CN201367466Y - Divisional configuration structure of electrolysis bath complete overhaul shop - Google Patents
Divisional configuration structure of electrolysis bath complete overhaul shop Download PDFInfo
- Publication number
- CN201367466Y CN201367466Y CNU2009203001087U CN200920300108U CN201367466Y CN 201367466 Y CN201367466 Y CN 201367466Y CN U2009203001087 U CNU2009203001087 U CN U2009203001087U CN 200920300108 U CN200920300108 U CN 200920300108U CN 201367466 Y CN201367466 Y CN 201367466Y
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- China
- Prior art keywords
- district
- lining
- region
- electrolysis bath
- crane
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000005868 electrolysis reaction Methods 0.000 title abstract description 20
- 238000012423 maintenance Methods 0.000 claims abstract description 45
- 230000008439 repair process Effects 0.000 claims abstract description 26
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 14
- 239000000428 dust Substances 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 8
- 239000011449 brick Substances 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000002562 thickening agent Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical compound [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000012716 precipitator Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
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- Electrolytic Production Of Metals (AREA)
Abstract
The utility model discloses a divisional configuration structure of electrolysis bath complete overhaul shop, wherein an electrolysis shop is connected with a complete overhaul shop through a middle channel, the complete overhaul shop is divided into a multifunctional crown block maintenance region, a bath upper structure maintenance region, an electrolysis bath lining dismantlement region, an electrolysis bath shell repair and lining building region and an electrolysis bath cathode carbon block assembly region, and the middle channel is respectively connected with the multifunctional crown block maintenance region, the bath upper portion structure maintenance region, the electrolysis bath lining dismantlement region through a gantry crane, a cathode crane block, a flat automobile trailer or a flat rail trailer, the electrolysis bath lining dismantlement region is connected with the electrolysis bath shell repair and lining building region through a 25+25 ton crane block, the electrolysis bath cathode carbon block assembly region is connected with the electrolysis bath lining building region through a straddle truck. The divisional configuration structure can reasonably configure the complete overhaul shop of the electrolysis bath, guarantees the complete overhaul of the electrolysis bath in different regions and the electrolysis multifunction crane block in the repair shop to orderly and divisionally operate according to flows and functions with mutual connection without interferences.
Description
Technical field
The utility model relates to the zone configuration structure in a kind of electrolytic cell overhaul workshop, belongs to workshop structure and equipment configurations technical field.
Background technology
Progress along with modern aluminum electrolysis technology, the strength of current of aluminium cell constantly increases, the electrolytic series production capacity is increasing, increase economic benefit in order to improve potroom fluting rate, that improves electrolyzer repaiies the stove quality, in recent years, adopting whole transhipment electrolyzer to carry out the strange land groove overhaul at potroom more and more is applied in the design of large-scale aluminium manufacturer with the scheduled maintenance that the transhipment electrolysis multi-function crane carries out overhead traveling crane.But the configuration of existing traditional slot heavy repair department can not be satisfied the requirement of strange land groove overhaul and the maintenance of strange land electrolysis multi-function crane.At first, be requirement to factory building, require the factory building in groove overhaul workshop can satisfy the span of negative electrode overhead traveling crane, 25+25 ton overhead travelling crane and gantry car and the requirement of load, so that the negative electrode overhead traveling crane of electrolyzer pot shell or multifunction crane, load can reach heavy repair department.Be the requirement of the configuration feature in groove overhaul workshop then, require the groove overhaul workshop except the cathode carbon block of electrolytic bath assembling with traditional slot heavy repair department is and also must have functions such as maintenance, upper part of the electrolytic cell repairing the dismounting of cell lining and the reparation of building by laying bricks or stones, electrolyzer is out of shape pot shell, multifunctional electrolytic machine group.Therefore, the distributing style and the structure in existing electrolytic cell overhaul workshop can not meet the needs of production.
The utility model content
The purpose of this utility model is, the zone configuration structure in a kind of electrolytic cell overhaul workshop is provided, guaranteeing that electrolyzer strange land overhaul and electrolysis multi-function crane can connect each other by function and orderly subregion that can mutually noninterfere carries out by flow process in the service shop, thereby overcome the deficiencies in the prior art.
The utility model is to constitute like this: comprise potroom and heavy repair department; Potroom is connected with heavy repair department through center-aisle; Heavy repair department is divided into multifunction crane maintenance area, groove superstructure maintenance area, cell lining removes district, electrolytic bath shell reparation and inside lining building district and the cathode carbon block of electrolytic bath assembling is distinguished; Gantry car that is provided with in the center-aisle is connected with the multifunction crane maintenance area; The top of center-aisle is connected with groove superstructure maintenance area with the negative electrode overhead traveling crane by gantry car, is connected by the flat truck trailer on the ground between center-aisle and the groove superstructure maintenance area; Center-aisle and cell lining are removed on the ground between the district and are connected by the slab track trailer; Cell lining is removed district and electrolytic bath shell reparation and is connected by the 25+25 ton overhead travelling crane with top between the inside lining building district; Cathode carbon block of electrolytic bath assembling district builds by laying bricks or stones between the district with cell lining and is connected by straddle carrier.
In the zone configuration structure in above-mentioned electrolytic cell overhaul workshop, be provided with between the storeroom of spare product and part, overhead traveling crane maintenance tool in the described multifunction crane maintenance area and machinery room.
In the zone configuration structure in aforesaid electrolytic cell overhaul workshop, described cell lining is removed the sealing area of district for the band dust arrester installation; Cell lining is removed the district and is provided with the multifunction remote-control incrustation-removing machine.
Owing to adopted technique scheme, compared with prior art, the utility model has carried out reasonable disposition to the heavy repair department and the existing equipment of existing electrolyzer, has guaranteed that overhaul of electrolyzer strange land and electrolysis multi-function crane can connect each other by function and orderly subregion that can mutually noninterfere carries out by flow process in the service shop.Adopt the utility model, can not only save the workshop floor space greatly, and can also increase work efficiency effectively and guarantee work quality.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Being labeled as in the accompanying drawing: 1-potroom, the 2-heavy repair department, the 3-center-aisle, 4-multifunction crane maintenance area, 5-groove superstructure maintenance area, the 6-cell lining is removed the district, the 7-electrolytic bath shell is repaired and the inside lining building district, 8-cathode carbon block of electrolytic bath assembling district, 9-negative electrode overhead traveling crane, 10-gantry car, 11-flat truck trailer, 12-25+25 ton overhead travelling crane, 13-straddle carrier, the 14-storeroom of spare product and part, between 15-overhead traveling crane maintenance tool, 16-machinery room, 17-dust arrester installation, 18-multifunction remote-control incrustation-removing machine, 19-slab track trailer.
Embodiment
The utility model is described in further detail below in conjunction with drawings and Examples, but not as the foundation of the utility model being done any restriction.
Embodiment of the present utility model: the zone configuration structure in electrolytic cell overhaul of the present utility model workshop as shown in Figure 1.The zonal structure in a kind of electrolytic cell overhaul workshop of implementing comprises potroom 1 and heavy repair department 2; Potroom 1 is connected with heavy repair department 2 through center-aisle 3; Heavy repair department 2 is divided into multifunction crane maintenance area 4, groove superstructure maintenance area 5, cell lining removes district 6, electrolytic bath shell reparation and inside lining building district 7 and the cathode carbon block of electrolytic bath assembling distinguishes 8; Being provided with gantry car in the center-aisle 3 is connected with multifunction crane maintenance area 4; The top of center-aisle 3 is connected with groove superstructure maintenance area with the negative electrode overhead traveling crane by gantry car 10, is connected by flat truck trailer 11 on the ground between center-aisle 3 and the groove superstructure maintenance area 5; Center-aisle 3 is removed on the ground of distinguishing between 6 with cell lining and is connected by slab track trailer 19; Cell lining is removed district 6 and electrolytic bath shell reparation and is connected by 25+25 ton overhead travelling crane 12 with top between the inside lining building district 7; Cathode carbon block of electrolytic bath assembling district 8 builds by laying bricks or stones between the district 7 with cell lining and is connected by straddle carrier 13.Be provided with between the storeroom of spare product and part 14, overhead traveling crane maintenance tool 15 and machinery room 16 in the multifunction crane maintenance area 4.Cell lining is removed the sealing area of district 6 for band dust arrester installation 17; Cell lining is removed district 6 and is provided with multifunction remote-control incrustation-removing machine 18.
Employed all equipments all adopt existing weaponry and equipment of the prior art to install in the utility model.
The partitioned allocation method in electrolytic cell overhaul of the present utility model workshop is that the electrolytic cell overhaul workshop is divided into different zones according to technical process, job specification and the operating environment of electrolytic cell overhaul, and different zones is connected by negative electrode overhead traveling crane, gantry car, flat truck trailer, slab track trailer, straddle carrier and 25+25 ton overhead travelling crane, the electrolyzer and the multifunction crane that need repairing are sent to the designated area according to maintenance flow, avoid the interference each other of each operation.Described different zone comprises the central channel section that connects potroom and heavy repair department; The multifunction crane maintenance area that multifunction crane is overhauled and safeguards; To the lifting mechanism on groove top, pneumatic and blanking system, electric control system are overhauled, debugging and the big bus of antianode balance carry out Welding Repair groove superstructure maintenance area; The cell lining that the electrolysis liner is removed is removed the district; To the reparation of electrolyzer pot shell, cathode block laying, inside lining building, thickener is made firm by ramming and park the electrolyzer pot shell of fixing stand-by electric tank cathode and repair and the inside lining building district; The cathode carbon block of electrolytic bath assembling district of the assembling of anticathode carbon piece and cathode steel bar.The negative electrode overhead traveling crane is used for and will needs the electrolyzer or the multifunction crane of overhaul to be transported to heavy repair department from potroom; Gantry car is used for the superstructure of electrolyzer is transported to groove superstructure maintenance area with negative electrode overhead traveling crane or flat truck trailer; The slab track trailer is used for that electric tank cathode is transported to cell lining and removes the district; The old pot shell that the 25+25 ton overhead travelling crane is used for removing liner is transported to reparation of electrolyzer pot shell and inside lining building district; The cathode block group that straddle carrier is used for assembling is transported to cell lining and builds the district by laying bricks or stones.Described multifunction crane maintenance area is equipped with between the storeroom of spare product and part, overhead traveling crane maintenance tool, machinery room.It has been the closed region that cell lining is removed the district, is equipped with the multifunction remote-control incrustation-removing machine that the waste liner in the old pot shell is removed by remote control under hot state; And be provided with dust arrester installation and denoising device, with isolated dust, noise and thermal source.
When the utility model is disposed at the electrolytic aluminum engineering of producing 500000 tons per year, the workshop is that power house is striden by two companies, factory building span, tread absolute altitude are all consistent with cell room with the overhead traveling crane wheel load, the workshop length overall is 259.2 meters, comprises wherein 16 meters the connection heavy repair department 2 and the center-aisle 3 of potroom 1.In the time of need carrying out the maintenance of multifunction crane or electrolyzer, by 9 loads of negative electrode overhead traveling crane multifunction crane or electrolyzer from potroom 1 by center-aisle 3, multifunction crane is transported to the multifunction crane maintenance area 4 of heavy repair department 2, in multifunction crane maintenance area 4, multifunction crane is overhauled and safeguard, be provided with between the storeroom of spare product and part 14, overhead traveling crane maintenance tool 15 in the multifunction crane maintenance area 4, machinery room 16 to be to satisfy the needs of maintenance.As carry out electrolytic cell overhaul and then need pass through following operation: negative electrode overhead traveling crane 9 partly is placed on electric tank cathode on the slab track trailer 19, the cell lining that is transported to independent sealed band dust arrester installation is removed district 6, by the multifunction remote-control incrustation-removing machine 18 that has instruments such as hydraulic hammer, shovel, grab bucket the waste liner in the old pot shell is removed.Cell lining remove district 6 for independent airtight relatively room and special configuration dust arrester installation 17 (dust-precipitator is configured in top, liner dismounting room, not shown), dust, noise and thermal source have been completely cut off, need not cool off waste liner, under hot state, remove by the waste liner in 18 pairs of old pot shells of multifunction remote-control incrustation-removing machine.The old pot shell of having removed liner is transported to the reparation of electrolyzer pot shell by 25+25 ton overhead travelling crane 12 and cell lining is built district 7 by laying bricks or stones, be provided with 16 in this zone and repair groove position (pit type), pot shell straightener and electric tank tamping tool mainly be equipped with in electrolytic bath shell reparation and inside lining building district 7, work such as electric tank cathode to be used such as can finish the reparation of electrolyzer pot shell, cathode block laying, inside lining building, thickener is made firm by ramming and park.Also be provided with cathode carbon block of electrolytic bath assembling district 8 at heavy repair department, finish the assembling of anticathode carbon piece and cathode steel bar, provide qualified cathode block group for building new groove liner by laying bricks or stones, and the cathode block group that assembles is transported to electrolytic bath shell reparation and inside lining building district 7 by straddle carrier 13.The superstructure of overhaul groove is sling on gantry car 10 that moves to center-aisle 3 by the 25+25 ton overhead travelling crane or is put the groove superstructure maintenance area 5 of transporting to groove overhaul workshop 2 on the flat truck trailer of waiting in the passage 11 to resting in, in this work area to operations such as the maintenance of superstructure lifting mechanism, pneumatic and blanking system, electric control system, the big bus repair welding of anode balance operation, positive bar reparation, Installation and Debugging.
Claims (3)
1. the zone configuration structure in an electrolytic cell overhaul workshop comprises potroom (1) and heavy repair department (2); It is characterized in that: potroom (1) is connected with heavy repair department (2) through center-aisle (3); Heavy repair department (2) is divided into multifunction crane maintenance area (4), groove superstructure maintenance area (5), cell lining dismounting district (6), electrolytic bath shell reparation and inside lining building district (7) and cathode carbon block of electrolytic bath assembling district (8); Gantry car (10) that is provided with in the center-aisle (3) is connected with multifunction crane maintenance area (4); The top of center-aisle (3) is connected with groove superstructure maintenance area (5) with negative electrode overhead traveling crane (9) by gantry car (10), is connected by flat truck trailer (11) on the ground between center-aisle (3) and the groove superstructure maintenance area (5); Center-aisle (3) is removed on the ground of distinguishing between (6) with cell lining and is connected by slab track trailer (19); Cell lining is removed district (6) and electrolytic bath shell reparation and is connected by 25+25 ton overhead travelling crane (12) with top between inside lining building district (7); Cathode carbon block of electrolytic bath assembling district (8) builds by laying bricks or stones between the district (7) with cell lining and is connected by straddle carrier (13).
2. the zone configuration structure in electrolytic cell overhaul according to claim 1 workshop is characterized in that: be provided with (15) and machinery room (16) between the storeroom of spare product and part (14), overhead traveling crane maintenance tool in the described multifunction crane maintenance area (4).
3. the zone configuration structure in electrolytic cell overhaul according to claim 1 workshop is characterized in that: described cell lining is removed the sealing area of district (6) for band dust arrester installation (17); Cell lining is removed district (6) and is provided with multifunction remote-control incrustation-removing machine (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2009203001087U CN201367466Y (en) | 2009-01-08 | 2009-01-08 | Divisional configuration structure of electrolysis bath complete overhaul shop |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2009203001087U CN201367466Y (en) | 2009-01-08 | 2009-01-08 | Divisional configuration structure of electrolysis bath complete overhaul shop |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201367466Y true CN201367466Y (en) | 2009-12-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2009203001087U Expired - Lifetime CN201367466Y (en) | 2009-01-08 | 2009-01-08 | Divisional configuration structure of electrolysis bath complete overhaul shop |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201367466Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101775620A (en) * | 2009-01-08 | 2010-07-14 | 贵阳铝镁设计研究院 | Partitioned allocation method of electrolytic cell overhaul workshop and structure |
| CN105874292A (en) * | 2013-12-17 | 2016-08-17 | 法孚斯Ecl公司 | Carriages and machines for operating furnaces in anode baking facilities |
| CN114164461A (en) * | 2020-09-10 | 2022-03-11 | 中国瑞林工程技术股份有限公司 | Lead electrolysis workshop and lead electrolysis method |
-
2009
- 2009-01-08 CN CNU2009203001087U patent/CN201367466Y/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101775620A (en) * | 2009-01-08 | 2010-07-14 | 贵阳铝镁设计研究院 | Partitioned allocation method of electrolytic cell overhaul workshop and structure |
| CN101775620B (en) * | 2009-01-08 | 2014-05-07 | 贵阳铝镁设计研究院有限公司 | Partitioned allocation method of electrolytic cell overhaul workshop and structure |
| CN105874292A (en) * | 2013-12-17 | 2016-08-17 | 法孚斯Ecl公司 | Carriages and machines for operating furnaces in anode baking facilities |
| CN105874292B (en) * | 2013-12-17 | 2019-04-26 | 法孚斯Ecl公司 | Skids and machines for operating furnaces in anode baking facilities |
| CN114164461A (en) * | 2020-09-10 | 2022-03-11 | 中国瑞林工程技术股份有限公司 | Lead electrolysis workshop and lead electrolysis method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: GUIYANG ALUMINIUM AND MAGNESIUM DESIGN INSTITUTE C Free format text: FORMER OWNER: GUIYANG ALUMINIUM AND MAGNESIUM DESIGN INST. Effective date: 20110531 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 550004 NO. 208, BEIJING ROAD, GUIYANG CITY, GUIZHOU PROVINCE TO: 550081 NO.2, JINZHU ROAD, JINYANG NEW DISTRICT, GUIYANG CITY, GUIZHOU PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20110531 Address after: 550081 Guiyang Province, Jinyang New District, Zhu Zhu Road, No. 2 Patentee after: Guiyang Aluminum & Magnesium Design Institute Co., Ltd. Address before: 550004 No. 208, Beijing Road, Guiyang, Guizhou Patentee before: Guiyang Aluminium and Magnesium Design Inst. |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20091223 Effective date of abandoning: 20090108 |
|
| RGAV | Abandon patent right to avoid regrant |