栓的紧固压合面间还可具有金属或橡胶垫圈。当然,在压块和太阳能集热器框架底面间,以及太阳能集热器框架底面和支座间也可以设有橡胶垫片或橡胶涂层,来减少相互间的磨损。In order to increase the locking effect and reduce the damage between the threaded connector and the pressing block during locking, there may also be a metal or rubber gasket between the top surface of the pressing block and the fastening and pressing surface of the bolt. Of course, rubber gaskets or rubber coatings can also be provided between the pressing block and the bottom surface of the solar collector frame, and between the bottom surface of the solar collector frame and the support, to reduce mutual wear.
附图说明 Description of drawings
以下结合附图和具体实施方式来进一步说明本实用新型。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
图1为中国专利文献CN1654900A所公开的大型太阳能集热器的结构示意图;Fig. 1 is the structural representation of the disclosed large-scale solar heat collector of Chinese patent document CN1654900A;
图2为现有的用于大型太阳能集热器中单元体间的连接装置的结构示意图,为清楚起见,省略了部分零部件;Fig. 2 is the structural schematic diagram of the existing connection device between the unit bodies used in large-scale solar collectors, for the sake of clarity, some parts are omitted;
图3为图2中所标记位置的剖视图,为清楚起见,虚线仅画出了支座30的部分外轮廓;Fig. 3 is a cross-sectional view of the marked position in Fig. 2, and for the sake of clarity, the dotted line only draws part of the outer contour of the
图4为本实用新型的用于大型太阳能集热器中单元体间的连接装置的实施例一的结构示意图,为清楚起见,省略了部分零部件;Fig. 4 is a structural schematic diagram of
图5为图4中所标记位置的剖视图,为清楚起见,虚线仅画出了支座40的部分外轮廓;Fig. 5 is a cross-sectional view of the marked position in Fig. 4, and for the sake of clarity, the dotted line has only drawn part of the outer contour of the support 40;
图6为本实用新型的用于大型太阳能集热器中单元体间的连接装置的另一实施例的结构示意图,为清楚起见,省略了部分零部件;Fig. 6 is a schematic structural view of another embodiment of the connecting device used in large-scale solar collectors of the present invention, for the sake of clarity, some components are omitted;
图7为图6中所标记位置的剖视图,为清楚起见,虚线仅画出了支座40的部分外轮廓;Fig. 7 is a cross-sectional view of the marked position in Fig. 6, and for the sake of clarity, the dotted line only draws part of the outer contour of the support 40;
图8为本实用新型的用于大型太阳能集热器中单元体间的连接装置的另一实施例的结构示意图,为清楚起见,省略了部分零部件;Fig. 8 is a structural schematic diagram of another embodiment of the connecting device used in large-scale solar collectors of the present invention, for the sake of clarity, some components are omitted;
图9为本实用新型的用于大型太阳能集热器中单元体间的连接装置的另一实施例的结构示意图,为清楚起见,省略了部分零部件。Fig. 9 is a structural schematic diagram of another embodiment of the connecting device used in large-scale solar thermal collectors of the present invention, some components are omitted for clarity.
具体实施方式 Detailed ways
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific illustrations.
如图4、图5所示,太阳能集热器单元体20的框架由下端的框架底面21、中间的框架竖板22、带有扣接槽12的上端组成。本实施例的用于大型太阳能集热器中单元体间的连接装置,位于相邻的太阳能集热器单元体20间,包括支座40、压块42、以螺栓41和螺母43为主的螺纹连接件。其中,支座40采用外卷边槽钢,且和太阳能集热器框架底面安装的支承面上设有若干连接安装孔;压块42为由外卷边槽钢所切割而成的短块,且顶面设有连接安装孔。压块42的连接安装孔和支座40的连接安装孔对齐后,螺栓41经上述连接安装孔插入后螺纹旋紧,支座40和压块42的外卷边共同夹持并固定太阳能集热器单元体的框架底面21,相邻压块42间具有间隔。As shown in FIG. 4 and FIG. 5 , the frame of the solar
本实施例中,支座40两侧外卷边上各设有一排连接安装孔44,经插入该孔的螺钉,包括膨胀螺钉把支座40固定在集热器安装支架、屋顶坡面或墙面上,而无需把支架、屋顶坡面或墙面打通,不再是仅通过支座内的螺栓与集热器安装支架、屋顶坡面或墙面的另一侧的螺母进行螺纹连接。这样,支座的安装方式具有更多选择。In this embodiment, a row of
本实施例中,支座40顶面的连接安装孔可以为光孔,光孔下有同轴的螺母43焊接到支座上;螺栓41,插入压块42顶面和支座40顶面的连接安装孔,和前述螺母43紧固连接。In this embodiment, the connection installation hole on the top surface of the support 40 can be a light hole, and there are
本实施例中,支座40顶面的安装孔也可以为螺纹孔,螺纹孔下有同轴的、且相同内螺纹的螺母43焊接到支座上;螺栓41插入压块42顶面的安装孔,和前述螺母43及支座40顶面的螺纹孔螺纹连接。In this embodiment, the mounting hole on the top surface of the support 40 can also be a threaded hole, under which there are
为增加锁紧效果、减少锁紧时螺栓41和压块42间的损伤,在压块42的上表面、螺栓41的外径上还可具有金属或橡胶垫圈。In order to increase the locking effect and reduce the damage between the bolt 41 and the
大型太阳能集热器安装时,先把焊接有螺母43的支座40固定于集热器安装支架、屋顶坡面或墙面上;然后把两相邻的太阳能集热器单元体下端的框架底面21置于支座40上,当然分别处于支座40连接安装孔的两侧;再在两相邻的框架底面21中间放置压块42,对齐压块42和支座40上的连接安装孔,插入螺栓41;经螺栓41和螺母43(支座40的螺纹安装孔)的螺纹旋紧,支座40和压块42(主要为外卷边部分)共同夹持并固定太阳能集热器单元体的框架底面21,相邻的太阳能集热器单元体20连接起来;最后,再把中缝挡条9扣压入扣接槽12内,最终形成封闭的多单元体的大型太阳能集热器。When installing a large-scale solar collector, first fix the support 40 welded with the
该实施例一中,压块42是利用外卷边45对相邻的太阳能集热器单元体20的框架底面21进行夹持和固定,槽钢的侧面没有和太阳能集热器单元体20接触。因此,两相邻的太阳能集热器单元体20被夹持和固定时,相邻的两太阳能集热器单元体20的框架竖板22间的距离也必须大于外卷边槽钢的外卷边间的距离。In this embodiment one, the
如图6、图7所示为本实用新型的另一实施例。和实施例一的区别,仅在于压块42采用了内卷边槽钢。此时,两相邻的太阳能集热器单元体20被夹持和固定时,是通过支座40和压块42的内卷边46,相邻的两太阳能集热器单元体20的框架竖板22间的距离只须不大于或等于外卷边槽钢的侧面47间的距离,显然,相邻的两太阳能集热器单元体20间的可调节距离增大了。Shown in Fig. 6, Fig. 7 is another embodiment of the present utility model. The difference from the first embodiment is only that the
当相邻的两太阳能集热器单元体20的框架竖板22间的距离等于外卷边槽钢的侧面47间的距离时,侧面47和相邻的两太阳能集热器单元体20的框架竖板22相接触,侧面47可对相邻的两太阳能集热器单元体20做进一步限位。放置压块42时,压块可以在相邻的两太阳能集热器单元体20的框架竖板22间、框架底面21上滑行,压块42和支座40的连接安装孔的对齐只需考虑前后位置,而没有左右偏差,很容易操作。另一方面,当压块42中插入螺栓41,而螺栓41和螺母43没有锁紧时,两相邻的太阳能集热器单元体的框架底面21未被夹持和固定时,两相邻的太阳能集热器单元体20可以沿压块42的两侧面滑动,从而使得太阳能集热器单元体20的拆卸、安装变得非常容易。When the distance between the frame
图8为另一实施例,和图4所示实施例基本相同,其中的压块42、支座40均采用外卷边槽钢,区别仅在于:图4中压块42的槽宽度小于支座40的槽宽度,太阳能集热器框架的每个底面21置于压块42的外卷边45和支座40的顶面之间;图8中压块42的槽宽度大于支座40的槽宽度,太阳能集热器框架的每个底面21置于压块42的外卷边45和支座40的外卷边之间。Fig. 8 is another embodiment, which is basically the same as the embodiment shown in Fig. 4, wherein the
图9为另一实施例,和图6所示实施例基本相同,其中的压块42均采用内卷边槽钢,支座40均采用外卷边槽钢,区别仅在于:图6中压块42的槽宽度小于支座40的槽宽度,太阳能集热器框架的每个底面21置于压块42的内卷边45和支座40的顶面之间;图9中压块42的槽宽度大于支座40的槽宽度,太阳能集热器框架的每个底面21置于压块42的内卷边45和支座40的外卷边之间。Fig. 9 is another embodiment, which is basically the same as the embodiment shown in Fig. 6, wherein the briquetting blocks 42 are all made of inner crimped channel steel, and the supports 40 are all made of outer crimped channel steel, the difference is only that: Fig. 6 middle pressure The groove width of
以上是本实用新型的实施方式之一,对于本领域内的一般技术人员,不花费创造性的劳动,在上述实施例的基础上可以做多种变化,同样能够实现本实用新型的目的。但是,这种变化显然应该在本实用新型的权利要求书的保护范围内。The above is one of the embodiments of the present utility model. For those skilled in the art, various changes can be made on the basis of the above-mentioned embodiments without creative labor, and the purpose of the present utility model can also be achieved. However, such changes should obviously be within the protection scope of the claims of the present utility model.
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| CN200920067991U CN201373608Y (en) | 2009-02-24 | 2009-02-24 | Used as a connecting device between units in large solar collectors |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102506035A (en) * | 2011-10-31 | 2012-06-20 | 深圳市新天光电科技有限公司 | Connecting mechanism |
| US8407895B2 (en) | 2010-07-29 | 2013-04-02 | First Solar, Inc. | Methods of manufacturing a slider clip for holding a photovoltaic structure |
| CN114379711A (en) * | 2022-01-26 | 2022-04-22 | 广船国际有限公司 | Ship ceiling |
-
2009
- 2009-02-24 CN CN200920067991U patent/CN201373608Y/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8407895B2 (en) | 2010-07-29 | 2013-04-02 | First Solar, Inc. | Methods of manufacturing a slider clip for holding a photovoltaic structure |
| US8413946B2 (en) | 2010-07-29 | 2013-04-09 | First Solar, Inc. | Photovoltaic structure mounting apparatus and system having a slider clip |
| US8413312B2 (en) | 2010-07-29 | 2013-04-09 | First Solar, Inc. | Methods of installing photovoltaic structures on a support element |
| US8418983B2 (en) | 2010-07-29 | 2013-04-16 | First Solar, Inc. | Slider clip and photovoltaic structure mounting system |
| US8418984B2 (en) | 2010-07-29 | 2013-04-16 | First Solar, Inc. | Slider clip and photovoltaic structure mounting system |
| US8894033B2 (en) | 2010-07-29 | 2014-11-25 | First Solar, Inc | Slider clip and photovoltaic structure mounting system |
| US9551510B2 (en) | 2010-07-29 | 2017-01-24 | First Solar, Inc. | Slider clip and photovoltaic structure mounting system |
| CN102506035A (en) * | 2011-10-31 | 2012-06-20 | 深圳市新天光电科技有限公司 | Connecting mechanism |
| CN114379711A (en) * | 2022-01-26 | 2022-04-22 | 广船国际有限公司 | Ship ceiling |
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