CN201316829Y - Clamped bevel blade with twisted cutting front blade - Google Patents
Clamped bevel blade with twisted cutting front blade Download PDFInfo
- Publication number
- CN201316829Y CN201316829Y CNU2008200956373U CN200820095637U CN201316829Y CN 201316829 Y CN201316829 Y CN 201316829Y CN U2008200956373 U CNU2008200956373 U CN U2008200956373U CN 200820095637 U CN200820095637 U CN 200820095637U CN 201316829 Y CN201316829 Y CN 201316829Y
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- blade
- clamped
- cutterhead
- cutter
- knife bar
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- 238000005520 cutting process Methods 0.000 title claims abstract description 27
- 239000000919 ceramic Substances 0.000 claims description 21
- 238000012856 packing Methods 0.000 claims 1
- 239000010410 layer Substances 0.000 abstract description 19
- 239000002356 single layer Substances 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000003754 machining Methods 0.000 abstract description 4
- 238000010892 electric spark Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 3
- 229910052721 tungsten Inorganic materials 0.000 description 3
- 239000010937 tungsten Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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- Details Of Cutting Devices (AREA)
Abstract
Description
技术领域 technical field
本实用新型属于机械切削加工的刀具领域,尤其是对于一种带脱模斜度的模具制造领域的一种带扭曲切削前面的刀片之装夹式斜度刀。The utility model belongs to the field of cutters for mechanical cutting, in particular to a clamping-type slope cutter with a twisted cutting front blade in the field of mold manufacturing with a demoulding slope.
背景技术 Background technique
对于一种要依靠模具模压成型、注射成型、冲压成型而需要脱模斜度的产品,其带斜度的模具制造是常见的事,现有加工斜度的刀具及方法是:钨钢(硬质合金)斜度刀,但钨钢斜度刀成本高,且加工较深的斜度时,钨钢斜度刀也不理想;HSS(粉末冶金)白钢斜度刀,但HSS白钢斜度刀易磨损,耐用度差;装夹式刀片进行平面分层加工,即一次铣深0.5-1mm,斜度进行刀具修正,但加工效率低,刀片易磨损;装夹式刀片进行插铣,软件太贵,编程不易掌握;电火花加工,这对于大型加工面积和较深斜面,也行不通。For a product that depends on mold compression molding, injection molding, and stamping molding and requires a mold release slope, it is common to manufacture molds with slopes. The existing tools and methods for processing slopes are: tungsten steel (hard alloy) slope knife, but the cost of tungsten steel slope knife is high, and when processing deeper slope, tungsten steel slope knife is not ideal; HSS (powder metallurgy) white steel slope knife, but HSS white steel slope knife The high-degree knife is easy to wear and has poor durability; the clamping blade performs plane layered processing, that is, the milling depth is 0.5-1mm at a time, and the slope is corrected for the tool, but the processing efficiency is low and the blade is easy to wear; the clamping blade performs plunge milling, The software is too expensive, and the programming is difficult to master; electric discharge machining, which is not feasible for large processing areas and deep slopes.
发明内容 Contents of the invention
本实用新型要解决的技术问题是克服现有上述加工斜度,尤其是加工大面积而又较长斜度的工件之高成本和加工困难的问题。The technical problem to be solved by the utility model is to overcome the problems of high cost and difficult processing of the existing above-mentioned processing slope, especially the processing of workpieces with large area and relatively long slope.
本实用新型所采用的技术措施是提供一种带扭曲切削前面的刀片之装夹式斜度刀,它由刀杆、刀盘、刀片组成,它有刀杆式和刀盘式两类,刀杆式和刀盘式又都有单层刀片和双层刀片两种及装夹在刀杆另一端或刀盘大端上的装夹式陶瓷刀片构成。刀杆有直柄式和锥柄式两种,刀盘的连接刀杆为锥柄式。刀盘是由小圆柱体、过度圆锥台、大圆柱体平滑连接而成,刀盘的中心设有供连接刀杆上的圆锥体装入并精密配合的锥孔,刀盘的小圆柱体的外圆周上设有与连接刀杆上的定位销配合的刀盘定位槽。刀杆的另一端和刀盘的大端的圆侧面上设有两个180°相对的供装夹刀片用的“L型”排屑槽。刀杆和刀盘的两个装夹刀片的“L型”排屑槽内,分别设有供把刀片压紧的压紧螺钉旋入的1个(单层)或2个(双层)螺钉孔(图中未示)。根据工件形状或加工工艺要求而组装的装夹式陶瓷刀片,可以将两层刀片调装成同样的斜度或不同的斜度或一层加工直面另一层加工斜面。按工件形状或加工工艺要求而组装的装夹式陶瓷刀片的切削前面和主切削刃为扭曲型。陶瓷刀片设有与刀盘或刀杆固定的装夹孔。The technical measure adopted by the utility model is to provide a clamping slope cutter with a twisted cutting front blade, which is composed of a cutter bar, a cutter head, and a blade. Both the rod type and the cutter head type have single-layer blades and double-layer blades, as well as clamping ceramic blades that are clamped on the other end of the knife rod or the large end of the cutter head. There are two types of tool holders: straight shank and tapered shank, and the connecting tool holder of the cutter head is tapered shank. The cutter head is composed of a small cylinder, a transitional truncated cone, and a large cylinder smoothly connected. The center of the cutter head is equipped with a tapered hole for the cone connected to the cutter bar to fit and fit precisely. The small cylinder of the cutter head The outer circumference is provided with a cutter head positioning groove which matches the positioning pin on the connecting cutter rod. The other end of the tool bar and the round side of the large end of the cutter head are provided with two 180° opposite "L-shaped" chip removal grooves for clamping the blade. In the "L-shaped" chip removal grooves of the two clamping blades of the cutter bar and the cutter head, there are 1 (single-layer) or 2 (double-layer) screws for screwing in the compression screws for pressing the blades. hole (not shown in the figure). The clamping ceramic blades assembled according to the workpiece shape or processing technology requirements can adjust the two layers of blades to the same slope or different slopes or process one layer directly facing the other layer. The cutting front and main cutting edge of the clamping ceramic insert assembled according to the shape of the workpiece or the requirements of the processing technology are twisted. The ceramic blade is provided with a clamping hole fixed with the cutter head or the cutter bar.
本实用新型的有益效果是采用价格低、硬度高、耐磨性能好的陶瓷刀片,其耐用度高,使加工精度稳定;两层刀片可以根据工件形状或加工工艺要求而组合,例如上层刀片加工直面,下层刀片加工斜面,同时有直面和斜面的工件,可以通过选择对应斜度的刀具而一次加工成型;不论加工直或斜面,两层刀片可以调整成同样的进刀量和加工深度,使直面、斜面精加工一次完成,既保证了精度又降低了成本,切深可以以每次进刀3-5mm,大大缩短加工时间;因为刀片是装夹式,更换方便,所以可以根据不同的工件材料要求,装夹不同的刀片,一刀多用;由于切削前面和主切削刃为扭曲型,加工时刀刃逐步切入工件,使切削力大大降低。The utility model has the beneficial effect of adopting ceramic blades with low price, high hardness and good wear resistance, which have high durability and stable machining accuracy; The straight surface and the lower blade process the inclined surface. The workpiece with both the straight surface and the inclined surface can be processed at one time by selecting the tool corresponding to the inclination; no matter whether the straight surface or the inclined surface is processed, the two layers of blades can be adjusted to the same feed rate and processing depth. The finishing of the straight surface and the inclined surface is completed at one time, which not only ensures the accuracy but also reduces the cost. The depth of cut can be 3-5mm each time, which greatly shortens the processing time; because the blade is clamped and easy to replace, it can be customized according to different workpieces. Material requirements, different blades are clamped, and one knife is multi-purpose; because the cutting front and the main cutting edge are twisted, the cutting edge gradually cuts into the workpiece during processing, which greatly reduces the cutting force.
附图说明 Description of drawings
图1是本实用新型的单层式刀盘外型示意图Figure 1 is a schematic diagram of the appearance of a single-layer cutterhead of the present invention
图2是本实用新型的双层式刀盘外型示意图Figure 2 is a schematic diagram of the appearance of the double-layer cutter head of the present invention
图3是本实用新型之刀盘的锥柄式连接刀杆示意图Fig. 3 is a schematic diagram of the tapered shank connecting cutter bar of the cutterhead of the present invention
图4是本实用新型的双层式直柄刀杆外型示意图Figure 4 is a schematic diagram of the appearance of the double-layer straight shank tool holder of the present invention
图5是本实用新型的双层式锥柄刀杆外型示意图Figure 5 is a schematic diagram of the appearance of the double-layer tapered shank cutter bar of the present invention
图6是本实用新型的单层式直柄刀杆外型示意图Figure 6 is a schematic diagram of the appearance of the single-layer straight shank cutter bar of the present invention
图7是本实用新型的单层式锥柄刀杆外型示意图Fig. 7 is a schematic diagram of the appearance of the single-layer tapered shank cutter bar of the present invention
图8是本实用新型带扭曲切削前面的陶瓷刀片外型示意图Figure 8 is a schematic diagram of the appearance of the ceramic blade with a twisted cutting front of the utility model
1、刀片 110、刀杆 11、刀盘锥孔1. Blade 110. Knife
12、大圆柱体 2、刀片2 20、刀盘12.
201、连接刀杆 21、圆锥体 22、定位销201. Connecting
23、刀盘压紧螺钉 3、“L形”排屑槽 30、陶瓷刀片23. Cutter
31、主切削刃 32、切削前面 33、装夹孔31.
4、压紧螺钉 5、刀片5 6、刀片64.
7、刀盘定位槽 8、小圆柱体 9、过度圆锥台7. Cutter
具体实施方式 Detailed ways
现结合附图对本实用新型作进一步描述。Now in conjunction with accompanying drawing, the utility model is further described.
参照图1至图8。Refer to Figures 1 to 8.
带扭曲切削前面的刀片之装夹式斜度刀,其特征是它由刀杆10、陶瓷刀片30组成刀杆式,在刀杆另一端上装夹有装夹式陶瓷刀片,刀杆式又可分为单层刀片和双层刀片两种。The clamping type slope cutter with twisted cutting front blade is characterized in that it is composed of a
带扭曲切削前面的刀片之装夹式斜度刀,其特征是它由刀盘20、陶瓷刀片30组成刀盘式,在刀盘的大端上装夹有装夹式陶瓷刀片,刀盘式又有单层刀片和双层刀片两种。The clamping type slope cutter with twisted cutting front blade is characterized in that it is composed of a
刀杆10有直柄式和锥柄式两种,刀盘20的连接刀杆201为锥柄式。The
刀盘20是由小圆柱体8、过度圆锥台9、大圆柱体12平滑连接而成,刀盘20的中心设有供连接刀杆201上的圆锥体21装入并精密配合的刀盘锥孔11,刀盘20的小圆柱体8的外圆周上设有与连接刀杆201上的定位销22配合的刀盘定位槽7,刀盘20与连接刀杆201装配好之后旋入刀盘压紧螺钉23即完成斜度刀盘的组合。The
刀杆10的另一端和刀盘20的大端的圆侧面上设有两个180°(0°和180°各一个)相对的供装夹刀片用的“L型”排屑槽3。The other end of the
刀杆10和刀盘20的两个装夹刀片的“L型”排屑槽3内,分别设有供把刀片1、刀片2、刀片5、刀片6压紧的压紧螺钉4旋入的1个或2个螺钉孔。In the "L-shaped"
根据工件形状或加工工艺要求而组装的装夹式陶瓷刀片30,可以将两层刀片调装成同样的斜度或不同的斜度或一层加工直面另一层加工斜面。The clamping
根据工件形状或加工工艺要求而组装的装夹式陶瓷刀片30的切削前面32和主切削刃31为扭曲型。The cutting
陶瓷刀片30设有与刀盘或刀杆固定的装夹孔33。The
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200956373U CN201316829Y (en) | 2008-07-18 | 2008-07-18 | Clamped bevel blade with twisted cutting front blade |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200956373U CN201316829Y (en) | 2008-07-18 | 2008-07-18 | Clamped bevel blade with twisted cutting front blade |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201316829Y true CN201316829Y (en) | 2009-09-30 |
Family
ID=41195601
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200956373U Ceased CN201316829Y (en) | 2008-07-18 | 2008-07-18 | Clamped bevel blade with twisted cutting front blade |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201316829Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102922024A (en) * | 2011-08-12 | 2013-02-13 | 深圳市中天精密工具有限公司 | Milling cutter used for processing forming surface |
| CN107803537A (en) * | 2017-12-01 | 2018-03-16 | 柳州市钜嘉机械有限公司 | A kind of code groove processing dise knife of CNC milling machine processing mold |
| CN113414592A (en) * | 2020-04-17 | 2021-09-21 | 湖南科技大学 | Milling method |
-
2008
- 2008-07-18 CN CNU2008200956373U patent/CN201316829Y/en not_active Ceased
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102922024A (en) * | 2011-08-12 | 2013-02-13 | 深圳市中天精密工具有限公司 | Milling cutter used for processing forming surface |
| CN102922024B (en) * | 2011-08-12 | 2015-04-29 | 深圳市中天精密工具有限公司 | Milling cutter used for processing forming surface |
| CN107803537A (en) * | 2017-12-01 | 2018-03-16 | 柳州市钜嘉机械有限公司 | A kind of code groove processing dise knife of CNC milling machine processing mold |
| CN113414592A (en) * | 2020-04-17 | 2021-09-21 | 湖南科技大学 | Milling method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C35 | Partial or whole invalidation of patent or utility model | ||
| IW01 | Full invalidation of patent right |
Decision date of declaring invalidation: 20111214 Decision number of declaring invalidation: 17708 Granted publication date: 20090930 |
|
| DD01 | Delivery of document by public notice |
Addressee: Dongguan City real Machinery Co., Ltd. Finance Document name: Notification of Approving Refund |