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CN201334035Y - Turning device of railway traction engine - Google Patents

Turning device of railway traction engine Download PDF

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Publication number
CN201334035Y
CN201334035Y CNU2008201290285U CN200820129028U CN201334035Y CN 201334035 Y CN201334035 Y CN 201334035Y CN U2008201290285 U CNU2008201290285 U CN U2008201290285U CN 200820129028 U CN200820129028 U CN 200820129028U CN 201334035 Y CN201334035 Y CN 201334035Y
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turning
locomotive
track
locomotives
traction
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傅俊杰
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China University of Mining and Technology Beijing CUMTB
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China University of Mining and Technology Beijing CUMTB
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Abstract

一种轨道牵引机车的回转调头装置,主要由支撑装置、驱动装置、旋转机构、控制系统组成。可用于各种矿山轨道牵引机车的调头和转向,可简化车辆调度场、提高车辆的调度和使用效率、降低煤炭等矿物的开采成本,既减小了机车的转弯半径,又减少了转向空间和转向所需的时间,无论是在地面还是矿山井下都可节约大量的机车调头所需的附加空间。其原理也可用于平面交叉轨道车辆的运行或其他轨道牵引机车(如火车头)的掉头和换向。所需动力源的功率小,转动灵活;可广泛用于轨道牵引机车的回转调头,其结构简单、体积小,造价低,便于安装,维修方便,具有广泛的实用性。

Figure 200820129028

A rotary head-turning device for a rail traction locomotive mainly consists of a supporting device, a driving device, a rotating mechanism and a control system. It can be used for the U-turn and steering of various mine track traction locomotives, which can simplify the vehicle dispatching field, improve the dispatching and use efficiency of vehicles, and reduce the mining cost of coal and other minerals. It not only reduces the turning radius of the locomotive, but also reduces the steering space and The time required for turning, no matter on the ground or underground, can save a lot of additional space required for locomotive turning. Its principle can also be used for the operation of level crossing rail vehicles or the U-turn and commutation of other track traction locomotives (such as locomotives). The power of the required power source is small, and the rotation is flexible; it can be widely used in the slewing and turning of rail traction locomotives, and its structure is simple, small in size, low in cost, easy to install and maintain, and has wide practicability.

Figure 200820129028

Description

轨道牵引机车的回转调头装置 Rotary U-turn Device for Rail Traction Locomotive

技术领域 technical field

本实用新型涉及轨道牵引机车的回转调头装置,尤其适用于矿山轨道车辆交通、停车场机车的调头和转向。The utility model relates to a rotary head-turning device for rail traction locomotives, and is especially suitable for turning around and turning of locomotives in rail vehicle traffic in mines and in parking lots.

背景技术 Background technique

目前,在我国煤矿井下辅助运输系统中广泛使用有轨电机车牵引运输,它们担负着将生产人员和各种设备器材进行往返运输的重要任务。在整个运输系统中,电机车的合理运行和调度将会直接影响的运输效率和运输成本。井下采用的电机车牵引运输一般为单轨运行和单机单向行驶,可在不同的巷道中往返行驶和牵引矿车。到达终点时,电机车需要调头转向再进行反向行驶,这就需要在煤矿井下专门修建一些供电机车头调头换向的车辆调度场,调度场需要的空间很大,建设成本高,且使用效率低,增加了煤炭的开采成本。若在车辆调度场内、轨道运输线的两端或某工作生产场地附近,设置一些用于机车回转调头的专用装置,使用时,将电机车慢速行驶到此回转调头装置上,随装置旋转180°,则可完成电机车的调头换向。然后,电机车驶下调头装置,经一段岔道或错车巷到矿车编组的后方,则可实现对矿车的反方向牵引运输。At present, rail electric locomotives are widely used in the auxiliary transportation system of coal mines in my country, and they are responsible for the important task of transporting production personnel and various equipment to and fro. In the entire transportation system, the reasonable operation and scheduling of electric locomotives will directly affect the transportation efficiency and transportation cost. The traction and transportation of electric locomotives used underground is generally monorail operation and single-machine one-way driving, which can travel back and forth in different roadways and tow mine cars. When reaching the destination, the electric locomotive needs to turn around and then drive in the reverse direction. This requires the construction of some vehicle dispatching yards for power supply locomotives turning around and reversing in the coal mine. The dispatching yards require a lot of space, high construction costs, and high efficiency. Low, increasing the mining cost of coal. If some special devices for locomotive turning and turning are installed in the vehicle dispatching yard, at both ends of the rail transportation line or near a certain work and production site, when in use, drive the electric locomotive to the turning and turning device at a slow speed and rotate with the device 180 °, then the U-turn of the electric locomotive can be completed. Then, the electric locomotive drives down the U-turn device, and goes to the rear of the mine car formation through a section of fork or wrong car lane, so that the reverse direction traction and transportation of the mine car can be realized.

发明内容 Contents of the invention

本实用新型的目的是提供一种结构紧凑,体积小,造价低,便于安装,维修方便,使用效率高的轨道牵引机车的回转调头装置。The purpose of the utility model is to provide a rotary head-turning device for rail traction locomotives which is compact in structure, small in size, low in cost, easy to install, easy to maintain and high in use efficiency.

为实现上述目的,本实用新型的回转调头装置,主要由支撑装置、驱动装置、旋转机构、控制系统组成;支撑装置包括由设在混凝土地基内的支承底座和环行轨道,支承底座上设有转动台架,转动台架上设有两条直线轨道;驱动装置由设在转动台架侧面的电机减速器和链轮传动机构组成;旋转机构由设在转动台架下沿环行轨道转动的多个支承轮和由链轮传动机构传动的驱动轮构成;控制系统由设在两条直线轨道下的传感器、分别设在两条直线轨道前后两侧不相对应的控制面板和设在转动台架底面、与设在两条直线轨道进出口处的卡槽相配合的电磁定位器构成。In order to achieve the above purpose, the rotary head-turning device of the present utility model is mainly composed of a supporting device, a driving device, a rotating mechanism, and a control system; There are two linear tracks on the rotating platform; the driving device is composed of a motor reducer and a sprocket transmission mechanism arranged on the side of the rotating platform; The support wheel and the driving wheel driven by the sprocket transmission mechanism; the control system consists of sensors arranged under the two straight rails, control panels that are not corresponding to the front and rear sides of the two straight rails, and the bottom surface of the rotating platform. 1. It is composed of an electromagnetic locator matched with the card slots arranged at the entrance and exit of the two linear tracks.

所述设在两条直线轨道下的传感器有四个,按牵引机车的轮距对称布置;所述的转动台架的直径为3-6m,转速为4-12r/min,载重为2-8t。There are four sensors arranged under the two linear tracks, which are symmetrically arranged according to the wheelbase of the traction locomotive; the diameter of the rotating stand is 3-6m, the speed is 4-12r/min, and the load is 2-8t .

本实用新型的回转调头装置,可用于各种矿山轨道牵引机车的调头和转向,可简化车辆调度场、提高车辆的调度和使用效率、降低煤炭的开采成本,即减小了机车的转弯半径,又减少了转向空间和转向所需的时间,无论是在地面还是矿山井下都可节约大量的机车调头所需的附加空间。也可用于平面交叉轨道车辆的运行或其他轨道牵引机车(如火车头)的掉头和换向。所需动力源的功率小,转动灵活;用于轨道牵引机车的回转调头,其结构简单、体积小,造价低,便于安装,维修方便具有广泛的实用性。The rotary U-turn device of the utility model can be used for U-turn and steering of various mine track traction locomotives, which can simplify the vehicle dispatching field, improve the dispatching and use efficiency of the vehicles, reduce the mining cost of coal, that is, reduce the turning radius of the locomotive, The turning space and the time required for turning are also reduced, and a large amount of additional space required for locomotive turning can be saved no matter on the ground or underground in the mine. It can also be used for the operation of plane crossing rail vehicles or the U-turn and reversing of other track traction locomotives (such as locomotives). The power of the required power source is small, and the rotation is flexible; it is used for the slewing head of the rail traction locomotive, and its structure is simple, small in size, low in cost, easy to install and maintain, and has wide practicability.

附图说明 Description of drawings

图1是本实用新型的结构主视图。Fig. 1 is the structural front view of the present utility model.

图2是本实用新型的结构侧视图。Fig. 2 is a structural side view of the utility model.

图3是本实用新型的结构俯视图。Fig. 3 is a structural top view of the utility model.

图中:1混凝土地基;2压板;3环行轨道;4支承轮;5转动台架;6螺栓;7支承底座;8轴承;9直线轨道;10传感器;11控制面板;12牵引机车;13电机减速器;14驱动轮;15小链轮;16传动链;17大链轮;18电磁定位器;19行驶轨道;20机车车轮。In the figure: 1 concrete foundation; 2 pressure plate; 3 circular track; 4 support wheel; 5 rotating stand; 6 bolt; Reducer; 14 driving wheel; 15 small sprocket; 16 transmission chain; 17 large sprocket; 18 electromagnetic locator; 19 driving track; 20 locomotive wheel.

具体实施方式 Detailed ways

下面结合附图中实施例对本实用新型作进一步的描述:Below in conjunction with the embodiment in the accompanying drawings, the utility model will be further described:

本实用新型的回转调头装置,主要由支撑装置、驱动装置、旋转机构、控制系统组成;支撑装置由两条直线轨道9、转动台架5、支承底座7、轴承8、环行轨道3等组成,是整个装置的基础,支承底座7和环行轨道3设在混凝土地基1内,通过压板2固定,转动台架5设在支承底座7上,转动台架5上设有两条直线轨道9;驱动装置由设在转动台架5侧面的电机减速器13和链轮传动机构组成,为调头装置提供旋转动力,链轮传动机构由小链轮15、传动链16和大链轮17构成;旋转机构由设在转动台架5下沿环行轨道3转动的七个支承轮4和由链轮传动机构传动的一个驱动轮14构成;动力经链传动副传递到驱动轮14上,驱动轮14与环行轨道3进行滚动摩擦产生行走力矩,和七个支承轮4一起支承并带动转动台架上的机车一起旋转,完成对机车的调头。控制系统由传感器10、电路、两个控制面板11、电磁定位器18等组成,传感器10设在两条直线轨道9之下,两个控制面板11分别设在两条直线轨道9前后两侧不相对应的转动台架5上,通过螺栓6固定。电磁定位器18设在两条直线轨道9进出口处行驶轨道19的卡槽相配合处,设在两条直线轨道9下的传感器10有四个,按牵引机车12的轮距对称布置;回转调头装置的基本参数由不同电机车的尺寸和重量决定,转动台架的直径为3-6m,转速为4-12r/min、载重为2-8t,电机减速器的输出功率为5-30kw。The rotary head-turning device of the present utility model is mainly composed of a supporting device, a driving device, a rotating mechanism, and a control system; the supporting device is composed of two linear tracks 9, a rotating platform 5, a supporting base 7, a bearing 8, and a circular track 3. It is the basis of the whole device, the supporting base 7 and the circular track 3 are set in the concrete foundation 1, fixed by the pressure plate 2, the rotating platform 5 is arranged on the supporting base 7, and two linear tracks 9 are arranged on the rotating platform 5; The device is composed of a motor reducer 13 and a sprocket transmission mechanism located on the side of the rotating platform 5, which provides rotational power for the U-turn device. The sprocket transmission mechanism is composed of a small sprocket 15, a transmission chain 16 and a large sprocket 17; the rotation mechanism It consists of seven supporting wheels 4 arranged under the rotating platform 5 and rotating along the circular track 3 and a driving wheel 14 driven by a sprocket transmission mechanism; the power is transmitted to the driving wheel 14 through the chain transmission pair, and the driving wheel 14 is connected to the circular The track 3 carries out rolling friction to generate a walking moment, supports and drives the locomotive on the rotating platform to rotate together with the seven supporting wheels 4, and completes the U-turn of the locomotive. The control system is composed of a sensor 10, a circuit, two control panels 11, an electromagnetic positioner 18, etc. The sensor 10 is arranged under the two linear tracks 9, and the two control panels 11 are respectively arranged on the front and rear sides of the two linear tracks 9. On the corresponding rotating stand 5, it is fixed by bolts 6. Electromagnetic locator 18 is located at the matching place of the draw-in slots of running rail 19 at the entrance and exit of two linear tracks 9, and there are four sensors 10 arranged under the two linear tracks 9, which are symmetrically arranged according to the wheelbase of traction locomotive 12; The basic parameters of the U-turn device are determined by the size and weight of different electric locomotives. The diameter of the rotating platform is 3-6m, the speed is 4-12r/min, the load is 2-8t, and the output power of the motor reducer is 5-30kw.

工作过程:将整个装置置于平底凹坑的中心位置上,先把支承底座7固定在中心位置并用膨胀螺栓和垫圈固定,再由支承底座7的位置固定好环行轨道3,调整后也用膨胀螺栓和压板2固定,然后把轴承8安装在支承底座7上,最后安装转动台架5。全部安装好后,接好电源,进行试车,保证整个装置在工作时不产生较大的位移。并要保证所有的支承轮和驱动轮在环行轨道上运行自如。并调整电磁定位器的合适位置,以确保转动台架在两个位置时,行驶轨道与装置上的直线轨道都能基本对正,偏差不大于2mm。一切正常后即可进行正式使用。将要转向的机车缓慢驶上回转调头装置,机车的四个车轮停在四个相应的位置传感器10的感应板上时,控制面板11上的装置启动电源接通,司机将机车刹住,通过左侧窗口在控制面板上启动手控制回转装置,启动装置开始运行,当装置转过180°后自动停车并由电磁定位器18将机车行驶轨道与装置上的直线轨道对正。装置的初始位置为:转动台架5上的直线轨道9对准地面的行驶轨道19,由电磁定位器18保证;牵引机车12的四个机车车轮20的停放位置应在四个传感器10的压板上,若位置合适,传感器10则发出安全启动信号,此时控制和启动线路接通,电磁定位器18的定位块缩回,装置处于待工作状态;此时按动控制面板11上的启动按钮,电机减速器13工作,运动和动力经过小链轮15、传动链16、大链轮17,传递给驱动轮14,驱动轮14与环行轨道3滚动摩擦并产生驱动力矩,与七个支承轮4一起旋转,带动转动台架5和牵引机车12围绕支承底座7旋转;转动180°后,装置上的触头触动电磁定位器18上的行程开关,电机减速器13断电,电磁定位器18的定位块伸进地面上的定位槽中,装置定位。此时,转动台架5上的直线轨道9与地面的行驶轨道19对接,牵引机车12则可安全驶出装置,完成整个回转调头过程。Working process: place the whole device at the center of the flat-bottomed pit, first fix the support base 7 at the center position and fix it with expansion bolts and washers, then fix the circular track 3 by the position of the support base 7, and use expansion bolts after adjustment Bolt and pressing plate 2 are fixed, then bearing 8 is installed on the supporting base 7, and finally rotating platform 5 is installed. After everything is installed, connect the power supply and carry out a test run to ensure that the entire device does not produce a large displacement when it is working. And it is necessary to ensure that all supporting wheels and driving wheels run freely on the circular track. And adjust the proper position of the electromagnetic positioner to ensure that when the rotating platform is in two positions, the running track and the straight track on the device can be basically aligned, and the deviation is not greater than 2mm. After everything is normal, it can be used officially. The locomotive that will turn slowly drives on the turning and turning device, and when the four wheels of the locomotive stop on the induction plates of four corresponding position sensors 10, the device on the control panel 11 is powered on, and the driver brakes the locomotive. The side window starts the hand-controlled turning device on the control panel, and the starting device starts to run. When the device turns 180°, it automatically stops and the electromagnetic positioner 18 aligns the running track of the locomotive with the straight track on the device. The initial position of the device is: the straight track 9 on the rotating platform 5 is aligned with the running track 19 on the ground, which is guaranteed by the electromagnetic locator 18; If the position is appropriate, the sensor 10 will send a safe start signal. At this time, the control and start circuit is connected, the positioning block of the electromagnetic positioner 18 is retracted, and the device is in a standby state; at this time, press the start button on the control panel 11 , the motor reducer 13 works, motion and power pass through the small sprocket 15, the transmission chain 16, the large sprocket 17, and are transmitted to the driving wheel 14, and the driving wheel 14 and the circular track 3 rolling friction and generate a driving torque, and seven supporting wheels 4 rotate together, driving the rotating platform 5 and the traction locomotive 12 to rotate around the support base 7; after rotating 180°, the contact on the device touches the travel switch on the electromagnetic locator 18, the motor reducer 13 is powered off, and the electromagnetic locator 18 The positioning block stretches into the positioning groove on the ground, and the device is positioned. Now, the linear track 9 on the rotating platform 5 is docked with the running track 19 on the ground, and the traction locomotive 12 can safely drive out of the device to complete the whole turning process.

Claims (3)

1. the revolution upender of a track drawing locomotive, it is characterized in that: it mainly is made up of bracing or strutting arrangement, actuating device, rotating mechanism, control system; Bracing or strutting arrangement comprises that support plinth (7) is provided with rotational stand (5) by the support plinth (7) and the endless track (3) that are located in the concrete foundation (1), and rotational stand (5) is provided with two rectilinear orbits (9); Actuating device is made up of the motor reducer (13) and the chain wheel driving mechanism that are located at rotational stand (5) side; Rotating mechanism is by being located at a plurality of bogie wheels (4) that rotational stand (5) lower edge endless track (3) rotates and being made of the drive wheel (14) of chain wheel driving mechanism transmission; Control system is by being located at the sensor (10) under two rectilinear orbits (9), electromagnetic location device (18) formation that is located at two rectilinear orbits (9) front and back not corresponding control panels in both sides (11) and is located at rotational stand (5) bottom surface, matches with the draw-in groove that is located at two rectilinear orbits (9) import and export respectively.
2. the revolution upender of track drawing locomotive according to claim 1 is characterized in that: the described sensor (10) that is located under two rectilinear orbits (9) has four, presses the wheelspan symmetric arrangement of hauling engine (12).
3. the revolution upender of track drawing locomotive according to claim 1 is characterized in that: the diameter of described rotational stand (5) is 3-6m.
CNU2008201290285U 2008-12-26 2008-12-26 Turning device of railway traction engine Expired - Fee Related CN201334035Y (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101811507A (en) * 2010-03-16 2010-08-25 南车戚墅堰机车有限公司 Track change turning device of 90 degrees
CN102145806A (en) * 2011-05-24 2011-08-10 彭细桥 Revolution trailer for cured tobacco hanging vehicle of intensive curing barn
CN102582653A (en) * 2012-04-09 2012-07-18 铁道第三勘察设计院集团有限公司 Special equipment for bullet train transfer table with turntable
RU2507098C1 (en) * 2012-07-02 2014-02-20 Кристина Юрьевна Суглобова Freight or passenger car bogie turn assy
CN104562864A (en) * 2014-12-26 2015-04-29 西安轨道交通装备有限责任公司 Rail moving adapter of passenger car bogie
CN106080612A (en) * 2016-07-27 2016-11-09 司洪亮 Empty ferrum device and empty ferrum traffic and transportation system
CN106217655A (en) * 2016-08-29 2016-12-14 福州天石源超硬材料工具有限公司 The rotating track of rope saw
CN106335520A (en) * 2016-09-19 2017-01-18 中车哈尔滨车辆有限公司 Steering method of wagon bogie and steering wheel
CN116788305A (en) * 2022-03-16 2023-09-22 中铁华铁工程设计集团有限公司 Heavy-duty locomotive turntable

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101811507A (en) * 2010-03-16 2010-08-25 南车戚墅堰机车有限公司 Track change turning device of 90 degrees
CN102145806A (en) * 2011-05-24 2011-08-10 彭细桥 Revolution trailer for cured tobacco hanging vehicle of intensive curing barn
CN102145806B (en) * 2011-05-24 2012-08-29 彭细桥 Revolution trailer for cured tobacco hanging vehicle of intensive curing barn
CN102582653A (en) * 2012-04-09 2012-07-18 铁道第三勘察设计院集团有限公司 Special equipment for bullet train transfer table with turntable
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CN104562864A (en) * 2014-12-26 2015-04-29 西安轨道交通装备有限责任公司 Rail moving adapter of passenger car bogie
CN106080612A (en) * 2016-07-27 2016-11-09 司洪亮 Empty ferrum device and empty ferrum traffic and transportation system
CN106217655A (en) * 2016-08-29 2016-12-14 福州天石源超硬材料工具有限公司 The rotating track of rope saw
CN106217655B (en) * 2016-08-29 2018-02-16 福州天石源超硬材料工具有限公司 The rotating track of rope saw
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CN116788305A (en) * 2022-03-16 2023-09-22 中铁华铁工程设计集团有限公司 Heavy-duty locomotive turntable

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