CN201344751Y - Spiral-plate heat exchanger used for separating silane and ammonia in silane production - Google Patents
Spiral-plate heat exchanger used for separating silane and ammonia in silane production Download PDFInfo
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- CN201344751Y CN201344751Y CNU2009200380560U CN200920038056U CN201344751Y CN 201344751 Y CN201344751 Y CN 201344751Y CN U2009200380560 U CNU2009200380560 U CN U2009200380560U CN 200920038056 U CN200920038056 U CN 200920038056U CN 201344751 Y CN201344751 Y CN 201344751Y
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- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 title claims abstract description 73
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 title claims abstract description 63
- 229910000077 silane Inorganic materials 0.000 title claims abstract description 63
- 229910021529 ammonia Inorganic materials 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000000926 separation method Methods 0.000 claims abstract description 20
- 239000008246 gaseous mixture Substances 0.000 claims 1
- 238000007789 sealing Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 18
- 229910021338 magnesium silicide Inorganic materials 0.000 abstract description 9
- YTHCQFKNFVSQBC-UHFFFAOYSA-N magnesium silicide Chemical compound [Mg]=[Si]=[Mg] YTHCQFKNFVSQBC-UHFFFAOYSA-N 0.000 abstract description 9
- 229910052751 metal Inorganic materials 0.000 abstract description 8
- 239000002184 metal Substances 0.000 abstract description 8
- 230000005484 gravity Effects 0.000 abstract description 4
- 230000007547 defect Effects 0.000 abstract description 2
- 239000000203 mixture Substances 0.000 abstract description 2
- 239000002826 coolant Substances 0.000 abstract 2
- 239000007789 gas Substances 0.000 description 11
- 239000007788 liquid Substances 0.000 description 9
- 239000003507 refrigerant Substances 0.000 description 8
- 239000012530 fluid Substances 0.000 description 6
- 238000009833 condensation Methods 0.000 description 4
- 230000005494 condensation Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000012429 reaction media Substances 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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Abstract
Description
技术领域 technical field
本实用新型涉及一种用于硅化镁法生产硅烷中硅烷和氨气分离的螺旋板换热器。The utility model relates to a spiral plate heat exchanger used for the separation of silane and ammonia in the production of silane by the magnesium silicide method.
技术背景 technical background
硅烷生产的方法有多种,如UCC非均化法、合金法、卤化物还原法等。其中硅化镁法是硅烷生产方法的一种,采用液氨作反应介质反应方程式如下:There are many methods for silane production, such as UCC non-homogenization method, alloy method, halide reduction method, etc. Wherein the magnesium silicide method is a kind of silane production method, adopts liquid ammonia as reaction medium reaction equation is as follows:
与硅烷共存的大量氨气必须首先分离,然后硅烷粗品再通过液氮温度精馏或分子筛吸附进行纯化。硅烷与氨气的分离采用的低温分离技术,低温分离中换热器使用的是列管式换热器,其特点是清洗容易、气体和液体在其中的流向为直上直下,气液分离简单容易,缺点是物料换热时间短,换热效率低,不能通入过大体积的物料,容易造成换热不彻底使氨气被带入下一道纯化工序。硅烷与氨气分离时的气体流量不能大,严重制约了硅烷的产量。A large amount of ammonia coexisting with silane must be separated first, and then the crude silane is purified by liquid nitrogen temperature rectification or molecular sieve adsorption. The low-temperature separation technology used for the separation of silane and ammonia, the heat exchanger used in the low-temperature separation is a shell-and-tube heat exchanger, which is characterized by easy cleaning, the flow direction of gas and liquid in it is straight up and down, and the gas-liquid separation is simple and easy The disadvantage is that the heat exchange time of the material is short, the heat exchange efficiency is low, and the large volume of material cannot be passed through, which may easily cause the heat exchange to be incomplete and the ammonia gas will be brought into the next purification process. The gas flow rate during the separation of silane and ammonia cannot be large, which seriously restricts the output of silane.
现有螺旋板式与列管式换热器介绍:Introduction of existing spiral plate and shell and tube heat exchangers:
列管式换热器是目前化工生产上应用最广的一种换热器。它主要由壳体、列管、封头、法兰等组成(见图1)。所需材质可分别采用普通碳钢、紫铜、或不锈钢制作。在进行换热时,一种流体由封头的连结管处进入,在管内流动,从封头另一端的出口管流出,这称之管程;另一种流体由壳体的接管进入,从壳体上的另一接管处流出,这称为壳程。Tube and tube heat exchanger is the most widely used heat exchanger in chemical production. It is mainly composed of shell, tube, head, flange, etc. (see Figure 1). The required materials can be made of ordinary carbon steel, red copper, or stainless steel. During heat exchange, one kind of fluid enters from the connecting pipe of the head, flows in the pipe, and flows out from the outlet pipe at the other end of the head, which is called the tube side; The other connection on the shell flows out, which is called the shell side.
在硅化镁法生产硅烷工艺中,为了使氨气和硅烷分离,使用低温冷凝分离的方法,冷凝器使用的就是列管式。因为在低温状况下,由于硅烷和氨气的液化温度不同(硅烷沸点-111.5℃,氨气-34.5℃),采用低温冷凝使氨气液化与硅烷分离,所以列管式冷凝器除了进行低温换热的功能外,还要能使氨气与硅烷分离,也就是说换热不是目的,其氨气与硅烷分离才是目的。利用单管程列管式冷凝器的管程走硅烷混合气,壳层走冷凝介质,硅烷与氨气在管程与冷凝介质换热,氨气液化后沿管壁流下,硅烷从列管式冷凝器管程上口流出,从而达到氨气与硅烷分离的目的。也就是说,利用列管式冷凝器的管程是直通的结构特点,在管程的列管为垂直状态的情况下,液体在地球引力的作用下,沿管壁向下流动的特性,使经过冷凝换热后氨气变为液态,而硅烷还是气态的状况下,使氨气与硅烷达到分离的目的。这是硅化镁法生产硅烷使用的氨气与硅烷分离的工艺方法。In the process of producing silane by the magnesium silicide method, in order to separate ammonia and silane, a low-temperature condensation separation method is used, and the condenser uses a shell and tube type. Because at low temperature conditions, due to the different liquefaction temperatures of silane and ammonia (boiling point of silane -111.5°C, ammonia -34.5°C), low-temperature condensation is used to separate the liquefaction of ammonia from silane. In addition to the function of heat, it is also necessary to separate ammonia from silane, that is to say, heat exchange is not the purpose, but the separation of ammonia and silane is the purpose. Using the tube side of the single-tube tube-and-tube condenser, the silane mixture gas is used in the tube side, and the condensing medium is used in the shell layer. Silane and ammonia gas exchange heat with the condensing medium in the tube side. After the ammonia gas is liquefied, it flows down the tube wall. The upper port of the condenser tube flows out, so as to achieve the purpose of separating ammonia and silane. That is to say, the tube side of the tube-and-tube condenser is a straight-through structural feature. When the tube side of the tube side is in a vertical state, the liquid flows downward along the tube wall under the action of the earth's gravity, so that After condensation and heat exchange, the ammonia becomes liquid, while the silane is still in the gaseous state, so that the ammonia and silane can be separated. This is a process for the separation of ammonia and silane used in the production of silane by the magnesium silicide method.
现有螺旋板换热器是一种高效换热设备,介质在换热器内为全逆流流动,两种介质可得到相同的流动特性。通常用于蒸汽冷凝、液态蒸发传热。如图2、3所示,现有螺旋板换热器的结构特点:由两块金属板焊接在一块分隔挡板上并卷成螺旋型而成的,两块金属板在器内形成两条螺旋型通道,在顶、底部上分别焊有盖板或封头(见图2)。其特点:①传热系数大,可选用较高的流速(对液态2m/s气体为20m/s),流体在螺旋板内允许流速较高,并且流体沿螺旋方向流动,滞流层薄,故传热系数大,传热效率高,其传热系数约为列管式换热器的2倍,传热效率为列管式换热器的3倍。此外还因流速大,脏物不易滞留。②可回收低温热能。③热损失小。外表面积小,接近常温流体从边缘通道流出(入),可不需保温。④自洁污垢。介质走单通道,允许流速比其它换热器高,由于流体的流速较高,流体中的悬浮物不易沉积下来。⑤结构紧凑。单位体积的传热面积约为列管式换热器的3倍,例如一台传热面积约为100m2的螺旋板换热器,其直径和高仅约为1.3m和1.4m,其容积仅为列管式换热器的几分之一。⑥价格低廉。同样工艺要求的螺旋板换热器设备费仅为螺旋板换热器的1/2至1/3。The existing spiral plate heat exchanger is a kind of high-efficiency heat exchange equipment. The medium flows in full countercurrent in the heat exchanger, and the two media can obtain the same flow characteristics. Usually used for steam condensation, liquid evaporation heat transfer. As shown in Figures 2 and 3, the structural characteristics of the existing spiral plate heat exchanger: it is made of two metal plates welded on a partition baffle and rolled into a spiral shape, and the two metal plates form two strips in the device. Spiral channel, with cover plates or heads welded on the top and bottom respectively (see Figure 2). Its characteristics: ①The heat transfer coefficient is large, and a higher flow rate can be selected (20m/s for liquid 2m/s gas). The fluid allows a higher flow rate in the spiral plate, and the fluid flows along the spiral direction, and the stagnant layer is thin. Therefore, the heat transfer coefficient is large and the heat transfer efficiency is high. The heat transfer coefficient is about twice that of the tube-and-tube heat exchanger, and the heat transfer efficiency is three times that of the tube-and-tube heat exchanger. In addition, due to the high flow rate, dirt is not easy to stay. ②Recoverable low-temperature heat energy. ③The heat loss is small. The outer surface area is small, and the fluid close to normal temperature flows out (in) from the edge channel, and heat preservation is not required. ④ Self-cleaning dirt. The medium goes through a single channel, which allows a higher flow rate than other heat exchangers. Due to the high flow rate of the fluid, the suspended solids in the fluid are not easy to settle down. ⑤Compact structure. The heat transfer area per unit volume is about three times that of the shell and tube heat exchanger. For example, a spiral plate heat exchanger with a heat transfer area of about 100m2 has a diameter and height of only about 1.3m and 1.4m, and its volume It is only a fraction of the shell and tube heat exchanger. ⑥ low price. The equipment cost of the spiral plate heat exchanger required by the same process is only 1/2 to 1/3 of that of the spiral plate heat exchanger.
虽然现有螺旋板换热器与列管式换热器相比,有许多优点,但硅化镁法硅烷生产的特点是要求硅烷与氨气的分离,换热不是目的。而螺旋板换热器的结构特点是两个螺旋通道,两种介质作逆流流动。对采用重力作用使液态氨与气态硅烷分离的方式,显然现有螺旋板换热器是不能做到的。Although the existing spiral plate heat exchanger has many advantages compared with the shell and tube heat exchanger, the characteristic of silane production by magnesium silicide method is that the separation of silane and ammonia is required, and heat exchange is not the purpose. The structural feature of the spiral plate heat exchanger is two spiral channels, and the two media flow countercurrently. For the method of separating liquid ammonia and gaseous silane by gravity, it is obvious that the existing spiral plate heat exchanger cannot do it.
发明内容 Contents of the invention
本实用新型所要解决的技术问题,在于对现有螺旋板换热器进行结构改进,提供一种用于硅烷生产中硅烷和氨气分离的螺旋板换热器,以实现在硅化镁法生产硅烷中用螺旋板换热器进行硅烷和氨气分离。The technical problem to be solved by the utility model is to improve the structure of the existing spiral plate heat exchanger, and provide a spiral plate heat exchanger for the separation of silane and ammonia in the production of silane, so as to realize the production of silane in the magnesium silicide method A spiral plate heat exchanger is used for the separation of silane and ammonia.
基本思路是:采取冷凝介质走其中的一个螺旋通道,另一个通道上下端面不封闭而将其进料口和出料口关闭,让氨气和硅烷从螺旋板换热器下部进入,走上下开口的螺旋板的轴向,自下而上流动,从换热器上部流出。这样,氨气和硅烷混合气的流动方向就不是螺旋向流动,而是从螺旋板的未焊接的板缝间自下而上流动进行换热。经过换热,氨气转化为液态,从螺旋板的上部沿板壁向下流动,气态硅烷从上部出口流出。The basic idea is: use the condensing medium to go through one of the spiral channels, and the upper and lower ends of the other channel are not closed, but its inlet and outlet are closed, so that ammonia and silane enter from the lower part of the spiral plate heat exchanger, and go through the upper and lower openings. The axial direction of the spiral plate flows from bottom to top and flows out from the upper part of the heat exchanger. In this way, the flow direction of the mixed gas of ammonia and silane is not the helical flow, but flows from bottom to top between the unwelded plate seams of the spiral plate for heat exchange. After heat exchange, the ammonia gas is converted into a liquid state, flows down from the upper part of the spiral plate along the plate wall, and gaseous silane flows out from the upper outlet.
本实用新型用于硅烷生产中硅烷和氨气分离的螺旋板换热器,包括罐体和螺旋板;螺旋板由两块金属板焊接在一块分隔挡板上并卷成螺旋型而成的,两块金属板构成两条螺旋通道;螺旋板置于罐体中段;其特征是:其中,一条螺旋通道的顶部和底部为封口,该螺旋通道的螺旋中心底端接载冷剂进管,载冷剂进管通罐体外,螺旋通道的外缘上端接载冷剂出管,载冷剂出管通罐体外;另一条螺旋通道的顶部和底部为敞口,上下贯通;罐体底部设有混合气进管(也是液氨出口),罐体上部设硅烷气出管。The utility model is a spiral plate heat exchanger used for the separation of silane and ammonia in silane production, including a tank body and a spiral plate; the spiral plate is formed by welding two metal plates on a partition baffle and coiling them into a spiral shape. Two metal plates form two spiral passages; the spiral plate is placed in the middle of the tank body; its characteristic is that the top and bottom of one spiral passage are sealed, and the bottom end of the spiral center of the spiral passage is connected to the refrigerant inlet pipe, carrying The refrigerant inlet pipe passes through the outside of the tank, the outer edge of the spiral channel is connected to the refrigerant outlet pipe, and the refrigerant outlet pipe passes through the tank body; the top and bottom of the other spiral channel are open and penetrate up and down; the bottom of the tank body is equipped with The mixed gas enters the pipe (which is also the outlet of liquid ammonia), and the upper part of the tank body is provided with a silane gas exit pipe.
本实用新型,克服了现有螺旋板换热器不能用于硅化镁法生产硅烷中硅烷和氨气的分离的缺陷,既充分利用了螺旋板换热器高效换热的特点,又做到了利用重力作用使液态氨与气态硅烷分离的目的。The utility model overcomes the defect that the existing spiral plate heat exchanger cannot be used for the separation of silane and ammonia in the production of silane by the magnesium silicide method, and not only makes full use of the high-efficiency heat exchange characteristics of the spiral plate heat The purpose of gravity to separate liquid ammonia from gaseous silane.
附图说明 Description of drawings
图1是现有列管式换热器结构示意图;Fig. 1 is a schematic structural diagram of an existing tube-and-tube heat exchanger;
图2是现有螺旋板式换热器结构示意图;Fig. 2 is a structural schematic diagram of an existing spiral plate heat exchanger;
图3是现有螺旋板式换热器螺旋板结构示意图(俯视);Fig. 3 is a structural schematic diagram (top view) of the spiral plate of the existing spiral plate heat exchanger;
图4是本实用新型用于硅烷生产中硅烷和氨气分离的螺旋板换热器结构示意图;Fig. 4 is the structural representation of the spiral plate heat exchanger used for the separation of silane and ammonia in the production of silane according to the utility model;
图5是本实用新型用于硅烷生产中硅烷和氨气分离的螺旋板换热器的螺旋板结构示意图(俯视)。Fig. 5 is a schematic view of the spiral plate structure (overlooking) of the spiral plate heat exchanger used for the separation of silane and ammonia in the production of silane according to the present invention.
具体实施方式 Detailed ways
下面结合附图和实施例,对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing and embodiment, the utility model is described in further detail.
如图4、5所示,用于硅烷生产中硅烷和氨气分离的螺旋板换热器,包括罐体1和螺旋板2;螺旋板由两块金属板焊接在一块分隔挡板3上并卷成螺旋型而成的,两块金属板构成两条螺旋通道;螺旋板置于罐体中段;其中,一条螺旋通道10的顶部和底部分别焊有盖板或封头4,该螺旋通道的螺旋中心底端接载冷剂进管5,载冷剂进管通罐体外,螺旋通道的外缘上端接载冷剂出管6,载冷剂出管通罐体外;另一条螺旋通道11的顶部和底部为敞口7,上下贯通;罐体底部设有混合气进管8(也是液氨出口),罐体上部设硅烷气出管9。实际制备该设备时,只要将现有技术的螺旋板一个螺旋通道顶部和底部的盖板或封头4去除,使其成为敞口即可。As shown in Figures 4 and 5, the spiral plate heat exchanger used for the separation of silane and ammonia in silane production includes a tank body 1 and a
在硅化镁法生产硅烷中,采取载冷剂(冷凝介质)走螺旋通道10,由于螺旋通道11上下端面不封闭(如其是现有螺旋板改造的,则将其进管和出管关闭),让氨气和硅烷混合气从螺旋板换热器下部进入,走螺旋通道11的轴向,自下而上流动,从换热器上部流出。这样,氨气和硅烷混合气的流动方向就不是螺旋向流动,而是从螺旋板的未焊接的板缝间自下而上流动进行换热。经过换热,氨气转化为液态,从螺旋板的上部沿板壁向下流动,气态硅烷从上部出口流出。In the production of silane by the magnesium silicide method, the brine (condensing medium) is adopted to go through the
本螺旋板换热器可以两个串接,形成二级换热,换热效率更高更彻底,在其它设备、工艺不便的情况下,可以使得硅烷和氨气的分离更彻底,可提高硅烷的产量。Two spiral plate heat exchangers can be connected in series to form a secondary heat exchange. The heat exchange efficiency is higher and more thorough. In the case of other equipment and inconvenient processes, it can make the separation of silane and ammonia more thorough, and can improve the efficiency of silane. output.
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| CNU2009200380560U Expired - Fee Related CN201344751Y (en) | 2009-01-09 | 2009-01-09 | Spiral-plate heat exchanger used for separating silane and ammonia in silane production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201344751Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102494548A (en) * | 2011-12-13 | 2012-06-13 | 湘潭大学 | Plate type heat exchange device of surface water source heat pump |
| CN103743142A (en) * | 2014-01-21 | 2014-04-23 | 烟台富仕通上奇制冷设备有限公司 | Cooling system based on low-temperature refrigerant exchange station |
| CN105688430A (en) * | 2010-07-21 | 2016-06-22 | 阿奎巴克技术公司 | Distiller with scraper for film evaporation and wiper for removing deposit |
-
2009
- 2009-01-09 CN CNU2009200380560U patent/CN201344751Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105688430A (en) * | 2010-07-21 | 2016-06-22 | 阿奎巴克技术公司 | Distiller with scraper for film evaporation and wiper for removing deposit |
| CN105688430B (en) * | 2010-07-21 | 2018-12-04 | 阿奎巴克技术公司 | Distiller with the applicator for thin film evaporation and the scaler for removing deposit |
| CN102494548A (en) * | 2011-12-13 | 2012-06-13 | 湘潭大学 | Plate type heat exchange device of surface water source heat pump |
| CN102494548B (en) * | 2011-12-13 | 2013-06-12 | 湘潭大学 | Plate surface water ground source heat pump heat exchange device |
| CN103743142A (en) * | 2014-01-21 | 2014-04-23 | 烟台富仕通上奇制冷设备有限公司 | Cooling system based on low-temperature refrigerant exchange station |
| CN103743142B (en) * | 2014-01-21 | 2015-11-04 | 烟台富仕通上奇制冷设备有限公司 | A kind of refrigeration system based on low temperature refrigerant switching station |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20091111 Termination date: 20130109 |