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CN201330573Y - Bottom-hole pressure precision control system of under balance drilling - Google Patents

Bottom-hole pressure precision control system of under balance drilling Download PDF

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Publication number
CN201330573Y
CN201330573Y CNU2008202098697U CN200820209869U CN201330573Y CN 201330573 Y CN201330573 Y CN 201330573Y CN U2008202098697 U CNU2008202098697 U CN U2008202098697U CN 200820209869 U CN200820209869 U CN 200820209869U CN 201330573 Y CN201330573 Y CN 201330573Y
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pressure
bus
data
drilling
actuator
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周强
陈若铭
宋朝晖
罗维
唐亮
宁世品
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CNPC Xibu Drilling Engineering Co Ltd
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Karamay Drilling Technology Institute of CNPC Western Drilling Engineering Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

本实用新型涉及石油钻井用的欠平衡钻井井底压力精确控制系统,由欠平衡钻井数据采集系统(5)、节流管汇(6)、CAN_BUS总线系统(4)、套压传感器(8)、节流管汇(6)上安装的执行器(7)、泥浆管线至立管(2)入口端位置的脉冲压力传感器(3)和安装在近钻头位置钻柱上的井底压力采集单元(1)组成,执行器(7)和脉冲压力传感器(3)分别有数据线与CAN_BUS总线系统(4)连接,CAN_BUS总线系统(4)有数据线与欠平衡钻井数据采集系统(5)连接,采用实时将井底压力数据传输至地面,可实时控制设备,确保井底欠平衡状态,有效避免模型计算与井底实际压力数据的误差及滞后造成对欠压值控制精度的影响。

Figure 200820209869

The utility model relates to an underbalanced drilling bottomhole pressure precise control system for petroleum drilling, which comprises an underbalanced drilling data acquisition system (5), a choke manifold (6), a CAN_BUS bus system (4), and a casing pressure sensor (8). , the actuator (7) installed on the choke manifold (6), the pulse pressure sensor (3) from the mud line to the inlet end of the standpipe (2), and the bottom hole pressure acquisition unit installed on the drill string near the drill bit (1) Composition, the actuator (7) and the pulse pressure sensor (3) are respectively connected with the CAN_BUS bus system (4) with data lines, and the CAN_BUS bus system (4) is connected with the underbalanced drilling data acquisition system (5) with data lines , using real-time transmission of bottomhole pressure data to the ground, real-time control of equipment can ensure the underbalanced state of the bottomhole, and effectively avoid the error and lag of the model calculation and the actual bottomhole pressure data from affecting the control accuracy of the underpressure value.

Figure 200820209869

Description

欠平衡钻井井底压力精确控制系统 Precise Bottomhole Pressure Control System for Underbalanced Drilling

技术领域 technical field

本实用新型涉及油气田钻井作业工具,特别是欠平衡钻井井底压力精确控制系统。The utility model relates to an oil and gas field drilling operation tool, in particular to an accurate control system for underbalanced drilling well bottom pressure.

背景技术 Background technique

近年来,随着低压、低渗地层、深层及复杂地区油气藏勘探、开发工作量的增加,由于投入大、钻井作业周期长,如何提高油气产出、尽早回收钻井成本是上述复杂油田经济勘探开发要考虑的重点问题,而欠平衡钻井利于储层保护、能够提高钻速等方面的技术优势,逐渐受到国内外各大油田公司决策者们的重视,得益于上述市场的需求以及欠平衡钻井本身工艺技术的不断发展和完善,目前国内已形成应用欠平衡钻井的热潮。In recent years, with the increase of oil and gas reservoir exploration and development workload in low-pressure, low-permeability formations, deep formations and complex areas, due to large investment and long drilling cycle, how to increase oil and gas production and recover drilling costs as soon as possible is the key to the economic exploration of the above-mentioned complex oilfields. The key issues to be considered in development, and the technical advantages of underbalanced drilling, which is beneficial to reservoir protection and can increase drilling speed, have gradually attracted the attention of decision makers in major oilfield companies at home and abroad, benefiting from the above-mentioned market demand and underbalanced drilling. With the continuous development and improvement of the drilling technology itself, there has been an upsurge in the application of underbalanced drilling in China.

而在液相欠平衡钻井中欠压差值对于井底欠平衡状态控制至关重要,欠压值是指井底压力与井底地层孔隙压力之差值,如果欠压值过大,地面设备控制和处理困难,并可能导致地层坍塌、出砂,破坏地层渗透网的连通,导致地层渗透率严重下降。因此,如何准确控制欠平衡钻进过程中井底压力保持在设计范围内以确保欠平衡钻井作业的安全性和可靠性,是欠平衡技术服务人员首先要考虑的问题。In liquid phase underbalanced drilling, the underpressure difference is very important for controlling the bottomhole underbalanced state. The underpressure value refers to the difference between the bottomhole pressure and the bottomhole formation pore pressure. If the underpressure value is too large, the ground equipment It is difficult to control and deal with, and may lead to formation collapse, sand production, and damage to the connectivity of the formation seepage network, resulting in a serious decrease in formation permeability. Therefore, how to accurately control the bottom hole pressure during the underbalanced drilling process to keep the bottom hole pressure within the design range to ensure the safety and reliability of the underbalanced drilling operation is the first problem that the underbalanced technical service personnel should consider.

目前,在欠平衡钻井现场作业中多采用理论模型与现场实测井口立压、套压相结合,通过软件计算得出井底压力,然后控制(自动控制或手动控制)地面设备,调整井口套压,从而控制井底欠压值保持在设计范围内。这些方法可在一定程度上控制欠压值,但受多相流流型多样性的影响,导致理论计算不精确,某些参数的微小变化常常造成欠平衡钻井状态的消失,导致井底实际上并没有达到欠平衡状态,从而影响欠平衡钻井作业质量以及作业安全。At present, in the field operation of underbalanced drilling, the combination of theoretical model and field measured wellhead vertical pressure and casing pressure is mostly used, and the bottom hole pressure is calculated by software, and then the ground equipment is controlled (automatically or manually controlled) to adjust the wellhead casing pressure. In this way, the underpressure value at the bottom of the well is controlled within the design range. These methods can control the underpressure value to a certain extent, but due to the influence of multiphase flow pattern diversity, the theoretical calculation is inaccurate, and small changes in some parameters often cause the underbalanced drilling state to disappear, resulting in the actual It has not reached the underbalanced state, which affects the quality and safety of underbalanced drilling operations.

发明内容 Contents of the invention

本实用新型提供的欠平衡钻井井底压力精确控制系统,能够采集井底压力,将井底压力数据实时传输至地面,并利用实时井底压力数据与预设计的压力值进行比较,精确控制欠平衡钻井井底欠压值,确保井底欠平衡状态。The underbalanced drilling bottomhole pressure precise control system provided by the utility model can collect the bottomhole pressure, transmit the bottomhole pressure data to the ground in real time, and use the real-time bottomhole pressure data to compare with the pre-designed pressure value to accurately control the bottomhole pressure. Balance the underpressure value at the bottom of the drilling well to ensure the underbalanced state at the bottom of the well.

为实现上述目的,本实用新型采用以下技术方案:主要由欠平衡钻井数据采集系统、节流管汇、CAN_BUS总线(ControllerAreaNetwork-BUS的简称,即控制器局域网总线技术)系统、套压传感器、执行器、脉冲压力传感器和井底压力采集单元组成,井底采集单元安装在近钻头位置的钻柱上,其采集的压力温度数据转变成脉冲信号上传至安装在泥浆管线至立管入口端位置的脉冲压力传感器,脉冲压力传感器通过数据线将接收脉冲信号传输至CAN_BUS总线系统,欠平衡钻井数据采集系统有数据线与CAN_BUS总线系统连接,并对脉冲数据进行解码、分析、判断,由控制计算机向安置于节流管汇上的执行器发出指令,控制液动节流阀开、关动作,套压传感器采集套压值经数据线传输至CAN_BUS总线系统再传送给欠平衡钻井数据采集系统进行分析,再精确控制。In order to achieve the above object, the utility model adopts the following technical solutions: mainly by the underbalanced drilling data acquisition system, choke manifold, CAN_BUS bus (abbreviation of ControllerAreaNetwork-BUS, i.e. controller local area network bus technology) system, casing pressure sensor, executive The bottom hole pressure acquisition unit is installed on the drill string near the drill bit, and the pressure and temperature data collected by it are converted into pulse signals and uploaded to the mud pipeline to the inlet end of the standpipe. The pulse pressure sensor, the pulse pressure sensor transmits the received pulse signal to the CAN_BUS bus system through the data line, the underbalanced drilling data acquisition system has a data line connected to the CAN_BUS bus system, and decodes, analyzes and judges the pulse data, and the control computer sends The actuator installed on the choke manifold issues instructions to control the opening and closing of the hydraulic choke valve. The casing pressure sensor collects the casing pressure value and transmits it to the CAN_BUS bus system through the data line, and then sends it to the underbalanced drilling data acquisition system for analysis. , and then precisely controlled.

本实用新型涉及的井底压力采集单元已由西部钻探克拉玛依钻井工艺研究院申请的专利(实用新型名称:一种井底数据采集传输装置,申请号:2008200063778)中已经批露,属于现有技术。The bottom hole pressure acquisition unit involved in the utility model has been disclosed in the patent (utility model name: a bottom hole data acquisition and transmission device, application number: 2008200063778) applied by Karamay Drilling Technology Research Institute of Western Drilling, which belongs to the prior art .

本实用新型的有益效果:由于采用实时将井底压力数据传输至地面,从而实时控制地面设备,确保井底欠平衡压力状态,有效避免了多相流型模型计算与井底实际压力数据的误差及滞后而造成对欠压值控制精度的影响。Beneficial effects of the utility model: due to the adoption of real-time transmission of the bottom-hole pressure data to the ground, the surface equipment is controlled in real time to ensure the unbalanced pressure state at the bottom of the well, and the error between the calculation of the multiphase flow model and the actual bottom-hole pressure data is effectively avoided and hysteresis will affect the control accuracy of the undervoltage value.

附图说明 Description of drawings

图1本实用新型结构示意图。Fig. 1 is a structural schematic diagram of the utility model.

具体实施方案specific implementation plan

下面结合附图对本实用新型作进一步的说明。Below in conjunction with accompanying drawing, the utility model is further described.

本实用新型主要由欠平衡钻井数据采集系统5、节流管汇6、CAN_BUS总线系统4、套压传感器8、执行器7、脉冲压力传感器3和井底压力采集单元1组成,井底采集单元1接在近钻头位置的钻柱上,其采集的压力温度数据,以脉冲方式向地面传输至安装在泥浆管线至立管入口端位置的脉冲压力传感器3,脉冲压力传感器3通过数据线将接收脉冲信号传输至CAN_BUS总线系统4,欠平衡钻井数据采集系统5有数据线与CAN_BUS总线系统4连接,并对脉冲数据进行解码、分析、判断,安置于节流管汇6的液动节流阀上的执行器7内的节流阀开度传感器有数据线连接到CAN_BUS总线系统4中,由控制计算机向执行器7发出指令,控制液动节流阀开、关动作,安装在套压表上的套压传感器8采集套压值经数据线传输给CAN_BUS总线系统4再传送给欠平衡钻井数据采集系统5进行分析,再精确控制。The utility model is mainly composed of an underbalanced drilling data acquisition system 5, a choke manifold 6, a CAN_BUS bus system 4, a casing pressure sensor 8, an actuator 7, a pulse pressure sensor 3 and a bottom hole pressure acquisition unit 1. 1 Connected to the drill string near the drill bit, the pressure and temperature data collected by it are transmitted to the ground in a pulsed manner to the pulse pressure sensor 3 installed at the position from the mud pipeline to the inlet end of the standpipe, and the pulse pressure sensor 3 will receive the data through the data line The pulse signal is transmitted to the CAN_BUS bus system 4, and the underbalanced drilling data acquisition system 5 is connected to the CAN_BUS bus system 4 with a data line, and decodes, analyzes and judges the pulse data, and the hydraulic throttle valve installed in the throttle manifold 6 The throttle valve opening sensor in the upper actuator 7 has a data line connected to the CAN_BUS bus system 4, and the control computer sends instructions to the actuator 7 to control the opening and closing of the hydraulic throttle valve, which is installed on the casing pressure gauge The upper casing pressure sensor 8 collects the casing pressure value and transmits it to the CAN_BUS bus system 4 through the data line, and then to the underbalanced drilling data acquisition system 5 for analysis and precise control.

其工作原理为:井底压力采集单元1采集井底压力、温度数据,以脉冲方式向地面传输,地面压力传感器3接收脉冲信号,通过CAN_BUS总线系统4传送至欠平衡钻井数据采集计算机8进行滤波、识别、解码还原成压力数据,通过欠平衡钻井数据采集系统5中的井底压力处理模块的计算分析,得出实测井底压力值与预设计压力值的偏差,并判断偏差是否超出范围。如果超出范围则由欠平衡钻井数据采集系统5的控制模块向执行器7发出控制指令,由执行器7内的步进电机驱动对液动节流阀产生动作,控制其开、关程度;执行器7的开度传感器向控制模块反馈开度是否到位;液动节流阀的开、关程度直接影响井口套压的变化,并作用在井底,使井底压力产生变化。Its working principle is: the bottom hole pressure acquisition unit 1 collects bottom hole pressure and temperature data, and transmits them to the ground in a pulsed manner. The ground pressure sensor 3 receives the pulse signal and transmits it to the underbalanced drilling data acquisition computer 8 through the CAN_BUS bus system 4 for filtering. , identify, decode and restore the pressure data, through the calculation and analysis of the bottomhole pressure processing module in the underbalanced drilling data acquisition system 5, the deviation between the measured bottomhole pressure value and the pre-designed pressure value is obtained, and whether the deviation exceeds the range . If it exceeds the range, the control module of the underbalanced drilling data acquisition system 5 sends a control command to the actuator 7, and the stepping motor in the actuator 7 drives the hydraulic throttle valve to control its opening and closing degree; The opening sensor of device 7 feeds back to the control module whether the opening is in place; the opening and closing degree of the hydraulic throttle valve directly affects the change of wellhead casing pressure, and acts on the bottom of the well to make the bottom well pressure change.

Claims (1)

1. underbalanced drilling well bottom pressure accuracy-control system, mainly by under balance pressure drilling data collecting system (5), choke manifold (6), CAN_BUS bus system (4), cover pressure sensor (8), actuator (7), pulse sensor (3) and the bottom pressure collecting unit (1) that is installed on the drill string are formed, it is characterized in that: shaft bottom collecting unit (1) is installed on the drill string of nearly bit location, the pressure and temp transformation of data of its collection becomes pulse signal to be uploaded to be installed in the pulse sensor (3) of mud line to standpipe arrival end position, pulse sensor (3) transfers to CAN_BUS bus system (4) by data wire with the received pulse signal, under balance pressure drilling data collecting system (5) has data wire to be connected with CAN_BUS bus system (4), the throttle valve opening sensor that is installed in the actuator (7) on the choke manifold (6) has data wire to be connected to CAN_BUS bus system (4), send instruction by the control computer to actuator (7), the choke valve that surges of control choke manifold (6) is opened, close, cover pressure sensor (8) collection casing pressure value transfers to CAN_BUS bus system (4) through data wire and sends under balance pressure drilling data collecting system (5) again to.
CNU2008202098697U 2008-11-26 2008-11-26 Bottom-hole pressure precision control system of under balance drilling Expired - Lifetime CN201330573Y (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102803645A (en) * 2010-02-24 2012-11-28 控制压力营运私人有限公司 Drilling system and method of operating a drilling system
CN103032064A (en) * 2013-01-11 2013-04-10 西南石油大学 Method and device for detecting gas cut position in drilling process
CN103459755A (en) * 2011-04-08 2013-12-18 哈利伯顿能源服务公司 Automatic standpipe pressure control in drilling
US9500053B2 (en) 2013-12-17 2016-11-22 Managed Pressure Operations Pte. Ltd. Drilling system and method of operating a drilling system
CN104405362B (en) * 2014-10-28 2017-04-26 中国石油集团西部钻探工程有限公司 Automatic bottom hole pressure control device for under-balanced drilling and using method of device
CN109812710A (en) * 2019-01-28 2019-05-28 卞洪丽 A kind of oil field feed-line supercharging device
CN110185439A (en) * 2019-04-11 2019-08-30 西南石油大学 A kind of well is interior without coiled tubing down-hole pressure analogy method under gas condition
CN110188374A (en) * 2019-04-11 2019-08-30 西南石油大学 A simulation method for coiled tubing downhole pressure under the condition of gas in the well
US10435966B2 (en) 2013-12-17 2019-10-08 Managed Pressure Operations Pte Ltd Apparatus and method for degassing drilling fluids

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102803645B (en) * 2010-02-24 2015-04-22 控制压力营运私人有限公司 Drilling system and method of operating a drilling system
CN102803645A (en) * 2010-02-24 2012-11-28 控制压力营运私人有限公司 Drilling system and method of operating a drilling system
CN103459755A (en) * 2011-04-08 2013-12-18 哈利伯顿能源服务公司 Automatic standpipe pressure control in drilling
CN103459755B (en) * 2011-04-08 2016-04-27 哈利伯顿能源服务公司 Automatic standing pipe pressure in drilling well controls
CN103032064A (en) * 2013-01-11 2013-04-10 西南石油大学 Method and device for detecting gas cut position in drilling process
US10435966B2 (en) 2013-12-17 2019-10-08 Managed Pressure Operations Pte Ltd Apparatus and method for degassing drilling fluids
US9500053B2 (en) 2013-12-17 2016-11-22 Managed Pressure Operations Pte. Ltd. Drilling system and method of operating a drilling system
US9845649B2 (en) 2013-12-17 2017-12-19 Managed Pressure Operations Pte. Ltd. Drilling system and method of operating a drilling system
CN104405362B (en) * 2014-10-28 2017-04-26 中国石油集团西部钻探工程有限公司 Automatic bottom hole pressure control device for under-balanced drilling and using method of device
CN109812710A (en) * 2019-01-28 2019-05-28 卞洪丽 A kind of oil field feed-line supercharging device
CN109812710B (en) * 2019-01-28 2020-10-27 新昌县陆恒机械有限公司 Oil field pipeline supercharging device
CN110185439A (en) * 2019-04-11 2019-08-30 西南石油大学 A kind of well is interior without coiled tubing down-hole pressure analogy method under gas condition
CN110188374A (en) * 2019-04-11 2019-08-30 西南石油大学 A simulation method for coiled tubing downhole pressure under the condition of gas in the well

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Owner name: WEST DRILLING ENGINEERING CO., LTD., CNPC

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