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CN201371312Y - Special Fixture for Friction Welding of Tripin Fork and Hollow Tube - Google Patents

Special Fixture for Friction Welding of Tripin Fork and Hollow Tube Download PDF

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Publication number
CN201371312Y
CN201371312Y CN 200920069346 CN200920069346U CN201371312Y CN 201371312 Y CN201371312 Y CN 201371312Y CN 200920069346 CN200920069346 CN 200920069346 CN 200920069346 U CN200920069346 U CN 200920069346U CN 201371312 Y CN201371312 Y CN 201371312Y
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guide
base
friction welding
spring
base plate
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CN 200920069346
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Chinese (zh)
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蔡斌清
火晨辉
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Shanghai GKN Huayu Driveline Systems Co Ltd
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Shanghai GKN Huayu Driveline Systems Co Ltd
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Abstract

本实用新型公开了一种三销轴叉和空心管的摩擦焊专用夹具,包括基座(1)、导杆(2)、导向底板(6)、弹簧(3)和至少三个导柱(4),所述基座(1)的前端设置一定位块(5),所述基座(1)的后端固定连接所述导杆(2),所述导杆(2)上套接所述弹簧(3)和所述导向底板(6),所述导杆(2)的后端设置挡板(21),所述弹簧(3)的前端抵靠在所述导向底板(6)上,所述弹簧(3)的后端抵靠在所述挡板(21)上,所述导柱(4)的后端与导向底板(6)固定连接,导柱(4)的前端穿过所述基座(1),所述各导柱(4)分布在同一圆周上,且该圆周的中心线与所述基座(1)的旋转中心线重合,各导柱(4)的前端外侧设有倒角(41)。这样的定位方式、定位精度不会随夹具的磨损而降低,而且定位基准与后序车削一致。

Figure 200920069346

The utility model discloses a special fixture for friction welding of a three-pin shaft fork and a hollow tube, which comprises a base (1), a guide rod (2), a guide base plate (6), a spring (3) and at least three guide columns ( 4), the front end of the base (1) is provided with a positioning block (5), the rear end of the base (1) is fixedly connected to the guide rod (2), and the guide rod (2) is sleeved The spring (3) and the guide base plate (6), the rear end of the guide rod (2) is provided with a baffle plate (21), and the front end of the spring (3) leans against the guide base plate (6) On, the rear end of the spring (3) leans against the baffle (21), the rear end of the guide post (4) is fixedly connected with the guide base plate (6), and the front end of the guide post (4) passes through Through the base (1), the guide posts (4) are distributed on the same circle, and the center line of the circle coincides with the rotation center line of the base (1), and each guide post (4) A chamfer (41) is provided on the outside of the front end. Such a positioning method and positioning accuracy will not decrease with the wear of the fixture, and the positioning reference is consistent with the subsequent turning.

Figure 200920069346

Description

三销轴叉和空心管的摩擦焊专用夹具 Special Fixture for Friction Welding of Tripin Fork and Hollow Tube

技术领域 technical field

本实用新型涉及一种夹具,特别涉及一种三销轴叉和空心管的摩擦焊专用夹具。The utility model relates to a fixture, in particular to a special fixture for friction welding of a three-pin shaft fork and a hollow tube.

背景技术 Background technique

传统的三销轴叉和空心管的摩擦焊接是以轴叉大平面为基准夹紧轴叉的大外圆,由于轴叉柄部的车削是以轴叉内孔为夹紧定位面,因而轴叉柄部和轴叉内孔的同轴度应该比较好。而在精锻轴叉毛坯时精锻冲头与外模允许有0.4mm的同轴度误差,所以轴叉的外圆与内孔有0.4mm以下的同轴度偏差,从而轴叉外圆和轴叉柄部的同轴度不会很理想。每当将空心管焊接到三销轴叉的柄部后,轴叉柄部的径向跳动有时大于1mm。尤其在对轴叉柄部焊接空心管时,轴叉柄部不再车削加工了,导致成品工件摩擦焊两端目测有明显错位,不但影响外观质量,而且影响了轴承的装入。The friction welding of the traditional three-pin shaft fork and the hollow tube is based on the large plane of the shaft fork to clamp the large outer circle of the shaft fork. Since the turning of the shaft fork handle is based on the inner hole of the shaft fork as the clamping positioning surface, the shaft The coaxiality of the fork handle and the inner hole of the shaft fork should be better. When precision forging the shaft fork blank, there is a concentricity error of 0.4mm between the precision forging punch and the outer die, so the outer circle of the shaft fork and the inner hole have a concentricity deviation of less than 0.4mm, so that the outer circle of the shaft fork and the inner hole are less than 0.4mm. The concentricity of the yoke shank will not be ideal. Whenever the hollow tube is welded to the shank of the tripod yoke, the radial runout of the yoke shank is sometimes greater than 1 mm. Especially when the hollow tube is welded to the shank of the shaft yoke, the shank of the shaft yoke is no longer turned, resulting in obvious misalignment of the two ends of the friction welding of the finished workpiece, which not only affects the appearance quality, but also affects the loading of the bearing.

而且,传统的夹持轴叉外圆焊接,我们不考虑工件自身的误差仅观察外圆夹具发现三片卡爪仅靠定位块和螺钉连接在卡盘上,一段时间后夹具磨损,三爪自身的跳动会很不理想,需要靠垫垫片等才能保证夹具自身的精度。这样的调整可以说费时费力。Moreover, in the traditional welding of the outer circle of the clamping shaft and fork, we do not consider the error of the workpiece itself, but only observe the outer circle fixture and find that the three jaws are only connected to the chuck by positioning blocks and screws. After a period of time, the fixture wears out, and the three jaws themselves The beating of the fixture will be very unsatisfactory, and cushions and gaskets are needed to ensure the accuracy of the fixture itself. Such adjustments can be said to be time-consuming and labor-intensive.

实用新型内容Utility model content

本实用新型要解决的技术问题是提供一种定位精度高的三销轴叉和空心管的摩擦焊专用夹具。The technical problem to be solved by the utility model is to provide a special fixture for friction welding of a tripod shaft fork and a hollow tube with high positioning accuracy.

为解决上述技术问题,本实用新型三销轴叉和空心管的摩擦焊专用夹具包括基座、导杆、导向底板、弹簧和至少三个导柱,所述基座的前端设置一定位块,所述基座的后端固定连接所述导杆,所述导杆上套接所述弹簧和所述导向底板,所述弹簧的前端抵靠在所述导向底板上,所述弹簧的后端抵靠在所述挡板上,所述导柱的后端与导向底板固定连接,导柱的前端穿过所述基座,所述各导柱分布在同一圆周上,且该圆周的中心线与所述基座的旋转中心线重合,各导柱的前端外侧设有倒角。In order to solve the above-mentioned technical problems, the special fixture for the friction welding of the three-pin shaft fork and the hollow pipe of the present invention includes a base, a guide rod, a guide base plate, a spring and at least three guide posts, and a positioning block is arranged at the front end of the base, The rear end of the base is fixedly connected to the guide rod, the spring and the guide base plate are sleeved on the guide rod, the front end of the spring is against the guide base plate, and the rear end of the spring is Against the baffle plate, the rear end of the guide post is fixedly connected to the guide base plate, the front end of the guide post passes through the base, the guide posts are distributed on the same circumference, and the center line of the circumference Coincident with the rotation centerline of the base, chamfers are provided on the outside of the front end of each guide post.

优选地,所述导柱与所述基座的配合关系为间隙配合,导致可以在基座内前后滑动。Preferably, the matching relationship between the guide post and the base is clearance fit, so that it can slide back and forth in the base.

优选地,所述定位块与所述基座之间设置一垫片,使用不同厚度的垫片可以调整定位块与基座之间的距离。所述定位块和所述垫片通过螺钉固定在所述基座上。Preferably, a spacer is provided between the positioning block and the base, and the distance between the positioning block and the base can be adjusted by using spacers of different thicknesses. The positioning block and the washer are fixed on the base by screws.

优选地,所述基座包括一轴部和一肩部,所述轴部上套接一过渡块,所述过渡块固定在所述肩部上。Preferably, the base includes a shaft portion and a shoulder portion, a transition block is sleeved on the shaft portion, and the transition block is fixed on the shoulder portion.

优选地,所述基座与动力旋转机构相连。Preferably, the base is connected with a power rotation mechanism.

本实用新型的夹紧定位通过指形的导柱自定心工件内腔,然后夹紧卡爪夹紧轴叉柄部,这样的定位方式定位精度不会随夹具的磨损而降低,而且定位基准与后序车削一致,所以加工好的工件焊接处的跳动能够保证在0.2mm之内。定位夹紧基准与摩擦焊后的测量基准相一致,有效地防止了由于锻件跳动误差导致摩擦焊后三销轴叉轮体与轴柄不同心的问题。本实用新型结构简单、装拆方便,夹具更换更加省力、方便。The clamping positioning of the utility model self-centers the inner cavity of the workpiece through the finger-shaped guide post, and then the clamping claw clamps the shaft fork handle. The positioning accuracy of this positioning method will not decrease with the wear of the clamp, and the positioning reference It is consistent with the subsequent turning, so the runout of the welded part of the processed workpiece can be guaranteed to be within 0.2mm. The positioning and clamping datum is consistent with the measuring datum after friction welding, which effectively prevents the problem of non-concentricity between the tripod fork wheel body and the shaft handle after friction welding due to the run-out error of the forging. The utility model has the advantages of simple structure, convenient assembly and disassembly, and more labor-saving and convenient fixture replacement.

附图说明 Description of drawings

图1是本实用新型的使用参考图。Fig. 1 is the use reference figure of the utility model.

附图标记如下:The reference signs are as follows:

1、基座             41、倒角1. Base 41. Chamfer

11、轴部            5、定位块11. Shaft part 5. Positioning block

12、肩部            51、垫片12. Shoulder 51. Gasket

13、销钉            6、导向底板13. Pin 6. Guide plate

2、导杆             7、过渡块2. Guide rod 7. Transition block

21、挡板            8、螺钉21. Baffle 8. Screws

3、弹簧             91、夹紧卡爪3. Spring 91. Clamping claw

4、导柱             92、三销轴叉4. Guide post 92. Three-pin shaft fork

具体实施方式 Detailed ways

下文将参照附图将对本实用新型三销轴叉和空心管的摩擦焊专用夹具进行详细描述。The following will describe in detail the special fixture for friction welding of the three-pin shaft fork and the hollow pipe of the present invention with reference to the accompanying drawings.

如图1所示,本实用新型包括基座1、导杆2、导向底板6、弹簧3和导柱4,基座1的一端通过内六角螺钉8固定一定位块5,在定位块5和基座1之间设置一垫片51,以调整定位块5的位置。基座1的另一端固定一导杆2,导杆2上套一弹簧3,导杆2的后端通过螺钉8固定设置挡板21,弹簧3抵靠在挡板21上。弹簧3的另一端设置一导向底板6,该导向底板6套在导杆2上,与导杆2为间隙配合。As shown in Figure 1, the utility model comprises a base 1, a guide rod 2, a guide base plate 6, a spring 3 and a guide column 4, and one end of the base 1 is fixed with a positioning block 5 by an inner hexagon screw 8, and the positioning block 5 and A spacer 51 is arranged between the bases 1 to adjust the position of the positioning block 5 . The other end of the base 1 is fixed with a guide rod 2 , a spring 3 is placed on the guide rod 2 , the rear end of the guide rod 2 is fixed with a baffle 21 by a screw 8 , and the spring 3 leans against the baffle 21 . The other end of the spring 3 is provided with a guide base plate 6, and the guide base plate 6 is sleeved on the guide rod 2, and is clearance fit with the guide rod 2.

导向底板6上固定三个导柱4,每一个导柱4的一端均设置一倒角41,该倒角41与三销轴叉92的端部内侧倒角41相配合。所有导柱4的倒角41的中心线与所述基座1的旋转中心线重合。导柱4穿过基座1的通孔,导柱4与基座1的配合关系为16H7/h7,间隙配合。导柱4可以在克服弹簧3的预紧力的情况下,在基座1内滑动。Three guide posts 4 are fixed on the guide base plate 6 , and one end of each guide post 4 is provided with a chamfer 41 , which matches with the inner chamfer 41 of the end of the three-pin shaft fork 92 . The centerlines of the chamfers 41 of all the guide posts 4 coincide with the rotation centerline of the base 1 . The guide post 4 passes through the through hole of the base 1, and the matching relationship between the guide post 4 and the base 1 is 16H7/h7, which is a clearance fit. The guide post 4 can slide in the base 1 under the condition of overcoming the pretension force of the spring 3 .

上述基座1包括一轴部11和一肩部12,肩部12的径向尺寸大于轴部11的径向尺寸。轴部11上套接一过渡块7,该过渡块7通过内六角螺钉8固定在肩部12上。正常情况下,过渡块7和三销轴叉不接触,过渡块7限制了三销轴叉沿着导柱4向后移动,给三销轴叉设置了极限位置。另外还保护了导柱的导向区域,不让垃圾进入。The above-mentioned base 1 includes a shaft portion 11 and a shoulder portion 12 , the radial dimension of the shoulder portion 12 is larger than that of the shaft portion 11 . A transition block 7 is sleeved on the shaft portion 11 , and the transition block 7 is fixed on the shoulder portion 12 by a hexagon socket head cap screw 8 . Under normal circumstances, the transition piece 7 and the three-pin shaft fork do not contact, and the transition piece 7 limits the three-pin shaft fork to move backward along the guide post 4, and the limit position is set for the three-pin shaft fork. In addition, the guide area of the guide post is protected to prevent garbage from entering.

在基座1上还设置销钉13,销钉13用于与动力旋转机构相连接,以驱动本实用新型的旋转。销钉13与基座1的连接可辅以专用胶水粘接。A pin 13 is also arranged on the base 1, and the pin 13 is used to be connected with the power rotating mechanism to drive the rotation of the utility model. The connection between the pin 13 and the base 1 can be bonded with special glue.

在使用本实用新型对三销轴叉92进行定位夹紧时,定位块5和基座1的一部分放置在三销轴叉92内腔里面,定位块5抵靠在三销轴叉92内腔的底面上,起一个初定位作用,并托住三销轴叉92。挡板21固定在机床上。在进行摩擦焊接时,将待焊接的轴管顶住三销轴叉92的柄部,这时,三根导柱4与三销轴叉92内倒角41紧紧贴住,导柱4带动导向底板6压缩导向底板6后面的弹簧3,直到基座1前面的定位块5抵靠到三销轴叉92内腔的底部为止。这样,利用三根导柱4的定位使得本实用新型的旋转中心线与三销轴叉92的中心线相重合,三销轴叉92的定位就完成了。最后,夹紧卡爪91卡紧轴叉柄部,动力旋转机构通过销钉13带动本实用新型旋转,开始焊接。When the utility model is used to position and clamp the three-pin shaft fork 92, a part of the positioning block 5 and the base 1 is placed in the inner cavity of the three-pin shaft fork 92, and the positioning block 5 is against the inner cavity of the three-pin shaft fork 92 On the bottom surface, it plays an initial positioning effect, and supports the tripod shaft fork 92. Baffle plate 21 is fixed on the machine tool. When performing friction welding, the shaft tube to be welded is pressed against the shank of the three-pin shaft fork 92. At this time, the three guide posts 4 are closely attached to the inner chamfers 41 of the tripod shaft fork 92, and the guide post 4 drives the guide The bottom plate 6 compresses the spring 3 at the back of the guiding bottom plate 6 until the positioning block 5 in front of the base 1 abuts against the bottom of the inner cavity of the three-pin shaft fork 92 . Like this, utilize the location of three guide columns 4 to make the rotation center line of the present utility model coincide with the center line of tripod shaft fork 92, and the location of tripod shaft fork 92 has just been completed. Finally, the clamping claw 91 clamps the shaft fork shank, and the power rotating mechanism drives the utility model to rotate through the pin 13 to start welding.

上述设计实例仅用于对本实用新型进行说明,并不构成对权利要求范围的限制,本领域技术人员可以想到的其他实质等同手段,均在本实用新型权利要求范围内。The above design examples are only used to illustrate the utility model, and do not constitute a limitation to the scope of the claims. Other substantially equivalent means that can be thought of by those skilled in the art are all within the scope of the claims of the utility model.

Claims (5)

1. the friction welding (FW) special fixture of bearing pin fork and hollow pipe, it is characterized in that: comprise pedestal (1), guide rod (2), guiding base plate (6), spring (3) and at least three guide pillars (4), the front end of described pedestal (1) is provided with a positioning block (5), the fixedly connected described guide rod in the rear end of described pedestal (1) (2), described guide rod (2) is gone up described spring of socket (3) and described guiding base plate (6), the rear end of described guide rod (2) is provided with baffle plate (21), the front end of described spring (3) is resisted against on the described guiding base plate (6), the rear end of described spring (3) is resisted against on the described baffle plate (21), fixedly connected with guiding base plate (6) in the rear end of described guide pillar (4), the front end of guide pillar (4) passes described pedestal (1), described each guide pillar (4) is distributed on the same circumference, and the center line of this circumference overlaps with the rotation centerline of described pedestal (1), and the front end outside of each guide pillar (4) is provided with chamfering (41).
2. the friction welding (FW) special fixture of three bearing pins fork according to claim 1 and hollow pipe is characterized in that: described guide pillar (4) is a matched in clearance with the matching relationship of described pedestal (1).
3. the friction welding (FW) special fixture of three bearing pins fork according to claim 1 and hollow pipe, it is characterized in that: between described locating piece (5) and the described pedestal (1) pad (51) is set, described locating piece (5) and described pad (51) are fixed on the described pedestal (1) by screw (8).
4. the friction welding (FW) special fixture of three bearing pins fork according to claim 1 and hollow pipe, it is characterized in that: described pedestal (1) comprises an axial region (11) and a shoulder (12), described axial region (11) is gone up socket one transition block (7), and described transition block (7) is fixed on the described shoulder (12).
5. the friction welding (FW) special fixture of three bearing pins fork according to claim 1 and hollow pipe, it is characterized in that: described pedestal (1) links to each other with the power rotating mechanism.
CN 200920069346 2009-03-24 2009-03-24 Special Fixture for Friction Welding of Tripin Fork and Hollow Tube Expired - Lifetime CN201371312Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200920069346 CN201371312Y (en) 2009-03-24 2009-03-24 Special Fixture for Friction Welding of Tripin Fork and Hollow Tube

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200920069346 CN201371312Y (en) 2009-03-24 2009-03-24 Special Fixture for Friction Welding of Tripin Fork and Hollow Tube

Publications (1)

Publication Number Publication Date
CN201371312Y true CN201371312Y (en) 2009-12-30

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104096963A (en) * 2014-07-02 2014-10-15 东风活塞轴瓦有限公司 Clamping and positioning method for friction welding of steel piston
CN105698842A (en) * 2016-04-22 2016-06-22 浙江德福精密驱动制造有限公司 Three-pin axle fork spherical way detection tool
CN105710781A (en) * 2016-04-22 2016-06-29 浙江德福精密驱动制造有限公司 Three-pin shaft fork self-positioning tool
CN111895880A (en) * 2020-08-05 2020-11-06 上海纳铁福传动系统有限公司 Friction welding wheel body runout detection device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104096963A (en) * 2014-07-02 2014-10-15 东风活塞轴瓦有限公司 Clamping and positioning method for friction welding of steel piston
CN104096963B (en) * 2014-07-02 2016-03-23 东风活塞轴瓦有限公司 A kind of steel pistons friction welding (FW) clamping and positioning method
CN105698842A (en) * 2016-04-22 2016-06-22 浙江德福精密驱动制造有限公司 Three-pin axle fork spherical way detection tool
CN105710781A (en) * 2016-04-22 2016-06-29 浙江德福精密驱动制造有限公司 Three-pin shaft fork self-positioning tool
CN111895880A (en) * 2020-08-05 2020-11-06 上海纳铁福传动系统有限公司 Friction welding wheel body runout detection device
CN111895880B (en) * 2020-08-05 2022-03-01 上海纳铁福传动系统有限公司 Friction welding wheel body runout detection device

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Owner name: SHANGHAI GKN HUAYU DRIVELINE SYSTEMS CO., LTD.

Free format text: FORMER NAME: NATIEFU DRIVE SHAFTS CO., LTD., SHANGHAI

CP01 Change in the name or title of a patent holder

Address after: 201315 Cambridge Road 950, Cambridge industry zone, Shanghai, Pudong

Patentee after: Shanghai GKN Huayu Driveline Systems Co., Ltd.

Address before: 201315 Cambridge Road 950, Cambridge industry zone, Shanghai, Pudong

Patentee before: Natiefu Drive Shafts Co., Ltd., Shanghai

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Granted publication date: 20091230