Compressed air purifier
Technical field
The utility model relates to a kind of air cleaning unit, relates in particular to a kind of purifier of compressed-air actuated water-oil separating.
Background technology
Existing compressed-air actuated oily-water seperating equipment generally contains blade, discharge that the whirlwind shape arranges, be fixed on tapered slope, cylindrical shell bottom on the discharge has adsorbing medium, air ports pipe to be located at the both sides etc. of cylindrical shell, compressed air enters the guide functions of back by cyclone blade from air intake one side of oil water separator cylindrical shell, the air rotation is separated liquid oil, branch from air, isolated oil, water enter fuel tank through the filtration of adsorbing medium.The drawback that exists is: a little less than 1, the blade arranged of whirlwind shape carries out water conservancy diversion, works the ability of revolving air.Because the existence of tapered slope is easy to cause stage casing, the latter end air turbulence of air separation process, can't effectively separate.2, the gas flow of compressed air system is often fluctuation in practical application engineering, and the rotation separate mode has strict requirement to air velocity, thereby the fluctuation of flow to the separating effect influence significantly can't effectively separate under the low discharge state.3, the adsorbing medium of its bottom may stop up sewage draining exit, contains more iron rust, welding slag in the air duct, and As time goes on, the impurity that increases covers the adsorbing medium top layer and results in blockage, thus normally blowdown.4, the blade manufacturing process complexity of whirlwind shape arrangement, cost is higher.
The utility model content
In order to overcome above-mentioned drawback, the utility model has designed a kind of compressed air purifier, has improved separating effect and convenient maintenance greatly, has safeguarded.
The utility model is realized by following technical proposal: compressed air purifier comprises upper cover 2, upper shell 3, lower shell 9, low head 11, be positioned at the suspension ring 1 at upper cover 2 tops, the both sides of upper shell 3 are respectively equipped with air intlet adapter 5 and air outlet slit takes over 18, air intlet adapter 5 and air outlet slit are taken over 18 axis coincidence, air intlet adapter 5 and air outlet slit are taken over 18 outer ends and are welded with air intlet flange 4 and air outlet slit flange 19 respectively, upper shell 3 is connected by shell flange 6 with lower shell 9, be arranged on the blow-off pipe 12 of low head 11 bottoms straight down, blow-off pipe 12 bypasses connect a maintenance ball valve 15, connect an automatic water trap 14 in maintenance ball valve 15 rear ends, be provided with oblique demarcation strip 20 in upper shell 3 inside, gas collection inner core 8 is installed in below the oblique demarcation strip 20, and run through oblique demarcation strip 20, rise revolve flow deflector 7 in the shape of a spiral shape be installed in the outer wall of gas collection inner core 8, on lower shell 9, be provided with water-stop sheet 10.
As preferably, described oblique demarcation strip 20 is welded on upper shell 3 inwalls, and tiltedly demarcation strip 20 upper ends are positioned at air intlet and take on 5, and the lower end is positioned at air outlet slit to be taken under 18, and cylindrical shell is separated into air inlet and gives vent to anger two cavity volumes.Tiltedly the panel of demarcation strip 20 is consistent with the oblique section size of cylindrical shell, cleverly whole cylindrical shell is divided into air inlet and gives vent to anger two cavity volumes.
As preferably, described gas collection inner core 8 interior bottom portion are provided with stainless steel cloth 17.Stainless steel cloth can carry out secondary separation to compressed air, further improves compressed-air actuated oil-water separation.
As preferably, described revolves the upright angle of section of flow deflector 7 and cylindrical shell is 1525 degree, rises more than the number of turns at least 2 circles that revolve flow deflector 7.According to compressed-air actuated flow and speed, calculated the angle and the number of turns of revolving flow deflector, made compressed air in cylindrical shell, force to quicken, rotate, because profit is different with atmospheric density, the inertia force that is had is also different, by centrifugal revolving force the water-oil separating of the overwhelming majority is come out.
As preferably, leave certain spacing distance between described outer most edge of revolving flow deflector 7 and upper shell 3 and the lower shell 9.
As preferably, described water-stop sheet 10 is a umbrella-shaped structure, and chamfered portion leaves equally distributed block grid hole.Water-stop sheet 10 is welded on lower shell 9 inwalls.Impurity such as the profit of separating treatment condense the inwall in cylindrical shell, under the gravity effect through the grid orifice flow toward low head.The compression rotational flow air of initial gross separation is not because inertial impaction back gas disorder on water-stop sheet can bring out the impurity such as profit that collect in the low head the inside along swirling eddy.
As preferably, a maintenance hanger 16 is respectively established in lower shell 9 both sides.When big cube device is carried out repair and maintenance, by hanger lower shell is sling, greatly facilitate maintenance and safeguard.
As preferably, blow-off pipe 12 is terminal to connect a Blowoff ball valve 13.Compare with conventional device, installed Blowoff ball valve 13 additional, can prevent that welding slag, iron filings etc. in the pipe-line system are deposited in the automatic water trap, but be deposited in the blow-off pipe above the Blowoff ball valve, discharge solid impurity by regular this ball valve of opening, can avoid the automatic water trap can't operate as normal and cause gas leakage.
The beneficial effects of the utility model are: 1. when compressed air had metered flow, the oil-water separation in the compressed air significantly improved.2. when compressed-air actuated throughput fluctuateed, this utility model still can keep higher oil-water separation.3. owing to added Blowoff ball valve, blow-off line is difficult for stopping up, and has prolonged the service life of automatic water trap greatly.4. equipment is convenient for installation and maintenance, simple.
Description of drawings
Accompanying drawing 1 is a structure chart of the present utility model
Accompanying drawing 2 is the vertical view of Fig. 1
Accompanying drawing 3 is the separation assembly in the utility model
Accompanying drawing 4 is the water-stop sheet in the utility model
Accompanying drawing 5 is the water-stop sheet cutaway view in the utility model
The specific embodiment
Below by embodiment, and in conjunction with the accompanying drawings, the technical solution of the utility model is described in further detail.
Shown in Fig. 1 .2, the utility model comprises upper cover 2, upper shell 3, lower shell 9, low head 11, be positioned at the suspension ring 1 at upper cover 2 tops, the both sides of upper shell 3 are respectively equipped with air intlet adapter 5 and air outlet slit takes over 18, air intlet adapter 5 and air outlet slit are taken over 18 axis coincidence, air intlet adapter 5 and air outlet slit are taken over 18 outer ends and are welded with air intlet flange 4 and air outlet slit flange 19 respectively, upper shell 3 is connected by shell flange 6 with lower shell 9, be arranged on the blow-off pipe 12 of low head 11 bottoms straight down, blow-off pipe 12 bypasses connect a maintenance ball valve 15, connect an automatic water trap 14 in maintenance ball valve 15 rear ends, be provided with oblique demarcation strip 20 in upper shell 3 inside, gas collection inner core 8 is installed in below the oblique demarcation strip 20, and run through oblique demarcation strip 20, rise revolve flow deflector 7 in the shape of a spiral shape be installed in the outer wall of gas collection inner core 8, on lower shell 9, be provided with water-stop sheet 10.Spiral helicine revolves flow deflector and can quicken compressed-air actuated rotation and flow, and more efficiently impurity such as profit is separated from compressed air.
Tiltedly demarcation strip 20 is welded on upper shell 3 inwalls, and tiltedly demarcation strip 20 upper ends are positioned on the air intlet adapter 5, and the lower end is positioned at air outlet slit to be taken under 18, and cylindrical shell is separated into air inlet and gives vent to anger two cavity volumes.Tiltedly the panel of demarcation strip 20 is consistent with the oblique section size of cylindrical shell, cleverly whole cylindrical shell is divided into air inlet and gives vent to anger two cavity volumes.
As shown in Figure 3, gas collection inner core 8 interior bottom portion are provided with stainless steel cloth 17.Stainless steel cloth can carry out secondary separation to compressed air, further improves compressed-air actuated oil-water separation.The angle of section that works the level of revolving flow deflector 7 and cylindrical shell is the 15-25 degree, rises more than the number of turns at least 2 circles that revolve flow deflector 7.Rise between the outer most edge revolve flow deflector 7 and upper shell 3 and the lower shell 9 and leave certain spacing distance.According to compressed-air actuated flow and speed, calculated the angle and the number of turns of revolving flow deflector, constant pressure contracts, and air is forced to quicken in cylindrical shell, rotation, because profit is different with atmospheric density, the inertia force that is had is also different, by centrifugal revolving force the water-oil separating of the overwhelming majority is come out.
As Fig. 4, shown in Figure 5, water-stop sheet 10 is a umbrella-shaped structure, and chamfered portion leaves equally distributed block grid hole.Water-stop sheet 10 is welded on lower shell 9 inwalls.Impurity such as the profit of separating condense the inwall in cylindrical shell, and are dirty in low head in the gravity effect.The compression rotational flow air of initial gross separation is not because inertial impaction back gas disorder on water-stop sheet can bring out the impurity such as profit that collect in the low head the inside along swirling eddy.
A maintenance hanger 16 is respectively established in lower shell 9 both sides.When big cube device is carried out repair and maintenance, by hanger lower shell is sling, greatly facilitate maintenance and safeguard.
Blowoff ball valve 13 of blow-off pipe 12 terminal connections.Compare with conventional device, installed Blowoff ball valve 13 additional, can prevent that welding slag, iron filings etc. in the pipe-line system are deposited in the automatic water trap, but be deposited in the blow-off pipe of annex of Blowoff ball valve annex, discharge solid impurity by regular this ball valve of opening, can avoid the automatic water trap can't operate as normal and cause gas leakage.
Specific embodiment described herein only is that the present invention's spirit is illustrated.The technical staff of the technical field of the invention can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.