CN201301432Y - Compound corrosion-preventing type pulling cable - Google Patents
Compound corrosion-preventing type pulling cable Download PDFInfo
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- CN201301432Y CN201301432Y CNU2008200600797U CN200820060079U CN201301432Y CN 201301432 Y CN201301432 Y CN 201301432Y CN U2008200600797 U CNU2008200600797 U CN U2008200600797U CN 200820060079 U CN200820060079 U CN 200820060079U CN 201301432 Y CN201301432 Y CN 201301432Y
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- pulling cable
- polyethylene sheath
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
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Abstract
Description
技术领域 technical field
本实用新型涉及一种桥梁和建筑工程技术领域的拉索,具体为一种复合防腐型拉索。The utility model relates to a cable in the technical field of bridges and construction engineering, in particular to a composite anti-corrosion cable.
背景技术 Background technique
随着国家基础设施的不断发展,桥梁和建筑方面对拉索的需求越来越多,尤其是随着技术的进步,对拉索的使用要求越来越高,这其中对拉索的使用寿命和防腐蚀性能要求尤为突出,尤其是对于斜拉桥来说,拉索本身的使用寿命将直接影响到桥梁本身的使用寿命。目前,常用的斜拉索多为平行钢丝拉索,本身采用的防腐措施主要是由以下几个方面进行保护的:第一,斜拉索所采用的钢丝表面镀锌,可以在较长的时间内起到保护钢丝不被腐蚀;第二,是在钢丝外层挤塑一层黑色高密度聚乙烯护层,但是由于黑色高密度聚乙烯护层抗紫外线能力不强,时间长久容易老化,因此大多数斜拉索还会采用下面第三种方法;第三,在黑色高密度聚乙烯护层外面再挤塑一层约2-3mm厚的高性能彩色高密度聚乙烯护层,彩色高密度聚乙烯护层由于抗紫外线等性能良好,可长久使用,现已经被广泛使用于斜拉索上。但是在一些气候环境比较恶劣的情况下,拉索的使用寿命往往较短,根据对一些进行维护替换的拉索截面断面进行分析,发现大部分拉索在表面双层PE没有损坏的情况下,内部钢丝发生腐蚀,经过分析,发现由于拉索钢丝和聚乙烯护层之间存在空隙,残留的空气中的水分对钢丝形成了腐蚀,时间长久之后会比较严重。With the continuous development of national infrastructure, the demand for cables in bridges and buildings is increasing, especially with the advancement of technology, the requirements for the use of cables are getting higher and higher, among which the service life of cables And anti-corrosion performance requirements are particularly prominent, especially for cable-stayed bridges, the service life of the cable itself will directly affect the service life of the bridge itself. At present, the commonly used stay cables are mostly parallel steel wire stay cables, and the anti-corrosion measures adopted are mainly protected from the following aspects: First, the surface of the steel wires used in the stay cables is galvanized, which can be used for a long time The inner layer protects the steel wire from corrosion; the second is to extrude a layer of black high-density polyethylene sheath on the outer layer of the steel wire, but because the black high-density polyethylene sheath is not strong in UV resistance, it is easy to age for a long time, so Most stay cables will also use the third method below; third, extrude a layer of high-performance colored high-density polyethylene sheath about 2-3mm thick outside the black high-density polyethylene sheath, the color high-density polyethylene sheath The polyethylene sheath can be used for a long time due to its good anti-ultraviolet properties, and has been widely used on stay cables. However, in some harsh climate environments, the service life of the cables is often short. According to the analysis of the cross-sections of some cables for maintenance and replacement, it is found that most of the cables have no damage to the double-layer PE on the surface. The internal steel wire was corroded. After analysis, it was found that due to the gap between the cable steel wire and the polyethylene sheath, the residual moisture in the air corroded the steel wire, which would be more serious after a long time.
发明内容 Contents of the invention
本实用新型的目的在于克服现有技术的不足,提供一种复合防腐型拉索。本实用新型具有更好地提高拉索防腐蚀性能,以提高拉索使用寿命和桥梁的使用年限的作用。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a composite anti-corrosion cable. The utility model has the effect of better improving the anti-corrosion performance of the cables to increase the service life of the cables and the service life of the bridge.
本实用新型是通过以下技术方案实现的,本实用新型复合防腐型拉索,内部为钢丝,钢丝表面设有镀锌层,在钢丝间的缝隙中填充有防腐化合物层,在整体外围再挤塑黑色聚乙烯护层和彩色聚乙烯护层。The utility model is realized through the following technical proposals. The composite anti-corrosion cable of the utility model has steel wires inside, a galvanized layer on the surface of the steel wires, and an anti-corrosion compound layer is filled in the gaps between the steel wires, and then extruded on the periphery of the whole Black polyethylene sheath and colored polyethylene sheath.
所述的防腐化合物层,具体可选择防腐油脂层。The anti-corrosion compound layer may specifically be an anti-corrosion grease layer.
所述的黑色聚乙烯护层,其厚度为2-3mm。The black polyethylene sheath has a thickness of 2-3mm.
所述的彩色聚乙烯护层,其厚度为2-3mm。The color polyethylene sheath has a thickness of 2-3mm.
本实用新型的制作过程:复合防腐型拉索采用表面镀锌钢丝作为原材料,钢丝经过下料,在绞制过程中利用钢丝之间的缝隙进行防腐化合物的填充,然后在进行挤塑黑色和彩色聚乙烯护层,然后按照下料长度切断,两端进行制锚,最后进行超张拉。The production process of the utility model: the composite anti-corrosion cable uses galvanized steel wire as the raw material, and the steel wire is unloaded. The polyethylene sheath is then cut according to the blanking length, the two ends are anchored, and finally super-tensioned.
与现有技术相比,本实用新型复合防腐型拉索具有以下有益效果:Compared with the prior art, the utility model composite anti-corrosion cable has the following beneficial effects:
由于在钢丝和黑色聚乙烯护层之间填充了防腐化合物(防腐油脂),有效的避免了拉索内部水汽的形成,并且可以避免冷凝水的形成和流动,有效的起到了阻蚀防腐的作用,延长了拉索的使用寿命。Since the anti-corrosion compound (anti-corrosion grease) is filled between the steel wire and the black polyethylene sheath, the formation of water vapor inside the cable can be effectively avoided, and the formation and flow of condensed water can be avoided, effectively playing the role of anti-corrosion and anti-corrosion , prolong the service life of the cable.
斜拉索经大节距扭绞后,在使用过程中,由于长期受到桥梁反复荷载的作用,钢丝之间存在一定的接触磨损,这会严重的影响钢丝的使用寿命,而在钢丝缝隙之间填充了防腐化合物(防腐油脂)之后,油脂能起到润滑减磨的作用,从而延长了拉索的使用寿命。After the stay cable is twisted at a large pitch, in the process of use, due to the long-term repeated load of the bridge, there is a certain contact wear between the steel wires, which will seriously affect the service life of the steel wires. After being filled with anti-corrosion compound (anti-corrosion grease), the grease can lubricate and reduce friction, thereby prolonging the service life of the cable.
附图说明 Description of drawings
图1为本实用新型截面结构示意图。Fig. 1 is a schematic cross-sectional structure diagram of the utility model.
1-钢丝,2-镀锌层,12-防腐化合物层,13-黑色聚乙烯护层,14-彩色聚乙烯护层。1-steel wire, 2-galvanized layer, 12-anti-corrosion compound layer, 13-black polyethylene sheath, 14-colored polyethylene sheath.
具体实施方式 Detailed ways
下面结合附图对本实用新型的实施例作详细说明:本实施例在以本实用新型技术方案为前提下进行实施,给出了详细的实施方式,但本实用新型的保护范围不限于下述的实施例。Below in conjunction with accompanying drawing, the embodiment of the present utility model is described in detail: present embodiment is carried out under the premise of technical scheme of the present utility model, has provided detailed implementation, but protection scope of the present utility model is not limited to following Example.
本实施例复合防腐型拉索,包括:内部的钢丝1,钢丝外表面依次有四层防护层:首先是钢丝表面镀锌层11,其次在钢丝间的缝隙中填充了防腐化合物层12(具体可选择防腐油脂层),然后在外围再整体挤塑黑色聚乙烯护层13和彩色聚乙烯护层14,具体结构形式见图1。The composite anti-corrosion dragline of this embodiment comprises: an internal steel wire 1, and the outer surface of the steel wire has four protective layers successively: firstly, the
本实用新型复合防腐型拉索的制作过程:The production process of the utility model composite anti-corrosion cable:
1,锌钢丝下料;1. Zinc steel wire blanking;
2,绞制,并在钢丝缝隙中填充防腐油脂;2. Twisted and filled with anti-corrosion grease in the steel wire gap;
3,挤塑双层聚乙烯护层;3. Extruded double-layer polyethylene sheath;
4,按照下料长度切断,两端进行制锚;4. Cut off according to the cutting length, and make anchors at both ends;
5,进行超张拉。5. Perform hypertensioning.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200600797U CN201301432Y (en) | 2008-06-20 | 2008-06-20 | Compound corrosion-preventing type pulling cable |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200600797U CN201301432Y (en) | 2008-06-20 | 2008-06-20 | Compound corrosion-preventing type pulling cable |
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| CN201301432Y true CN201301432Y (en) | 2009-09-02 |
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| CNU2008200600797U Expired - Lifetime CN201301432Y (en) | 2008-06-20 | 2008-06-20 | Compound corrosion-preventing type pulling cable |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104762840A (en) * | 2015-04-10 | 2015-07-08 | 招商局重庆交通科研设计院有限公司 | Filling integrated type anti-corrosion parallel wire stayed cable body for bridge and manufacturing process for filling integrated type anti-corrosion parallel |
| CN105088953A (en) * | 2014-05-13 | 2015-11-25 | 柳州欧维姆机械股份有限公司 | Steel strand with polyurea protection coating and manufacturing method of steel strand |
| CN105088942A (en) * | 2014-05-13 | 2015-11-25 | 柳州欧维姆机械股份有限公司 | Steel wire stayed cable with polyurea protection materials on outer layer |
| CN105088951A (en) * | 2014-05-13 | 2015-11-25 | 柳州欧维姆机械股份有限公司 | Steel strand inhaul cable with polyurea protective material and manufacturing method for steel strand inhaul cable |
| CN105088941A (en) * | 2014-05-13 | 2015-11-25 | 柳州欧维姆机械股份有限公司 | Steel wire having polyurea protection coating and steel wire inhaul cables having polyurea protection coatings |
| CN110424264A (en) * | 2019-08-12 | 2019-11-08 | 广东迈诺工业技术有限公司 | High tough, permanent seal cooling bridge cable Zn-Al Alloy Coated Steel Wire |
-
2008
- 2008-06-20 CN CNU2008200600797U patent/CN201301432Y/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105088953A (en) * | 2014-05-13 | 2015-11-25 | 柳州欧维姆机械股份有限公司 | Steel strand with polyurea protection coating and manufacturing method of steel strand |
| CN105088942A (en) * | 2014-05-13 | 2015-11-25 | 柳州欧维姆机械股份有限公司 | Steel wire stayed cable with polyurea protection materials on outer layer |
| CN105088951A (en) * | 2014-05-13 | 2015-11-25 | 柳州欧维姆机械股份有限公司 | Steel strand inhaul cable with polyurea protective material and manufacturing method for steel strand inhaul cable |
| CN105088941A (en) * | 2014-05-13 | 2015-11-25 | 柳州欧维姆机械股份有限公司 | Steel wire having polyurea protection coating and steel wire inhaul cables having polyurea protection coatings |
| CN105088955A (en) * | 2014-05-13 | 2015-11-25 | 柳州欧维姆机械股份有限公司 | Steel strand inhaul cable with polyurea protection material and manufacturing method of steel strand inhaul cable |
| CN104762840A (en) * | 2015-04-10 | 2015-07-08 | 招商局重庆交通科研设计院有限公司 | Filling integrated type anti-corrosion parallel wire stayed cable body for bridge and manufacturing process for filling integrated type anti-corrosion parallel |
| CN110424264A (en) * | 2019-08-12 | 2019-11-08 | 广东迈诺工业技术有限公司 | High tough, permanent seal cooling bridge cable Zn-Al Alloy Coated Steel Wire |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20090902 |