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CN201336163Y - Anti-torsion environment-resisting reinforced type soft cable used for engineering and machinery - Google Patents

Anti-torsion environment-resisting reinforced type soft cable used for engineering and machinery Download PDF

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Publication number
CN201336163Y
CN201336163Y CNU2008202149858U CN200820214985U CN201336163Y CN 201336163 Y CN201336163 Y CN 201336163Y CN U2008202149858 U CNU2008202149858 U CN U2008202149858U CN 200820214985 U CN200820214985 U CN 200820214985U CN 201336163 Y CN201336163 Y CN 201336163Y
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cable
layer
torsion
core
sheath layer
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生长飞
李明
徐云海
董春
王晓琦
刘彦军
蒋正勇
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Baosheng Science and Technology Innovation Co Ltd
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Baosheng Science and Technology Innovation Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

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Abstract

抗扭转耐环境加强型工程机械用软电缆,属于电缆技术领域。包括绝缘线芯和护套层,其特征是在电缆的中心设有柔软性好的塑料管,多根绝缘线芯以塑料管为中心绞合成缆芯,在缆芯上绕包高强度棉布带,在高强度棉布带上编织芳烃纤维编织层,护套层挤包在芳烃纤维编织层上,电缆两侧的护套层中设有对称平行的两股钢绞线,钢绞线上纵包有一层聚酯包带。本实用新型结构新颖科学,生产制造容易,提高产品质量和使用性能,避免护套层出现裂纹,内部结构出现松散或断裂现象,增强电缆的柔软性、柔韧性,提高电缆在频繁承受扭转和弯曲时的强度,延长电缆的使用寿命,能应用于频繁扭转、弯曲的场合。

Figure 200820214985

The utility model relates to a flexible cable for torsion-resistant and environment-resistant reinforced engineering machinery, which belongs to the technical field of cables. Including insulated wire core and sheath layer, it is characterized in that there is a plastic tube with good flexibility in the center of the cable, multiple insulated wire cores are stranded with the plastic tube as the center to form a cable core, and a high-strength cotton tape is wrapped around the cable core Aromatic fiber braided layer is braided on high-strength cotton tape, and the sheath layer is extruded on the aromatic hydrocarbon fiber braided layer. Two symmetrical and parallel steel strands are arranged in the sheath layer on both sides of the cable, and the steel strands are longitudinally wrapped There is a layer of polyester strapping. The utility model has a novel and scientific structure, is easy to manufacture, improves product quality and performance, avoids cracks in the sheath layer, loose or broken internal structures, enhances the softness and flexibility of the cable, and improves the ability of the cable to withstand frequent torsion and bending. When the strength, extend the service life of the cable, can be used in frequent torsion, bending occasions.

Figure 200820214985

Description

抗扭转耐环境加强型工程机械用软电缆 Anti-torsion and environment-resistant reinforced flexible cable for engineering machinery

技术领域 technical field

本实用新型涉及一种电缆,特别是工程机械用抗扭转的软电缆的结构,属于电缆技术领域。The utility model relates to a cable, in particular to the structure of a torsion-resistant flexible cable for engineering machinery, which belongs to the technical field of cables.

背景技术 Background technique

随着经济的发展和国民生活水平的提高,机械化程度得到了很大的发展,特别是机械自动化有了很大的进步。用于机械自动化设备上的电缆也大量增加,特别是活动的机械手臂用量更多。而目前机械手臂用的电缆大部分都是普通的橡套电缆,一般包括多根绝缘线芯绞合的缆芯和外护套,在机械强度、耐环境等方面存在不少的缺陷。机械手臂用的电缆,由于活动量大,经常弯折,电缆的护套层会出现裂纹,内部的结构会出现松散或断裂现象。经过一段时间就必须更换新的电缆,造成成本高,使用不便。With the development of the economy and the improvement of people's living standards, the degree of mechanization has been greatly developed, especially the mechanical automation has made great progress. The cables used on mechanical automation equipment have also increased significantly, especially the amount of active robotic arms. At present, most of the cables used for robotic arms are ordinary rubber-sheathed cables, which generally include a cable core and an outer sheath with multiple insulated cores twisted, which have many defects in terms of mechanical strength and environmental resistance. Due to the large amount of activity, the cables used by the robotic arms are often bent, cracks will appear in the sheath layer of the cables, and the internal structure will become loose or broken. After a period of time, new cables must be replaced, resulting in high cost and inconvenient use.

实用新型内容 Utility model content

本实用新型的目的就是针对现有的工程机械手臂用电缆存在的上述不足,提供一种机械强度好的抗扭转耐环境加强型工程机械用软电缆。The purpose of this utility model is to provide a flexible cable for engineering machinery with good mechanical strength, anti-twist and environment-resisting, aiming at the above-mentioned deficiencies in the existing cables for engineering mechanical arms.

本实用新型的目的是通过对现有电缆的改进实现的,抗扭转耐环境加强型工程机械用软电缆,包括绝缘线芯和护套层,其特征是在电缆的中心设有柔软性好的塑料管,多根绝缘线芯以塑料管为中心绞合成缆芯,在缆芯上绕包高强度棉布带,在高强度棉布带上编织芳烃纤维编织层,护套层挤包在芳烃纤维编织层上,电缆两侧的护套层中设有对称平行的两股钢绞线,钢绞线上纵包有一层聚酯包带。The purpose of this utility model is achieved through the improvement of the existing cables. The flexible cable for anti-torsion and environment-resistant reinforced engineering machinery includes an insulating core and a sheath layer. Plastic tube, multiple insulated wire cores are stranded with the plastic tube as the center to form a cable core, and a high-strength cotton tape is wrapped around the cable core, and an aromatic fiber braid is woven on the high-strength cotton tape. On the layer, two symmetrical and parallel steel strands are arranged in the sheath layer on both sides of the cable, and the steel strands are longitudinally wrapped with a layer of polyester tape.

所述的绝缘线芯由19根0.15mm铜单线绞合而成的铜导体外周挤包绝缘层构成。The insulated wire core is composed of 19 0.15mm copper single wires twisted and extruded with an insulating layer around the copper conductor.

本实用新型结构新颖科学,生产制造容易,提高产品质量和使用性能,避免护套层出现裂纹,内部结构出现松散或断裂现象,延长电缆的使用寿命。在电缆的中心设置了柔软性好的塑料管,增强电缆的柔软性。铜导体由铜单线绞合而成后挤包橡胶绝缘形成绝缘线芯,橡胶绝缘厚度一致并硫化充分,保证电缆的柔韧性,使电缆在频繁受扭转和弯曲时不损伤绝缘层,在频繁拉伸时能使绝缘线芯存在一定滑移,不造成绝缘线芯拉断。采用高强度棉布带绕包加纤维编织层保证了电缆在频繁承受扭转和弯曲时的强度,使绝缘线芯的受力降到最小。在护套层中电缆的两侧对称平行放置两股钢绞线,提高电缆的机械强度。使电缆承受拉力大、能应用于频繁扭转、弯曲的场合。The utility model has a novel and scientific structure, is easy to manufacture, improves product quality and performance, avoids cracks in the sheath layer, loose or broken internal structures, and prolongs the service life of the cable. A flexible plastic tube is set in the center of the cable to enhance the flexibility of the cable. The copper conductor is made of copper single wire twisted and then extruded with rubber insulation to form an insulated wire core. The thickness of the rubber insulation is consistent and fully vulcanized to ensure the flexibility of the cable, so that the cable will not damage the insulation layer when it is frequently twisted and bent. When stretching, the insulated wire core can slip to a certain extent without causing the insulated wire core to break. The use of high-strength cotton tape wrapping and fiber braiding layer ensures the strength of the cable when it is frequently subjected to torsion and bending, and minimizes the stress on the insulated core. In the sheath layer, two strands of steel strands are symmetrically placed on both sides of the cable in parallel to improve the mechanical strength of the cable. Make the cable withstand high tension and can be used in occasions where frequent torsion and bending.

附图说明 Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图中:1塑料管、2铜导体、3绝缘层、4高强度棉布带、5芳烃纤维编织层、6钢绞线、7聚酯包带、8护套层。In the figure: 1 plastic pipe, 2 copper conductor, 3 insulating layer, 4 high-strength cotton cloth tape, 5 aromatic hydrocarbon fiber braiding layer, 6 steel strand, 7 polyester tape, 8 sheath layer.

具体实施方式 Detailed ways

如图1所示,在电缆的中心设置柔软性好的直径为2.5mm的塑料管1,塑料管的硬度为4.9N/cm2,管的变形率在10%~50%之间。由19根0.15mm铜单线绞合成铜导体2,在铜导体2上挤包橡胶绝缘层3形成绝缘线芯。绝缘采用挤压式挤包绝缘层,使橡胶绝缘层厚度一致并硫化充分,电场强度分布均匀,充分保证电缆传输的电气性能,保证绝缘层良好的耐磨性。用8根绝缘线芯以塑料管为中心绞合成缆芯,在缆芯上绕包高强度棉布带4,在高强度棉布带上编织芳烃纤维编织层5,编织密度大于30%,芳烃纤维断裂强度为179.7±10N,断裂伸长率为19.6±4%,纤维编织层保证了电缆在频繁承受扭转和弯曲时的强度,使绝缘线芯的受力降到最小。在芳烃纤维编织层上挤包护套层,在电缆两侧的护套层8中设置对称平行的两股钢绞线6,并且先在钢绞线上纵包一层聚酯包带7。然后,将带有聚酯包带的两股钢绞线与设有高强度棉布带和芳烃纤维编织层的缆芯同时挤包在护套层8内。As shown in Figure 1, a flexible plastic tube 1 with a diameter of 2.5 mm is placed in the center of the cable. The hardness of the plastic tube is 4.9 N/cm 2 , and the deformation rate of the tube is between 10% and 50%. 19 0.15mm copper single wires are twisted into a copper conductor 2, and a rubber insulating layer 3 is extruded on the copper conductor 2 to form an insulated wire core. The insulation adopts extruded extruded insulating layer, so that the thickness of the rubber insulating layer is consistent and fully vulcanized, and the electric field intensity is evenly distributed, which fully guarantees the electrical performance of the cable transmission and the good wear resistance of the insulating layer. 8 insulated wire cores are twisted into a cable core with a plastic tube as the center, and a high-strength cotton tape 4 is wrapped around the cable core, and an aromatic fiber braid layer 5 is braided on the high-strength cotton tape. The weaving density is greater than 30%, and the aromatic fiber is broken The strength is 179.7±10N, and the elongation at break is 19.6±4%. The fiber braid ensures the strength of the cable when it is subjected to frequent torsion and bending, and minimizes the stress on the insulated core. The sheath layer is extruded on the braided layer of aromatic hydrocarbon fiber, and two symmetrical and parallel steel strands 6 are arranged in the sheath layer 8 on both sides of the cable, and a layer of polyester tape 7 is longitudinally wrapped on the steel strand first. Then, the two strands of steel strands with polyester tapes and the cable core provided with high-strength cotton tapes and braided layers of aromatic fibers are extruded into the sheath layer 8 at the same time.

Claims (2)

1、一种抗扭转耐环境加强型工程机械用软电缆,包括绝缘线芯和护套,其特征是在电缆的中心设有柔软性好的塑料管,多根绝缘线芯以塑料管为中心绞合成缆芯,在缆芯上绕包高强度棉布带,在高强度棉布带上编织芳烃纤维编织层,护套挤包在芳烃纤维编织层上,电缆两侧的护套层中设有对称平行的两股钢绞线,钢绞线上纵包有一层聚酯包带。1. A torsion-resistant and environment-resistant reinforced flexible cable for engineering machinery, including an insulated core and a sheath, characterized in that a plastic tube with good flexibility is arranged in the center of the cable, and a plurality of insulated cores are centered on the plastic tube The cable core is stranded, and the high-strength cotton tape is wrapped around the cable core, and the aromatic fiber braid is woven on the high-strength cotton tape. The sheath is extruded on the aromatic fiber braid, and there are symmetrical Two parallel strands of steel strands are longitudinally wrapped with a layer of polyester tape. 2、根据权利要求1所述的抗扭转耐环境加强型工程机械用软电缆,其特征是所述的绝缘线芯由19根0.15mm铜单线绞合而成的铜导体外周挤包绝缘层构成。2. The torsion-resistant and environment-resistant reinforced flexible cable for construction machinery according to claim 1, wherein the insulated core is composed of 19 0.15mm copper single wires twisted and composed of a copper conductor with an extruded insulation layer around the periphery .
CNU2008202149858U 2008-12-30 2008-12-30 Anti-torsion environment-resisting reinforced type soft cable used for engineering and machinery Expired - Fee Related CN201336163Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102074282A (en) * 2010-11-17 2011-05-25 无锡泰立特科技有限公司 Multifunctional combined bundle pipe cable
CN103345968A (en) * 2013-07-01 2013-10-09 无锡市群星线缆有限公司 Flexible cable for crane
CN103413596A (en) * 2013-07-30 2013-11-27 河南华泰特种电缆有限公司 Anti-twist environmental-resistant super soft cable for field photography

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102074282A (en) * 2010-11-17 2011-05-25 无锡泰立特科技有限公司 Multifunctional combined bundle pipe cable
CN103345968A (en) * 2013-07-01 2013-10-09 无锡市群星线缆有限公司 Flexible cable for crane
CN103413596A (en) * 2013-07-30 2013-11-27 河南华泰特种电缆有限公司 Anti-twist environmental-resistant super soft cable for field photography
CN103413596B (en) * 2013-07-30 2016-03-09 河南华泰特种电缆集团有限公司 Anti-torsion environment-resisting field photography super flexible cable

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Granted publication date: 20091028

Termination date: 20131230