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CN201364007Y - Air source high-temperature heat pump dryer - Google Patents

Air source high-temperature heat pump dryer Download PDF

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Publication number
CN201364007Y
CN201364007Y CNU2009200520072U CN200920052007U CN201364007Y CN 201364007 Y CN201364007 Y CN 201364007Y CN U2009200520072 U CNU2009200520072 U CN U2009200520072U CN 200920052007 U CN200920052007 U CN 200920052007U CN 201364007 Y CN201364007 Y CN 201364007Y
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heat pump
fin
temperature heat
condenser
evaporator
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张加振
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Dongguan Carnoy Energy Conservation Technology Co ltd
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Dongguan Carnoy Energy Conservation Technology Co ltd
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Abstract

The utility model discloses an air source high temperature heat pump dryer, which comprises a low temperature heat pump system and a high temperature heat pump system, the low-temperature heat pump system comprises a low-temperature heat pump compressor, a first gas-liquid separator, a first fin evaporator, a first throttling device and a first fin condenser which form a circulation loop, the high-temperature heat pump system comprises a high-temperature heat pump compressor, a second gas-liquid separator, a second finned evaporator, a second throttling device and a second finned condenser which form a circulation loop, the second fin evaporator and the first fin evaporator form a step-by-step cooling system, the first fin condenser and the second fin condenser form a step-by-step heating system, the damp-heat gas from the drying chamber is discharged into the external environment air after being cooled step by the second fin evaporator and the first fin evaporator, the outside ambient air enters the drying chamber after being heated and heated step by the first fin condenser and the second fin condenser. The utility model discloses can effectively reduce high temperature drying's energy consumption and running cost.

Description

一种空气源高温热泵烘干机 An air source high temperature heat pump dryer

技术领域 technical field

本实用新型涉及一种空气源高温热泵烘干机。The utility model relates to an air source high temperature heat pump dryer.

背景技术 Background technique

用热泵除湿干燥其能耗远低于燃料加热、电加热等除湿干燥方式,因此在低温干燥(如物料所需干燥温度低于55℃)中往往采用热泵除湿干燥。但当物料要求干燥温度高(如要求干燥温度60~90℃)时,普通热泵干燥无法实现;高温热泵因缺少高温热源,往往也无法实现;二氧化碳热泵可实现高温干燥,但因其成本高,目前推广应用困难;因此,在需要高温除湿干燥的场所,目前一般为燃料加热、电加热等高耗能的方式。The energy consumption of heat pump dehumidification and drying is much lower than fuel heating, electric heating and other dehumidification and drying methods. Therefore, heat pump dehumidification and drying are often used in low-temperature drying (such as the drying temperature required for materials is lower than 55°C). However, when the material requires a high drying temperature (such as a drying temperature of 60-90°C), ordinary heat pump drying cannot be realized; high-temperature heat pumps often cannot be realized due to the lack of high-temperature heat sources; carbon dioxide heat pumps can achieve high-temperature drying, but because of their high cost, At present, it is difficult to popularize and apply; therefore, in places that require high temperature dehumidification and drying, fuel heating, electric heating and other high energy consumption methods are generally used at present.

实用新型内容Utility model content

针对现有技术的缺点,本实用新型的目的是提供一种降低高温干燥的能耗及运行成本的空气源高温热泵烘干机。Aiming at the shortcomings of the prior art, the purpose of this utility model is to provide an air source high temperature heat pump dryer which reduces the energy consumption and operating cost of high temperature drying.

为实现上述目的,本实用新型的技术方案为:一种空气源高温热泵烘干机,其包括低温热泵系统及高温热泵系统,该低温热泵系统包括构成一循环回路的低温热泵压缩机、第一气液分离器、第一翅片蒸发器、第一节流装置及第一翅片冷凝器,该高温热泵系统包括构成一循环回路的高温热泵压缩机、第二气液分离器、第二翅片蒸发器、第二节流装置及第二翅片冷凝器,In order to achieve the above purpose, the technical solution of this utility model is: an air source high temperature heat pump dryer, which includes a low temperature heat pump system and a high temperature heat pump system, the low temperature heat pump system includes a low temperature heat pump compressor forming a circulation loop, a first A gas-liquid separator, a first finned evaporator, a first throttling device, and a first finned condenser, the high-temperature heat pump system includes a high-temperature heat pump compressor, a second gas-liquid separator, and a second finned sheet evaporator, second throttling device and second finned condenser,

该第二翅片蒸发器及第一翅片蒸发器构成逐级降温系统,该第一翅片冷凝器及第二翅片冷凝器构成逐级加热升温系统,来自干燥室的湿热气体经第二翅片蒸发器及第一翅片蒸发器的逐级降温后排到外界环境空气中,外界环境空气经过第一翅片冷凝器及第二翅片冷凝器的逐级加热升温后进入烘干室。The second fin evaporator and the first fin evaporator constitute a step-by-step cooling system, the first fin condenser and the second fin condenser constitute a step-by-step heating system, and the hot and humid gas from the drying chamber passes through the second The finned evaporator and the first finned evaporator are cooled step by step and discharged into the external ambient air, and the external ambient air enters the drying chamber after being heated step by step by the first finned condenser and the second finned condenser .

该低温热泵系统还包括连接于第一节流装置及第一翅片冷凝器之间的第一过滤器,该高温热泵系统还包括连接于第二节流装置及第二翅片冷凝器之间的第二过滤器。The low-temperature heat pump system also includes a first filter connected between the first throttling device and the first fin condenser, and the high-temperature heat pump system also includes a filter connected between the second throttling device and the second fin condenser the second filter.

该低温热泵系统还包括连接于第一过滤器与第一翅片冷凝器之间的第一储液器,该高温热泵系统还包括连接于第二过滤器与第二翅片冷凝器之间的第二储液器。The low temperature heat pump system also includes a first liquid reservoir connected between the first filter and the first fin condenser, and the high temperature heat pump system also includes a liquid reservoir connected between the second filter and the second fin condenser Second reservoir.

另外,本实用新型还提供了一种空气源高温热泵烘干机,其包括多级温度热泵系统,每一级温度热泵系统包括构成循环回路的热泵、气液分离器、翅片蒸发器、节流装置及翅片冷凝器,In addition, the utility model also provides an air source high-temperature heat pump dryer, which includes a multi-stage temperature heat pump system, and each stage temperature heat pump system includes a heat pump, a gas-liquid separator, a finned evaporator, a section Flow device and finned condenser,

该翅片蒸发器根据热泵系统的温度级别构成逐级降温系统,该翅片冷凝器根据热泵系统的温度级别构成逐级加热升温系统,来自干燥室的湿热气体经逐级降温系统的逐级降温后排出烘干室,外界环境空气经过逐级加热升温系统的逐级加热升温后进入干燥室。The fin evaporator forms a step-by-step cooling system according to the temperature level of the heat pump system, and the fin condenser forms a step-by-step heating and heating system according to the temperature level of the heat pump system. Finally, it is discharged from the drying room, and the ambient air enters the drying room after being heated step by step by the step-by-step heating system.

每一级温度热泵系统包括连接于节流装置与翅片冷凝器之间的过滤器及储液器。Each temperature heat pump system includes a filter and a liquid reservoir connected between the throttling device and the fin condenser.

本实用新型与现有技术相比具有如下优点和有益效果:Compared with the prior art, the utility model has the following advantages and beneficial effects:

用空气源高温热泵实现高温烘干,即避免了废热排出造成的热污染,又充分利用了废热,同时由于热泵固有的高能效比特点,可使高温烘干能耗大幅度降低,相对于一般燃料加热、电加热等高温烘干方法,烘干能耗降低幅度可达60%以上。The air source high temperature heat pump is used to achieve high temperature drying, which avoids the thermal pollution caused by waste heat discharge and makes full use of waste heat. At the same time, due to the inherent high energy efficiency ratio of the heat pump, the energy consumption of high temperature drying can be greatly reduced. Fuel heating, electric heating and other high-temperature drying methods can reduce drying energy consumption by more than 60%.

附图说明 Description of drawings

图1为本实用新型实施例1的结构示意图。Fig. 1 is a schematic structural view of Embodiment 1 of the present utility model.

具体实施方式 Detailed ways

以下结合附图对本实用新型进行详细的描述。Below in conjunction with accompanying drawing, the utility model is described in detail.

实施例1Example 1

如图1所示,一种空气源高温热泵烘干机,其包括低温热泵系统及高温热泵系统,该低温热泵系统包括构成一循环回路的低温热泵压缩机11、第一气液分离器17、第一翅片蒸发器16、第一节流装置15及第一翅片冷凝器12,该高温热泵系统包括构成一循环回路的高温热泵压缩机21、第二气液分离器27、第二翅片蒸发器26、第二节流装置25及第二翅片冷凝器22,As shown in Figure 1, an air source high-temperature heat pump dryer includes a low-temperature heat pump system and a high-temperature heat pump system. The low-temperature heat pump system includes a low-temperature heat pump compressor 11, a first gas-liquid separator 17, and a circulation loop. The first fin evaporator 16, the first throttling device 15, and the first fin condenser 12. The high-temperature heat pump system includes a high-temperature heat pump compressor 21, a second gas-liquid separator 27, and a second fin condenser constituting a circulation loop. Sheet evaporator 26, second throttling device 25 and second fin condenser 22,

该第二翅片蒸发器26及第一翅片蒸发器16构成逐级除湿降温系统,该第一翅片冷凝器12及第二翅片冷凝器22构成逐级加热升温系统,来自干燥室的湿热气体经第二翅片蒸发器26及第一翅片蒸发器16的逐级除湿降温后排到外界环境空气中,外界环境空气经过第一翅片冷凝器12及第二翅片冷凝器22的逐级加热升温后进入烘干室。The second fin evaporator 26 and the first fin evaporator 16 form a step-by-step dehumidification and cooling system, and the first fin condenser 12 and the second fin condenser 22 form a step-by-step heating and temperature-raising system. The hot and humid gas is dehumidified and cooled step by step by the second fin evaporator 26 and the first fin evaporator 16, and then discharged into the external ambient air, and the external ambient air passes through the first fin condenser 12 and the second fin condenser 22 After heating step by step, it enters the drying room.

空气源高温热泵烘干机包括两级除湿降温系统与两级加热升温系统,两级系统分别采用不同的制冷剂以满足相应的工作条件要求。该低温热泵系统可采用普通的制冷剂,如R22、R407C等,该高温热泵系统采用高温制冷剂。The air source high temperature heat pump dryer includes a two-stage dehumidification and cooling system and a two-stage heating and heating system. The two-stage systems use different refrigerants to meet the corresponding working conditions. The low-temperature heat pump system can use common refrigerants, such as R22, R407C, etc., and the high-temperature heat pump system can use high-temperature refrigerants.

该低温热泵系统还包括连接于第一节流装置15及第一翅片冷凝器12之间的第一过滤器14,该高温热泵系统还包括连接于第二节流装置25及第二翅片冷凝器22之间的第二过滤器24。The low-temperature heat pump system also includes a first filter 14 connected between the first throttling device 15 and the first fin condenser 12, and the high-temperature heat pump system also includes a first filter 14 connected between the second throttling device 25 and the second fin condenser 12. A second filter 24 between the condensers 22 .

该低温热泵系统还包括连接于第一过滤器14与第一翅片冷凝器12之间的第一储液器13,该高温热泵系统还包括连接于第二过滤器24与第二翅片冷凝器22之间的第二储液器23。The low-temperature heat pump system also includes a first liquid reservoir 13 connected between the first filter 14 and the first fin condenser 12, and the high-temperature heat pump system also includes a reservoir connected to the second filter 24 and the second fin condenser. The second reservoir 23 between the tanks 22.

该低温热泵系统的制冷剂冷凝温度为20℃~65℃,该高温热泵系统的制冷剂冷凝温度为40℃~110℃。The condensing temperature of the refrigerant in the low-temperature heat pump system is 20°C-65°C, and the condensing temperature of the refrigerant in the high-temperature heat pump system is 40°C-110°C.

本实用新型空气源高温热泵烘干机的运行方式如下:The operation mode of the utility model air source high temperature heat pump dryer is as follows:

外界环境空气,如25℃的空气进入设备后经过第一翅片冷凝器12被初步加热,如加热到55℃;被初步加热后的空气然后通过第二翅片冷凝器22二次加热,如加热到90℃;被二次加热后的高温干燥空气进入烘干室烘干物料。External ambient air, such as air at 25°C enters the equipment and is initially heated through the first finned condenser 12, such as heated to 55°C; the preheated air is then secondarily heated through the second finned condenser 22, such as Heating to 90°C; the high-temperature dry air after secondary heating enters the drying chamber to dry the material.

烘干物料后的空气温度降低,如降低到70℃,并排出烘干室;烘干室排气先经过第二翅片蒸发器26一次降温,如降低到40℃,然后再经过第一翅片蒸发器16二次降温,如降低到20℃,二次降温后的烘干室排气排出设备。The temperature of the air after drying the material is lowered, for example, to 70°C, and discharged out of the drying chamber; the exhaust gas from the drying chamber first passes through the second fin evaporator 26 to cool down once, for example, to 40°C, and then passes through the first fin evaporator 26. The sheet evaporator 16 is cooled for the second time, for example, to 20° C., and the drying chamber is exhausted and discharged from the equipment after the second cooling.

实施例2Example 2

本实施例是在实施例1的基础上实现将低温及高温两级热泵系统扩展到多级的情况。具体为,一种空气源高温热泵烘干机,其包括多级温度热泵系统,每一级温度热泵系统包括构成循环回路的热泵压缩机、气液分离器、翅片蒸发器、节流装置及翅片冷凝器,In this embodiment, on the basis of Embodiment 1, the low-temperature and high-temperature two-stage heat pump system is extended to multiple stages. Specifically, it is an air source high temperature heat pump dryer, which includes a multi-stage temperature heat pump system, and each stage temperature heat pump system includes a heat pump compressor, a gas-liquid separator, a finned evaporator, a throttling device and a circulation loop. finned condenser,

该翅片蒸发器根据热泵系统的温度级别构成逐级降温系统,该翅片冷凝器根据热泵系统的温度级别构成逐级加热升温系统,来自干燥室的湿热气体经逐级降温系统的逐级降温后排出烘干室,外界环境空气经过逐级加热升温系统的逐级加热升温后进入干燥室。The fin evaporator forms a step-by-step cooling system according to the temperature level of the heat pump system, and the fin condenser forms a step-by-step heating and heating system according to the temperature level of the heat pump system. Finally, it is discharged from the drying room, and the ambient air enters the drying room after being heated step by step by the step-by-step heating system.

每一级温度热泵系统包括连接于节流装置与翅片冷凝器之间的过滤器及储液器。Each temperature heat pump system includes a filter and a liquid reservoir connected between the throttling device and the fin condenser.

Claims (5)

1, a kind of air source high-temperature heat pump dryer, it is characterized in that comprising hot pump in low temp system and high temperature heat pump system, this hot pump in low temp system comprises hot pump in low temp compressor, first gas-liquid separator, first evaporator fin, first throttle device and first fin condenser that constitutes a closed circuit, this high temperature heat pump system comprises high temperature heat pump compressor, second gas-liquid separator, second evaporator fin, second throttling arrangement and second fin condenser that constitutes a closed circuit
This second evaporator fin and first evaporator fin constitute cooling system step by step, this first fin condenser and second fin condenser constitute heat temperature raising system step by step, hot and humid gas from hothouse is discharged in the external environment air after the cooling step by step of second evaporator fin and first evaporator fin, enters drying chamber behind the heat temperature raising step by step of external environment air through first fin condenser and second fin condenser.
2, air source high-temperature heat pump dryer according to claim 1, it is characterized in that: this hot pump in low temp system also comprises first filter that is connected between the first throttle device and first fin condenser, and this high temperature heat pump system also comprises second filter that is connected between second throttling arrangement and second fin condenser.
3, air source high-temperature heat pump dryer according to claim 2, it is characterized in that: this hot pump in low temp system also comprises first reservoir that is connected between first filter and first fin condenser, and this high temperature heat pump system also comprises second reservoir that is connected between second filter and second fin condenser.
4, a kind of air source high-temperature heat pump dryer is characterized in that comprising multistage temperature heat pump, and each grade temperature heat pump comprises heat pump compressor, gas-liquid separator, evaporator fin, throttling arrangement and the fin condenser that constitutes closed circuit,
This evaporator fin constitutes cooling system step by step according to the temperature rank of heat pump, this fin condenser constitutes heat temperature raising system step by step according to the temperature rank of heat pump, after the cooling step by step of cooling system step by step, discharge drying chamber from the hot and humid gas of hothouse, enter hothouse behind the heat temperature raising step by step of external environment air through heat temperature raising system step by step.
5, air source high-temperature heat pump dryer according to claim 4 is characterized in that: each grade temperature heat pump comprises filter and the reservoir that is connected between throttling arrangement and the fin condenser.
CNU2009200520072U 2009-03-02 2009-03-02 Air source high-temperature heat pump dryer Expired - Fee Related CN201364007Y (en)

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CN113009947A (en) * 2021-03-04 2021-06-22 河南省奥瑞环保科技股份有限公司 Temperature control device and system for independent double-path zero-gas generator
CN114294943A (en) * 2021-12-23 2022-04-08 珠海格力电器股份有限公司 Heat pump drying assembly and heat pump drying system
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