CN201308893Y - Magnetic iron-removal vibration sieve - Google Patents
Magnetic iron-removal vibration sieve Download PDFInfo
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- CN201308893Y CN201308893Y CNU200820142763XU CN200820142763U CN201308893Y CN 201308893 Y CN201308893 Y CN 201308893Y CN U200820142763X U CNU200820142763X U CN U200820142763XU CN 200820142763 U CN200820142763 U CN 200820142763U CN 201308893 Y CN201308893 Y CN 201308893Y
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 78
- 125000006850 spacer group Chemical group 0.000 claims description 39
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims description 2
- 239000004744 fabric Substances 0.000 claims 3
- 238000007599 discharging Methods 0.000 claims 2
- 239000000126 substance Substances 0.000 claims 2
- 239000004411 aluminium Substances 0.000 claims 1
- 229910052742 iron Inorganic materials 0.000 abstract description 38
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 abstract description 12
- 229910001416 lithium ion Inorganic materials 0.000 abstract description 12
- 239000000463 material Substances 0.000 abstract description 11
- 239000007774 positive electrode material Substances 0.000 abstract description 4
- 238000001914 filtration Methods 0.000 abstract description 3
- 239000002245 particle Substances 0.000 abstract description 3
- 239000000843 powder Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 5
- 238000007873 sieving Methods 0.000 description 5
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 4
- 229910052744 lithium Inorganic materials 0.000 description 4
- 239000000696 magnetic material Substances 0.000 description 4
- 239000010406 cathode material Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- BGPVFRJUHWVFKM-UHFFFAOYSA-N N1=C2C=CC=CC2=[N+]([O-])C1(CC1)CCC21N=C1C=CC=CC1=[N+]2[O-] Chemical compound N1=C2C=CC=CC2=[N+]([O-])C1(CC1)CCC21N=C1C=CC=CC1=[N+]2[O-] BGPVFRJUHWVFKM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- QHGJSLXSVXVKHZ-UHFFFAOYSA-N dilithium;dioxido(dioxo)manganese Chemical compound [Li+].[Li+].[O-][Mn]([O-])(=O)=O QHGJSLXSVXVKHZ-UHFFFAOYSA-N 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 229910000553 6063 aluminium alloy Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- CKFRRHLHAJZIIN-UHFFFAOYSA-N cobalt lithium Chemical compound [Li].[Co] CKFRRHLHAJZIIN-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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Abstract
本实用新型公开了一种磁力除铁振动筛,包括机架、安装在机架上的振动电机、安装在振动电机上的筛箱以及设置在机架和筛箱之间用于支撑筛箱的弹簧和肋板,筛箱的底部形成锥形仓底,所述的筛箱包括机盖、上框和下框,在机盖上设置有进料口,在下框上设置有出料口,在上框和下框之间设置有过滤用的筛网,在筛网与锥形仓底之间设置有磁力除铁装置。本实用新型的磁力除铁振动筛集振动筛与除铁功能于一体,既能有效分离不同大小粒度的锂离子电池用正极材料,同时又能去除材料中的微量铁屑。
The utility model discloses a vibrating screen for magnetic iron removal, which comprises a frame, a vibrating motor installed on the frame, a screen box installed on the vibrating motor, and a screen box arranged between the frame and the screen box for supporting the screen box. Springs and ribs, the bottom of the screen box forms a conical warehouse bottom, the screen box includes a machine cover, an upper frame and a lower frame, a material inlet is provided on the machine cover, and a discharge port is provided on the lower frame. A screen for filtering is set between the upper frame and the lower frame, and a magnetic iron removal device is set between the screen and the bottom of the conical bin. The magnetic vibrating sieve for iron removal of the utility model integrates the functions of the vibrating sieve and iron removal, which can not only effectively separate positive electrode materials for lithium-ion batteries with different particle sizes, but also remove trace iron filings in the materials.
Description
技术领域 technical field
本实用新型涉及一种振动筛,特别是涉及一种用于筛分锂离子电池正极材料并去除其中微量铁屑的磁力除铁振动筛。The utility model relates to a vibrating sieve, in particular to a magnetic iron-removing vibrating sieve for sieving lithium-ion battery cathode materials and removing trace iron filings therein.
背景技术 Background technique
在锂离子电池正极材料如钴酸锂、锰酸锂、三元材料、镍钴酸锂材料的生产过程中,由于设备及管道磨损等各方面的原因会使微量(质量百分比小于0.1%)的铁屑混在材料中。微量的铁屑在锂离子电池中会形成微电池,降低锂离子电池的比容量,严重的会刺穿锂离子电池隔膜,甚至引起锂离子电池爆炸。In the production process of lithium-ion battery cathode materials such as lithium cobaltate, lithium manganate, ternary materials, and lithium nickel-cobaltate materials, trace amounts (mass percentage less than 0.1%) of Iron filings are mixed in the material. A small amount of iron filings will form a micro-battery in the lithium-ion battery, reduce the specific capacity of the lithium-ion battery, and seriously pierce the lithium-ion battery diaphragm, and even cause the lithium-ion battery to explode.
由于夹杂在正极粉末中铁屑量很小,并且以细小颗粒的形式夹杂在正极粉末中,使用永磁铁除铁时除铁器效率不高,原因是现有永磁体除铁器进料不够分散,细小铁屑所获得的磁力不足以摆脱正极粉末的束缚而到达磁力棒上并被吸附住。采用大型电磁铁除铁器,可获得足够的磁力,但电力消耗极大、能耗高,不适合去除微量的铁屑。Since the amount of iron filings contained in the positive electrode powder is very small, and it is included in the positive electrode powder in the form of fine particles, the efficiency of the iron remover is not high when using a permanent magnet to remove iron. The magnetic force obtained by the shavings is not enough to get rid of the shackles of the positive powder and reach the magnetic bar and be adsorbed. Using a large electromagnet iron remover can obtain enough magnetic force, but the power consumption is huge and the energy consumption is high, so it is not suitable for removing trace iron filings.
在锂离子电池正极粉末的筛分过程中,由于筛网的分散作用,使得在从筛网至振动筛底部这一段距离之间,正极粉末在下落过程中能够较好地分散,减小了粉末颗粒间的束缚力;由于在筛网锥型底部加装永磁铁除铁装置,可以在过筛的同时有效地去除正极粉末中的微量铁屑。In the sieving process of the positive electrode powder of lithium-ion batteries, due to the dispersion effect of the screen, the positive electrode powder can be better dispersed during the falling process between the screen and the bottom of the vibrating screen, reducing the powder Binding force between particles; due to the installation of a permanent magnet iron removal device at the conical bottom of the screen, it can effectively remove trace iron filings in the positive electrode powder while sieving.
发明内容 Contents of the invention
本实用新型要解决的技术问题是提供一种锂离子电池正极材料专用的磁力除铁振动筛,它能够筛分锂电正极粉末并去除材料中的微量铁屑。The technical problem to be solved by the utility model is to provide a special magnetic iron removal vibrating screen for lithium ion battery positive electrode materials, which can screen lithium battery positive electrode powder and remove trace iron filings in the material.
为了解决上述问题,本实用新型的磁力除铁振动筛包括:In order to solve the above problems, the magnetic iron removal vibrating screen of the utility model includes:
一种磁力除铁振动筛,包括机架、安装在机架上的振动电机、安装在振动电机上的筛箱以及设置在机架和筛箱之间用于支撑筛箱的弹簧和肋板,筛箱的底部形成锥形仓底,所述的筛箱包括机盖、上框和下框,在机盖上设置有进料口,在下框上设置有出料口,在上框和下框之间设置有过滤用的筛网,在筛网与锥形仓底之间设置有磁力除铁装置。A magnetic vibrating screen for iron removal, comprising a frame, a vibrating motor mounted on the frame, a screen box mounted on the vibrating motor, and springs and ribs arranged between the frame and the screen box for supporting the screen box, The bottom of the screen box forms a cone-shaped bottom. The screen box includes a machine cover, an upper frame and a lower frame. A screen for filtering is set between them, and a magnetic iron removal device is set between the screen and the bottom of the conical bin.
所述的磁力除铁装置包括设置在所述的筛网和锥形仓底之间、起阻隔作用的隔套以及设置在隔套和锥形仓底之间的永磁体,所述的隔套由非磁性材料制成,隔套底部的形状与仓底的形状相适应。The magnetic iron removal device includes a spacer set between the screen and the bottom of the conical silo, and a permanent magnet set between the spacer and the bottom of the conical silo, the spacer Made of non-magnetic material, the shape of the bottom of the spacer fits the shape of the bottom of the bin.
所述的隔套还具有与下框侧壁内侧的形状相适应的侧壁,在隔套侧壁上、与出料口相应的位置处设置有开孔,隔套侧壁上端的圆周面沿径向向外延伸形成有凸缘,所述的凸缘设置在上框和下框的凸缘之间,并通过法兰固定连接。The spacer also has a side wall adapted to the shape of the inner side wall of the lower frame, and an opening is arranged on the side wall of the spacer at a position corresponding to the outlet, and the circumferential surface of the upper end of the side wall of the spacer is along the A flange is formed extending radially outward, and the flange is arranged between the flanges of the upper frame and the lower frame and is fixedly connected through the flange.
所述法兰的纵向截面为U形,包围住上下隔套的凸缘及隔套的凸缘,法兰两端的接合处通过固定结构固定连接。The longitudinal section of the flange is U-shaped, which surrounds the flanges of the upper and lower spacers and the flanges of the spacer, and the joints at both ends of the flange are fixedly connected by a fixed structure.
所述的非磁性材料如铝、铝合金或塑料制成。The non-magnetic material is made of aluminum, aluminum alloy or plastic.
所述的永磁体为多个间隔设置的具有不同直径的环形永磁铁圈,所述的环形永磁铁圈嵌入安装在锥形仓底上。The permanent magnets are a plurality of annular permanent magnet coils with different diameters arranged at intervals, and the annular permanent magnet coils are embedded and installed on the bottom of the conical bin.
与现有的振动筛相比,本实用新型的磁力除铁振动筛集筛分与除铁功能于一体,可用于锂离子电池正极材料如:钴酸锂、锰酸锂、三元材料或镍钴锂材料的生产制备过程。使用时既能有效地筛分出所需粒度的锂离子电池正极材料,又能有效地清除掉其中的铁屑,从而保证了产品的质量。Compared with the existing vibrating screen, the magnetic vibrating screen for iron removal of the utility model integrates the functions of screening and iron removal, and can be used for lithium-ion battery cathode materials such as: lithium cobaltate, lithium manganate, ternary materials or nickel The production and preparation process of cobalt lithium material. When used, it can not only effectively screen out the lithium-ion battery positive electrode material with the required particle size, but also effectively remove the iron filings in it, thus ensuring the quality of the product.
另外,该机具有结构简单、操作方便、实用性强、制造成本低等优点。In addition, the machine has the advantages of simple structure, convenient operation, strong practicability, and low manufacturing cost.
附图说明 Description of drawings
图1为本实用新型的磁力除铁振动筛的结构示意图;Fig. 1 is the structural representation of magnetic force iron removal vibrating screen of the present utility model;
图2为本实用新型的磁力除铁振动筛中除铁装置的侧视图;Fig. 2 is the side view of the iron removal device in the magnetic force iron removal vibrating screen of the present utility model;
图3为嵌入有环形永磁铁圈的仓底的俯视图;Fig. 3 is the top view of the bottom of the warehouse embedded with the annular permanent magnet ring;
图4为本实用新型的磁力除铁振动筛中隔套与振动筛上下框之间的法兰连接示意图;Fig. 4 is a schematic diagram of the flange connection between the spacer and the upper and lower frames of the vibrating screen in the magnetic force removal vibrating screen of the present invention;
图5为本实用新型的磁力除铁振动筛中法兰连接结构的俯视图。Fig. 5 is a top view of the flange connection structure in the magnetic iron removal vibrating screen of the present invention.
具体实施方式 Detailed ways
下面结合附图对本实用新型的除铁振动筛的结构进行详细说明。The structure of the iron-removing vibrating screen of the present invention will be described in detail below in conjunction with the accompanying drawings.
如图1~图2所示,本实用新型的除铁振动筛包括:8机架、安装在机架8上的振动电机6、安装在振动电机6上的筛箱以及设置在机架8和筛箱之间用于支撑筛箱的弹簧9和肋板10,筛箱的底部形成锥形仓底20。其中,筛箱包括机盖14、上框13和下框12,在机盖14上设置有进料口1,在下框12上设置有出料口11,在上框13和下框12之间设置有过滤用的筛网2,在筛网2和锥形仓底20之间设置有磁力除铁装置。所述的磁力除铁装置包括:设置在筛网2和锥形仓底20之间、起阻隔作用的隔套3,以及设置在隔套3和锥形仓底20之间的永磁体4,隔套3邻近锥形仓底20顶部设置,隔套3由非磁性材料制成,其底部的形状与仓底的形状相适应,即隔套3的形状也是锥形。在本实施例中,振动筛的筛箱为圆柱形,仓底20为圆锥形,隔套3也是圆锥形。当然,也可以根据需要将仓底20和隔套3设计成其它锥形。As shown in Figures 1 to 2, the iron removal vibrating screen of the present utility model includes: 8 frames, a vibrating motor 6 installed on the
所述的永磁体4为多个间隔设置的具有不同直径的环形永磁铁圈,环形永磁铁圈嵌入安装在锥形仓底20上。隔套3可以由非磁性材料如:铝、铝合金或塑料制成,在本实施例中,隔套3采用的是6063铝合金材料,可以减小磁力透过时的损失。The
另外,如图4、图5所示,为了保证密封性和拆装方便,锥形隔套3还具有圆柱形的侧壁21(见图1),侧壁21的大小与下框12的侧壁内侧相适应,在隔套3的侧壁上与出料口11相应的位置处设置有开孔(图中未示),以便排出物料。隔套3侧壁上端的圆周面沿径向向外延伸形成有凸缘17,凸缘17设置在上框和下框的凸缘16、18之间,并通过法兰15固定连接,方便拆卸。法兰15的纵向截面为U形,包围住上下隔套的凸缘16、18以及隔套3的凸缘17,法兰15两端的接合处通过固定结构固定连接。在本实施例中,所述的固定结构包括设置在法兰15两个连接端附近的凸片以及起固定作用的螺栓。具体地说,在法兰15的一个连接端附近设置两个平行的凸片22,在两个凸片22上分别形成有用于安装螺栓24的贯通孔,这里的螺栓24垂直安装;在法兰15的另一个连接端附近设置有一个垂直的凸片23,在凸片23上也形成有用于安装螺栓19的贯通孔,这里的螺栓19水平安装。在水平安装的螺栓19上形成有便于垂直螺栓贯通的贯通孔,即,垂直安装的螺栓24顺序穿过位于上部的水平凸片、水平安装的螺栓19上的贯通孔和位于下部的水平凸片。通过这种结构将法兰15的两个连接端固定在一起。In addition, as shown in Fig. 4 and Fig. 5, in order to ensure airtightness and easy disassembly and assembly, the
下面对本实用新型的磁力除铁振动筛的工作原理进行说明。The working principle of the magnetic iron removal vibrating screen of the present invention will be described below.
如图1所示,磁力除铁振动筛由安装在机架8中的振动电机6通过弹簧9的带动来进行筛料。振动电机6包括上偏心板5和下偏心板7;筛箱由肋板10进行支撑。含有铁屑的锂离子电池正极材料从进料口1进入上框13中,通过筛网2的筛选进入下框12并落到隔套3上,铁屑被永磁铁圈4吸附在隔套3上,电池材料经出料口11从下框12排出。停机后,打开法兰15,将隔套3拆下,即可清理隔套3上面吸附的铁屑,清理后重新装隔套3便可继续使用。As shown in Figure 1, the magnetic iron removal vibrating screen is driven by a vibrating motor 6 installed in a
由于永磁体嵌入安装在仓底内,隔套3起到阻隔永磁体和铁屑的作用,在筛分过程中,粉料是在过筛下落的过程中被磁力吸引,从而避免了被夹杂在正极粉料中无法移动的现象,提高了除铁的效率。Since the permanent magnet is embedded and installed in the bottom of the bin, the
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