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CN201369187Y - Control cable for nuclear power station - Google Patents

Control cable for nuclear power station Download PDF

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Publication number
CN201369187Y
CN201369187Y CNU2009200694110U CN200920069411U CN201369187Y CN 201369187 Y CN201369187 Y CN 201369187Y CN U2009200694110 U CNU2009200694110 U CN U2009200694110U CN 200920069411 U CN200920069411 U CN 200920069411U CN 201369187 Y CN201369187 Y CN 201369187Y
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halogen
retardant
control cable
insulation
wire core
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CNU2009200694110U
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王怡瑶
朱欣娣
贺金红
魏莹莹
武宇波
储茂盛
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SHANGHAI CABLE FACTORY CO Ltd
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SHANGHAI CABLE FACTORY CO Ltd
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract

本实用新型提供了一种用于核电站的控制电缆,其特征为:导电线芯外设有双层绝缘,所述的成缆线芯外由内至外设有耐辐照无卤阻燃带、屏蔽层、组合防护层和耐辐照外护套,在无卤阻燃带与绝缘线芯之间设有非吸湿性无卤阻燃填充物。该控制电缆由于采用双层绝缘、防护层,同时采用耐辐照、阻燃绝缘和耐辐照、阻燃外护套,具有耐辐照性,优异的阻燃性,所用新型绝缘、护套材料耐热寿命长,符合欧盟RoHS环保指令,低烟、无卤。该控制电缆适用于核电站。

Figure 200920069411

The utility model provides a control cable for nuclear power plants, which is characterized in that: a conductive wire core is provided with double-layer insulation, and the cabled wire core is provided with a radiation-resistant halogen-free flame-retardant tape from the inside to the outside. , shielding layer, combined protective layer and radiation-resistant outer sheath, and a non-hygroscopic halogen-free flame-retardant filler is provided between the halogen-free flame-retardant tape and the insulated wire core. Due to the double-layer insulation and protective layer, the control cable also adopts radiation-resistant and flame-retardant insulation and radiation-resistant and flame-retardant outer sheath, which has radiation resistance and excellent flame retardancy. The new insulation and sheath used The material has a long heat-resistant life, complies with the EU RoHS environmental protection directive, and is low-smoke and halogen-free. This control cable is suitable for nuclear power plants.

Figure 200920069411

Description

一种用于核电站的控制电缆 A control cable for nuclear power plants

技术领域: Technical field:

本实用新型涉及电缆的技术领域,具体地说是一种高阻燃、耐辐照、耐热、无卤、环保的核电站用控制电缆。The utility model relates to the technical field of cables, in particular to a control cable for nuclear power plants with high flame retardancy, radiation resistance, heat resistance, halogen-free and environmental protection.

背景技术: Background technique:

近年来核电技术不断发展,核电的安全性、可靠性及经济性不断提高,核电站核电机组逐步由第二代或二代改进型向第三代核电发展,核电技术不断发展、完善的同时也要求其所用电线电缆产品的技术性、安全性和可靠性不断提高。In recent years, nuclear power technology has been continuously developed, and the safety, reliability and economy of nuclear power have been continuously improved. The technology, safety and reliability of the wire and cable products used in it are constantly improving.

核级电缆作为核电站的重要电气配套产品之一,其使用环境苛刻,安全性要求严格,是性能水平要求高,制造技术难度较大的电线电缆品种。特别是第三代核电站用电缆目前在国内还是空白。As one of the important electrical supporting products of nuclear power plants, nuclear-grade cables are used in harsh environments and have strict safety requirements. They are wire and cable varieties that require high performance levels and are difficult to manufacture. In particular, cables for third-generation nuclear power plants are still blank in China.

新型核电站电缆与一般工业用无卤阻燃电缆相比,其各项性能指标要求均有提高,主要是:绝缘和护套的老化条件及老化后的变化率高于其他电缆;绝缘线芯要求阻燃,并能通过单根绝缘线芯垂直燃烧试验;使用寿命要求达到四十年以上;要求具有核环境性能等。Compared with general industrial halogen-free flame-retardant cables, the new nuclear power plant cables have higher requirements for various performance indicators, mainly: the aging conditions of insulation and sheath and the rate of change after aging are higher than other cables; the requirements for insulating cores It is flame retardant and can pass the vertical burning test of a single insulated wire core; the service life is required to reach more than 40 years; it is required to have nuclear environmental performance, etc.

发明内容 Contents of the invention

本实用新型的目的是提供一种高阻燃、耐辐照、耐热、无卤的核电站用控制电缆。The purpose of the utility model is to provide a high flame-retardant, radiation-resistant, heat-resistant, halogen-free control cable for nuclear power plants.

为了实现上述目的,本实用新型的技术方案如下:一种用于核电站的控制电缆,它包括导电线芯,在导电线芯外设有绝缘层,形成绝缘线芯,由绝缘线芯绞合为成缆线芯,在成缆线芯外设有屏蔽层、防护层和耐辐照外护套,其特征在于:导电线芯外设有双层绝缘,所述的成缆线芯外由内至外设有耐辐照的无卤阻燃带、屏蔽层、防护层和耐辐照外护套,在无卤阻燃带与绝缘线芯之间设有阻燃填充物。In order to achieve the above object, the technical scheme of the utility model is as follows: a control cable for nuclear power plants, which includes a conductive wire core, an insulating layer is provided outside the conductive wire core to form an insulated wire core, and the insulated wire core is twisted into a The cabled core is provided with a shielding layer, a protective layer and a radiation-resistant outer sheath outside the cabled core. A radiation-resistant halogen-free flame-retardant tape, a shielding layer, a protective layer and a radiation-resistant outer sheath are provided outside, and a flame-retardant filler is provided between the halogen-free flame-retardant tape and the insulated wire core.

本实用新型在无卤阻燃带与绝缘线芯之间设有含有环保复合消烟阻燃填充剂的无卤阻燃玻璃纤维填充绳或无尘岩棉绳填充。该控制电缆采用隔氧耐热层、阻燃层和耐辐照层组合防护层及耐辐照绝缘、护套料,具有耐辐照性,优异的阻燃耐热性。所采用新型绝缘和护套料热寿命长,材料符合欧盟RoHS环保指令,低烟、无卤。The utility model is provided with a halogen-free flame-retardant glass fiber filling rope or a dust-free rock wool rope containing an environmentally friendly composite smoke-elimination and flame-retardant filler between the halogen-free flame-retardant belt and the insulating wire core. The control cable adopts an oxygen-insulating heat-resistant layer, a flame-retardant layer and a radiation-resistant layer combined protective layer and radiation-resistant insulation and sheath material, which has radiation resistance and excellent flame-retardant and heat resistance. The new insulating and sheathing materials used have a long thermal life, and the materials comply with the EU RoHS environmental protection directive, low smoke, and halogen-free.

附图说明: Description of drawings:

图1为本实用新型的控制电缆的剖面图Fig. 1 is the sectional view of control cable of the present utility model

具体实施方式 Detailed ways

下面结合附图和实施例对本实用新型作详细说明。Below in conjunction with accompanying drawing and embodiment the utility model is described in detail.

本实用新型为一种用于核电站的控制电缆,它包括导电线芯1,导电线芯标称截面为0.5~10mm2,在导电线芯1外设有绝缘层2,形成绝缘线芯,然后将绝缘线芯绞合为成缆线芯,绝缘线芯数可以为2~61,在成缆线芯外设有屏蔽层4、防护层5和外护套6,它区别于现有技术在于:导电线芯1外设有双层绝缘2,所述的成缆线芯外由内至外设有耐辐照的无卤阻燃带3、屏蔽层4、防护层5和外护套6,在无卤阻燃带3与绝缘线芯之间设有阻燃填充物7。The utility model relates to a control cable for nuclear power plants, which includes a conductive wire core 1, the nominal cross section of which is 0.5-10 mm 2 , an insulating layer 2 is provided outside the conductive wire core 1 to form an insulating wire core, and then Twisting the insulated wire cores into a cable core, the number of insulated wire cores can be 2 to 61, and a shielding layer 4, a protective layer 5 and an outer sheath 6 are arranged outside the cable core, which is different from the prior art in that : Conductive wire core 1 is provided with double-layer insulation 2 outside, and the outside of the cabled wire core is provided with radiation-resistant halogen-free flame-retardant tape 3, shielding layer 4, protective layer 5 and outer sheath 6 from inside to outside , a flame retardant filler 7 is provided between the halogen-free flame retardant tape 3 and the insulated wire core.

其中导电线芯应采用铜导体单线或镀锡铜导体单线绞合而成,导电线芯结构应符合GB/T3956(等同IEC 228)第2种或第5种。导电线芯采用圆形非紧压结构。导电线芯外的双层绝缘为内层绝缘和外层绝缘,内层绝缘为耐辐照、高电性、无卤低烟聚烯烃或乙丙橡胶绝缘料,外层绝缘为耐辐照、高阻燃、无卤低烟聚烯烃或乙丙橡胶绝缘料。该内层绝缘20℃体积电阻率≥1.0×1016Ω·cm,外层绝缘的极限氧指数≥32,并要求其高、低温氧指数之差小于2,即|I.O.20℃-I.O.80℃|<2,以保证在高温或燃烧状况下,材料的阻燃性能完好。导电线芯经挤包绝缘后成为绝缘线芯,然后将绝缘线芯绞合为成缆线芯,在绝缘成缆线芯外采用无卤阻燃带3,在无卤阻燃带与绝缘线芯之间设置的阻燃填充物为含有环保复合消烟阻燃填充剂的无卤阻燃玻璃纤维填充绳或其它非吸湿性无卤阻燃填充物。阻燃带外为屏蔽层4,根据需要,可采用编织屏蔽、铜带屏蔽或铝塑复合带屏蔽,编织屏蔽:采用0.12~0.25mm的铜丝或镀锡铜丝编织屏蔽,编织密度不小于80%;铜带屏蔽:采用0.05~0.1mm的软铜带重叠绕包结构;铝塑复合带:采用0.05~0.1mm的铝塑复合带重叠绕包,铝塑复合膜下放置一根截面不小于0.2mm2的圆铜线作为引流线,该引流线为多根结构的绞合软线。防护层5有三层,该防护层为依次设置的隔氧耐热玻璃布包带层、低烟无卤阻燃包带层和耐辐照包带层的组合结构。外护套6采用耐辐照、高阻燃聚烯烃或乙丙橡胶料,要求护套老化前断裂伸长率≥180%,经110±2℃、10天热老化后断裂伸长率≥150%,以防止护套开裂。该电缆所采用的无卤阻燃聚烯烃绝缘料、无卤阻燃外护套料,经过60Co-γ射线辐照试验后均符合标准要求,其90℃耐热寿命长,且执行欧盟RoHS环保指令,具有良好的物理机械性能、绝缘性能以及优异的阻燃特性,不释放卤酸,离火即自熄,制成电缆交联后具有高度的安全性和可靠性。Among them, the conductive wire core should be twisted with copper conductor single wire or tinned copper conductor single wire, and the conductive wire core structure should comply with GB/T3956 (equivalent to IEC 228) Type 2 or Type 5. The conductive wire core adopts a circular non-compressed structure. The double-layer insulation outside the conductive wire core is inner layer insulation and outer layer insulation. The inner layer insulation is radiation-resistant, high-electricity, halogen-free and low-smoke polyolefin or ethylene-propylene rubber insulating material, and the outer layer insulation is radiation-resistant, Highly flame-retardant, halogen-free low-smoke polyolefin or ethylene-propylene rubber insulating material. The volume resistivity of the inner layer insulation at 20°C is ≥1.0×10 16 Ω·cm, the limiting oxygen index of the outer layer insulation is ≥32, and the difference between the high and low temperature oxygen index is required to be less than 2, that is |IO 20°C -IO 80°C |<2, to ensure that the flame retardant performance of the material is intact under high temperature or burning conditions. The conductive wire core becomes an insulated wire core after being extruded and insulated, and then the insulated wire core is twisted into a cabled core. The flame-retardant filler arranged between the cores is a halogen-free flame-retardant glass fiber filling rope containing an environmentally friendly composite smoke-suppressing flame-retardant filler or other non-hygroscopic halogen-free flame-retardant fillers. The outside of the flame-retardant tape is the shielding layer 4. According to the needs, braided shielding, copper tape shielding or aluminum-plastic composite tape shielding can be used. Braiding shielding: use 0.12-0.25mm copper wire or tinned copper wire braiding shielding, and the braiding density is not less than 80%; copper tape shielding: use 0.05~0.1mm soft copper tape overlapping wrapping structure; aluminum-plastic composite tape: use 0.05~0.1mm aluminum-plastic composite tape overlapping wrapping, place a cross-section under the aluminum-plastic composite film A round copper wire smaller than 0.2mm 2 is used as a drain wire, and the drain wire is a twisted flexible wire with multiple structures. The protective layer 5 has three layers, and the protective layer is a combined structure of an oxygen-insulating heat-resistant glass cloth tape layer, a low-smoke halogen-free flame-retardant tape layer and a radiation-resistant tape layer arranged in sequence. The outer sheath 6 is made of radiation-resistant, highly flame-retardant polyolefin or ethylene-propylene rubber material, requiring the elongation at break of the sheath to be ≥180% before aging, and the elongation at break to be ≥150% after 110±2°C and 10 days of heat aging % to prevent sheath from cracking. The halogen-free flame-retardant polyolefin insulation material and the halogen-free flame-retardant outer sheath material used in the cable all meet the standard requirements after the 60 Co-γ ray irradiation test. It has a long heat-resistant life at 90°C and implements EU RoHS Environmental protection directive, with good physical and mechanical properties, insulation properties and excellent flame retardant properties, does not release halogen acid, self-extinguishing when leaving the fire, the cable made of cross-linked has a high degree of safety and reliability.

上述采用隔氧耐热玻璃布包带、低烟无卤阻燃包带和耐辐照包带组合防护层,同时采用具有优异耐辐照、阻燃性的绝缘和护套料,既保证了电缆优异的阻燃性能,又使电缆具有良好的耐辐照性。上述外护套由耐辐照的无卤阻燃聚烯烃或耐辐照的无卤阻燃乙丙橡胶构成。The protective layer combined with oxygen-insulating heat-resistant glass cloth tape, low-smoke halogen-free flame-retardant tape and radiation-resistant tape is used, and insulation and sheath materials with excellent radiation resistance and flame retardancy are used to ensure The excellent flame retardant performance of the cable also makes the cable have good radiation resistance. The above outer sheath is made of radiation-resistant halogen-free flame-retardant polyolefin or radiation-resistant halogen-free flame-retardant ethylene-propylene rubber.

Claims (9)

1, a kind of control cable that is used for nuclear power station, it comprises conductor wire core, outside conductor wire core, be provided with insulating barrier, form insulated wire cores, becoming the cable core peripheral hardware that screen, overcoat and the oversheath of anti-irradiation are arranged by insulated wire cores is stranded for becoming cable core, it is characterized in that: conductor wire core is provided with double hyer insulation outward, described one-tenth cable core is provided with halogen-free flameproof band, screen, overcoat and the oversheath of anti-irradiation outward from the inside to the outside, is provided with fire-retardant filler between halogen-free flameproof band and insulated wire cores.
2, by the described control cable of claim 1, it is characterized in that: the outer double hyer insulation of conductor wire core is primary insulation and outer layer insulation, primary insulation be anti-irradiation, high electrically, Halogen, low cigarette polyolefin or ethylene propylene rubber insulation material, outer layer insulation is anti-irradiation, high flame retardant, Halogen, low cigarette polyolefin or ethylene propylene rubber insulation material.
3, by the described control cable of claim 1, it is characterized in that: overcoat has three layers, and this overcoat is the combining structure of the oxygen barrier heat resistant glass cloth belting layer, low-smoke non-halogen flame-retardant belting layer and the belting layer of anti-irradiation that set gradually.
4, by the described control cable of claim 1, it is characterized in that: the fire-retardant filler that is provided with between halogen-free flameproof band and insulated wire cores is halogen-free flameproof glass fiber gasket for packing or other non-hygroscopic halogen-free flameproof filler.
5, by the described control cable of claim 1, it is characterized in that: the material that oversheath adopts is irradiation resistant non-halogen fire retardant polyolefin or the fire-retardant ethylene-propylene rubber of irradiation resistant non-halogen.
6, by the described control cable of claim 1, it is characterized in that: conductor wire core adopts conductive copper wire core or tin-coated copper conductor wire core.
7, by the described control cable of claim 1, it is characterized in that: screen adopts copper wire or the tinned copper wire braid shielded of 0.12~0.25mm, and count is not less than 80%.
8, by the described control cable of claim 1, it is characterized in that: screen adopts the copper strips screen, is specially the overlapping wrapped structure of soft copper band of 0.05~0.1mm.
9, by the described control cable of claim 1, it is characterized in that: screen adopts plastic-aluminum combined belt, and the aluminium-plastic tape that is specially 0.05~0.1mm is overlapping wrapped, and aluminium-plastic tape is placed a cross section down and is not less than 0.2mm 2Circular copper wire as drainage thread, this drainage thread is the twisted cord of many root architectures.
CNU2009200694110U 2009-03-25 2009-03-25 Control cable for nuclear power station Expired - Fee Related CN201369187Y (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103578633A (en) * 2013-11-08 2014-02-12 江苏远洋东泽电缆股份有限公司 Hydrocarbon-ageing-resistant control cable for petrochemical unit and manufacturing method of hydrocarbon-ageing-resistant control cable
CN103903751A (en) * 2014-03-03 2014-07-02 安徽万博电缆材料有限公司 Ultraviolet-proof automatic temperature control heating cable
CN104157365A (en) * 2014-08-26 2014-11-19 山东华凌电缆有限公司 Level-1E control cable for third-generation passive nuclear power station gentle environment and production method
CN107134303A (en) * 2017-06-22 2017-09-05 安徽电缆股份有限公司 Instrument cable for nuclear power station
CN107230530A (en) * 2017-06-22 2017-10-03 安徽电缆股份有限公司 Control cable for nuclear power station
CN107342135A (en) * 2017-06-22 2017-11-10 安徽电缆股份有限公司 Low-voltage electric power cable used for nuclear

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103578633A (en) * 2013-11-08 2014-02-12 江苏远洋东泽电缆股份有限公司 Hydrocarbon-ageing-resistant control cable for petrochemical unit and manufacturing method of hydrocarbon-ageing-resistant control cable
CN103578633B (en) * 2013-11-08 2015-10-28 江苏远洋东泽电缆股份有限公司 The petrochemical equipment Aging control of resistance to hydrocarbons cable and manufacture method thereof
CN103903751A (en) * 2014-03-03 2014-07-02 安徽万博电缆材料有限公司 Ultraviolet-proof automatic temperature control heating cable
CN104157365A (en) * 2014-08-26 2014-11-19 山东华凌电缆有限公司 Level-1E control cable for third-generation passive nuclear power station gentle environment and production method
CN104157365B (en) * 2014-08-26 2016-08-03 山东华凌电缆有限公司 The passive nuclear power station of three generations environment 1E level of easing up controls cable and production method
CN107134303A (en) * 2017-06-22 2017-09-05 安徽电缆股份有限公司 Instrument cable for nuclear power station
CN107230530A (en) * 2017-06-22 2017-10-03 安徽电缆股份有限公司 Control cable for nuclear power station
CN107342135A (en) * 2017-06-22 2017-11-10 安徽电缆股份有限公司 Low-voltage electric power cable used for nuclear

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Denomination of utility model: Control cable for nuclear power station

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