CN201293873Y - Two-piece type f theta lens of micro-electromechanical laser scanning device - Google Patents
Two-piece type f theta lens of micro-electromechanical laser scanning device Download PDFInfo
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Abstract
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技术领域 technical field
本实用新型涉及一种微机电激光扫描装置的二片式fθ镜片,特别涉及一种用以修正呈简谐性运动的微机电反射镜而产生随时间成正弦关系的角度变化量,以实现激光扫描装置所要求的线性扫描效果的二片式fθ镜片。The utility model relates to a two-piece fθ lens of a micro-electromechanical laser scanning device, in particular to a micro-electromechanical reflector used to correct a simple harmonic motion to produce a sinusoidal angle change with time to realize laser scanning. The two-piece fθ mirror for the linear scanning effect required by the scanning device.
背景技术 Background technique
目前激光束打印机LBP(Laser Beam Print)所用的激光扫描装置LSU(Laser Scanning Unit),是利用一高速旋转的多面镜(polygon mirror)以操控激光束的扫描动作(laser beam scanning),如美国专利US7079171、US6377293、US6295116,或如台湾专利I198966所述。其原理如下简述:利用一半导体激光发出激光束(laser beam),先经由一准直镜(collimator),再经由一光圈(aperture)而形成平行光束,而平行光束再经过一柱面镜(cylindrical lens)后,在副扫描方向(sub scanning direction)的Y轴上的宽度能沿着主扫描方向(mainscanning direction)的X轴的平行方向平行聚焦而形成一线状成像(line image),再投射至一高速旋转的多面镜上,而多面镜上均匀连续设置有多面反射镜,其恰位于或接近于上述线状成像(line image)的焦点位置。通过多面镜控制激光束的投射方向,当连续的多个反射镜在高速旋转时可将射至一反射镜上的激光束沿着主扫描方向(X轴)的平行方向以同一转角速度(angular velocity)偏斜反射至一fθ线性扫描镜片上,而fθ线性扫描镜片设置于多面镜旁侧,可为单件式镜片结构(single-element scanning lens)或为二件式镜片结构。此fθ线性扫描镜片的功能在于使经由多面镜上的反射镜反射而射入fθ镜片的激光束能聚焦成一椭圆型光点并投射在一光接收面(photoreceptor drum,即成像面)上,并实现线性扫描(scanning linearity)的要求。然而,现有技术的激光扫描装置LSU在使用上会有下列问题:At present, the laser scanning device LSU (Laser Scanning Unit) used in the laser beam printer LBP (Laser Beam Print) uses a high-speed rotating polygon mirror to control the scanning action of the laser beam (laser beam scanning). US7079171, US6377293, US6295116, or as described in Taiwan Patent I198966. The principle is briefly described as follows: use a semiconductor laser to emit a laser beam, first pass through a collimator, and then pass through an aperture to form a parallel beam, and the parallel beam passes through a cylindrical mirror ( After the cylindrical lens), the width on the Y-axis in the sub-scanning direction (sub scanning direction) can be parallelly focused along the parallel direction of the X-axis in the main scanning direction (mainscanning direction) to form a line image (line image), and then projected On a high-speed rotating polygonal mirror, the polygonal mirror is evenly and continuously provided with multiple mirrors, which are just at or close to the focus position of the above-mentioned line image. The projection direction of the laser beam is controlled by the polygon mirror. When a plurality of continuous mirrors rotate at high speed, the laser beam incident on a mirror can be directed at the same rotational angular velocity (angular) along the parallel direction of the main scanning direction (X axis). velocity) is deflected to a fθ linear scanning lens, and the fθ linear scanning lens is arranged beside the polygon mirror, which can be a single-element scanning lens or a two-element lens structure. The function of this fθ linear scanning lens is to focus the laser beam that is reflected by the reflector on the polygon mirror and enter the fθ lens into an elliptical light spot and project it on a photoreceptor drum (i.e. imaging surface), and Achieving linear scanning (scanning linearity) requirements. However, the prior art laser scanning device LSU has the following problems in use:
(1)旋转式多面镜的制作难度高且价格不低,相对增加LSU的制作成本。(1) The production of the rotating polygonal mirror is difficult and expensive, which relatively increases the production cost of the LSU.
(2)多面镜须具高速旋转(如40000转/分)功能,精密度要求又高,以致一般多面镜上反射面的镜面Y轴宽度极薄,使现有技术的LSU中均需增设一柱面镜(cylindrical lens)以使激光束经过柱面镜能聚焦成一线(Y轴上成一点)而再投射在多面镜的反射镜上,以致增加构件成本及组装作业流程。(2) The polygon mirror must have the function of high-speed rotation (such as 40,000 rpm), and the precision requirement is high, so that the Y-axis width of the mirror surface of the reflection surface on the general polygon mirror is extremely thin, so that an additional LSU is required in the prior art. A cylindrical lens enables the laser beam to be focused into a line (a point on the Y axis) through the cylindrical lens and then projected on the reflector of the polygonal mirror, which increases the cost of components and the assembly process.
(3)现有技术的多面镜须高速旋转(如40000转/分),致旋转噪音相对提高,且多面镜从启动至工作转速须耗费较长时间,增加开机后之等待时间。(3) The polygon mirrors in the prior art must rotate at high speed (such as 40,000 r/min), which increases the rotation noise relatively, and it takes a long time for the polygon mirror to start to work, which increases the waiting time after starting up.
(4)现有技术的LSU的组装结构中,投射至多面镜反射镜的激光束中心轴并非正对多面镜的中心转轴,以致在设计相配合的fθ镜片时,需同时考虑多面镜的离轴偏差(off axis deviation)问题,相对增加fθ镜片的设计及制作上麻烦。(4) In the assembly structure of the LSU in the prior art, the central axis of the laser beam projected onto the polygon mirror is not directly facing the central axis of rotation of the polygon mirror, so that when designing the matching fθ lens, it is necessary to consider the separation of the polygon mirror at the same time. The problem of off axis deviation relatively increases the trouble in the design and production of fθ lenses.
近年以来,为了改善现有技术的LSU组装结构之问题,目前市面上开发出一种摆动式(oscillatory)的微机电反射镜(MEMS mirror),用以取代现有技术的多面镜来操控激光束扫描。微机电反射镜为转矩振荡器(torsion oscillators),其表层上附有反光层,可通过振荡摆动反光层,将光线反射而扫描,未来将可应用于影像系统(imaging system)、扫描仪(scanner)或激光打印机(laserprinter)的激光扫描装置(laser scanning unit,简称LSU),其扫描效率(Scanningefficiency)将可高于传统的旋转多面镜。如美国专利US6,844,951、US6,956,597(产生至少一驱动信号,其驱动频率趋近多个微机电反射镜的共振频率,并以一驱动讯号驱动微机电反射镜以产生一扫描路径)、US7,064,876、US7,184,187、US7,190,499、US2006/0113393;或如台湾专利TW M253133,在一LSU模块结构中准直镜及fθ镜片之间,利用一微机电反射镜取代现有技术的旋转式多面镜,由此控制激光束之投射方向;或如日本专利JP2006-201350等。此微机电反射镜具有组件小,转动速度快,制造成本低的优点。然而由于微机电反射镜,在接收一电压驱动后,将作一简谐运动(harmonicmotion),且此简谐运动的方式为时间与角速度呈正弦关系,而投射于微机电反射镜,其经反射后的反射角度θ与时间t的关系为:In recent years, in order to improve the problems of the LSU assembly structure in the prior art, an oscillating MEMS mirror (MEMS mirror) has been developed on the market to replace the polygonal mirror in the prior art to control the laser beam. scanning. Micro-electromechanical mirrors are torque oscillators (torsion oscillators), with a reflective layer attached to the surface, which can oscillate and swing the reflective layer to reflect light and scan. It will be used in imaging systems, scanners ( scanner) or laser printer (laser printer) laser scanning unit (laser scanning unit, referred to as LSU), its scanning efficiency (Scanningefficiency) will be higher than the traditional rotating polygonal mirror. Such as U.S. Patent No. 6,844,951, U.S. Pat. No. 6,956,597 (generating at least one driving signal, its driving frequency approaches the resonant frequency of a plurality of MEMS mirrors, and drives the MEMS mirrors with a driving signal to generate a scanning path), US7 ,064,876, US7,184,187, US7,190,499, US2006/0113393; or as Taiwan patent TW M253133, between the collimating mirror and the fθ mirror in an LSU module structure, a micro-electromechanical mirror is used to replace the rotating type of the prior art Polygonal mirror, thereby controlling the projection direction of the laser beam; or such as Japanese patent JP2006-201350, etc. The micro-electromechanical mirror has the advantages of small components, fast rotation speed and low manufacturing cost. However, because the micro-electromechanical mirror will perform a simple harmonic motion (harmonic motion) after receiving a voltage drive, and the mode of this simple harmonic motion is that time and angular velocity have a sinusoidal relationship, and projected on the micro-electromechanical mirror, it is reflected The relationship between the reflection angle θ and time t is:
θ(t)=θs·sin(2π·f·t) (1)θ(t) = θ s sin(2π f t) (1)
其中:f为微机电反射镜的扫描频率;θs为激光束经微机电反射镜后单边最大的扫描角度。Among them: f is the scanning frequency of the MEMS mirror; θ s is the maximum unilateral scanning angle of the laser beam after passing through the MEMS mirror.
因此,在相同的时间间隔下Δt,所对应的反射角度系与时间成正弦函数(Sinusoidal)变化,即在相同时间间隔Δt时,反射角度变化为:Δθ(t)=θs·(sin(2π·f·t1)-sin(2π·f·t2)),而与时间呈非线性关系,亦即当此反射的光线以不同角度投射在目标物时在相同时间间隔内所产生的光点距离间隔并不相同而可能随时间递增或递减。Therefore, at the same time interval Δt, the corresponding reflection angle system changes sinusoidally with time, that is, at the same time interval Δt, the reflection angle changes as: Δθ(t)=θ s (sin( 2π·f·t 1 )-sin(2π·f·t 2 )), and has a nonlinear relationship with time, that is, when the reflected light is projected on the target at different angles, it will be generated within the same time interval The spot distance intervals are not uniform and may increase or decrease over time.
举例而言,当微机电反射镜的摆动角度位于正弦波之波峰及波谷时,角度变化量将随时间递增或递减,与现有技术的多面镜成等角速度转动的运动方式不同,若在具有微机电反射镜的激光扫描装置(LSU)上使用现有技术的fθ镜片,将无法修正微机电反射镜所产生的角度变化量,造成投射在成像面上的激光光速将产生非等速率扫描现象而产生位于成像面上的成像偏差。因此,对于微机电反射镜所构成的激光扫描装置,简称为微机电激光扫描装置(MEMS LSU),其特性为激光光线经由微机电反射镜扫描后,形成等时间间隔不等角度的扫描光线,因此发展可使用于微机电激光扫描装置的fθ镜片以修正扫描光线,使可在目标物上正确成像,将为迫切所需。For example, when the swing angle of the micro-electromechanical mirror is at the peak and trough of the sine wave, the angle change will increase or decrease with time, which is different from the polygonal mirror in the prior art that rotates at a constant angular velocity. The laser scanning unit (LSU) of the micro-electromechanical mirror uses the fθ lens of the prior art, which will not be able to correct the angular variation produced by the micro-electromechanical mirror, resulting in non-equal-speed scanning of the laser beam projected on the imaging surface However, an imaging deviation on the imaging plane occurs. Therefore, the laser scanning device composed of micro-electro-mechanical mirrors is referred to as micro-electro-mechanical laser scanning device (MEMS LSU). Therefore, it will be urgently needed to develop fθ mirrors that can be used in MEMS laser scanning devices to modify the scanning light so that images can be correctly imaged on the target.
实用新型内容 Utility model content
本实用新型的目的在于提供一种微机电激光扫描装置的二片式fθ镜片,该二片式fθ镜片由微机电反射镜依序起算,由一双凸形发第一镜片及一双凹形发第二镜片所构成,可将微机电反射镜所反射的扫描光线于目标物上正确成像,从而实现激光扫描装置所要求的线性扫描效果。The purpose of the utility model is to provide a two-piece fθ lens of a micro-electromechanical laser scanning device. The two-piece fθ lens is counted sequentially from the micro-electromechanical reflector, and consists of a double-convex first lens and a double-concave first lens. Composed of two mirrors, the scanning light reflected by the micro-electromechanical mirror can be correctly imaged on the target object, so as to realize the linear scanning effect required by the laser scanning device.
本实用新型的另一目的在于提供一种微机电激光扫描装置的二片式fθ镜片,用以缩小投射在目标物上光点(spot)的面积,从而实现提高分辨率之效果。Another object of the present invention is to provide a two-piece fθ mirror of a micro-electromechanical laser scanning device, which is used to reduce the area of the spot projected on the target object, thereby achieving the effect of improving resolution.
本实用新型的再一目的在于提供一种微机电激光扫描装置的二片式fθ镜片,可畸变修正因扫描光线偏离光轴,而造成在主扫描方向及副扫描方向的偏移增加,使成像于感光鼓的光点变形成类椭圆形的问题,并使每一成像光点大小得以均匀化,从而实现提升分辨率质量(resolution quality)的效果。Another object of the present utility model is to provide a two-piece fθ lens of a micro-electromechanical laser scanning device, which can correct the distortion due to the deviation of the scanning light from the optical axis, resulting in an increase in the offset in the main scanning direction and the sub-scanning direction, so that the imaging The light spot of the photosensitive drum is deformed into an elliptical shape, and the size of each imaging light spot can be uniformed, thereby achieving the effect of improving the resolution quality.
因此,本实用新型的微机电激光扫描装置的二片式fθ镜片,适用于至少包含一将发射激光束的光源以共振左右摆动将光源发射之激光束反射成为扫描光线的微机电反射镜,以在目标物上成像;对于激光打印机而言,此目标物常为感光鼓(drum),即,待成像的光点经由光源发出激光束,经由微机电反射镜左右扫描,微机电反射镜反射激光束形成扫描光线,扫描光线经由本实用新型的二片式fθ镜片修正角度与位置后,在感光鼓上形成光点(spot),由于感光鼓涂有光敏剂,可感应碳粉使其聚集于纸上,如此可将数据打印出来。Therefore, the two-piece fθ mirror of the micro-electromechanical laser scanning device of the present utility model is suitable for at least one micro-electromechanical reflector that will reflect the laser beam emitted by the light source into scanning light by resonating left and right swings of the light source emitting the laser beam, so as to Imaging on the target object; for laser printers, the target object is often a photosensitive drum (drum), that is, the light spot to be imaged emits a laser beam through the light source, scans left and right through the MEMS mirror, and the MEMS mirror reflects the laser light The beam forms scanning light, and the scanning light passes through the two-piece fθ lens of the utility model to correct the angle and position, and then forms a spot on the photosensitive drum. Since the photosensitive drum is coated with a photosensitizer, it can sense the carbon powder and make it gather on the on paper so that the data can be printed out.
本实用新型的二片式fθ镜片包含由微机电反射镜依序起算之一第一镜片及一第二镜片,其中第一镜片具有一第一光学面及一第二光学面,第一光学面与第二光学面在主扫描方向至少有一个光学面为非球面所构成,主要将呈简谐运动的微机电反射镜,在成像面上光点间距由原来随时间增加而递减或递增的非等速率扫描现象,修正为等速率扫描,使激光束在成像面的投射作等速率扫描。第二镜片具有一第三光学面及一第四光学面,第三光学面与第四光学面在主扫描方向至少有一个光学面为非球面所构成,主要用以均匀化扫描光线在主扫描方向及副扫描方向因偏移光轴而造成于感光鼓上形成成像偏差,并将第一镜片的扫描光线修正聚光于目标物上。The two-piece fθ lens of the present utility model includes a first lens and a second lens sequentially counted from the micro-electromechanical reflector, wherein the first lens has a first optical surface and a second optical surface, and the first optical surface At least one optical surface in the main scanning direction with the second optical surface is composed of an aspheric surface, and the micro-electromechanical mirror mainly exhibits simple harmonic motion. The equal-rate scanning phenomenon is corrected to equal-rate scanning, so that the projection of the laser beam on the imaging surface is scanned at an equal rate. The second lens has a third optical surface and a fourth optical surface. At least one optical surface of the third optical surface and the fourth optical surface in the main scanning direction is composed of an aspheric surface, which is mainly used to homogenize the scanning light in the main scanning direction. Direction and sub-scanning direction cause imaging deviation on the photosensitive drum due to the deviation of the optical axis, and correct the scanning light of the first lens to focus on the target object.
本实用新型至少可达下列效果:The utility model can at least achieve the following effects:
(1)通过本实用新型的二片式fθ镜片的设置,可将呈简谐运动的微机电反射镜在成像面上光点间距由原来随时间增加而递减或递增的非等速率扫描现象,修正为等速率扫描,使激光束在成像面的投射作等速率扫描,使成像于目标物上形成的两相邻光点的间距相等。(1) By the setting of the two-piece type fθ mirror of the present utility model, the micro-electro-mechanical reflector that is simple harmonic motion can be changed from the non-equal rate scanning phenomenon that decreases or increases progressively with time on the imaging surface, It is corrected to scan at a constant rate, so that the projection of the laser beam on the imaging surface is scanned at a constant rate, so that the distance between two adjacent light spots formed on the target object is equal.
(2)通过本实用新型的二片式fθ镜片的设置,可对在主扫描方向及副扫描方向扫描光线进行畸变修正,使聚焦于成像的目标物上的光点得以缩小。(2) Through the arrangement of the two-piece fθ lens of the present invention, distortion correction can be performed on the scanning light in the main scanning direction and the sub-scanning direction, so that the light spot focused on the imaging target can be reduced.
(3)通过本实用新型的二片式fθ镜片的设置,可对在主扫描方向及副扫描方向扫描光线进行畸变修正,使成像在目标物上的光点大小均匀化。(3) Through the arrangement of the two-piece fθ lens of the present invention, the distortion correction can be performed on the scanning light in the main scanning direction and the sub-scanning direction, so that the size of the light spot imaged on the target object can be uniformed.
附图说明 Description of drawings
图1是本实用新型的二片式fθ镜片的光学路径的示意图;Fig. 1 is the schematic diagram of the optical path of the two-piece fθ eyeglass of the present utility model;
图2是一微机电反射镜扫描角度θ与时间t的关系图;Fig. 2 is a relation diagram of scanning angle θ and time t of a microelectromechanical mirror;
图3是通过第一镜片及第二镜片的扫描光线的光学路径图及符号说明图;Fig. 3 is an optical path diagram and a symbol explanatory diagram of the scanning light passing through the first lens and the second lens;
图4是扫描光线投射在感光鼓上后,光点面积随投射位置的不同而变化的示意图;Fig. 4 is a schematic diagram of the change of the area of the light spot with the different projection positions after the scanning light is projected on the photosensitive drum;
图5是光束之高斯分布与光强度的关系图;Fig. 5 is a relationship diagram between the Gaussian distribution of the light beam and the light intensity;
图6是本实用新型的通过第一镜片及第二镜片之扫描光线的实施例的光学路径图;Fig. 6 is an optical path diagram of an embodiment of the scanning light passing through the first lens and the second lens of the present utility model;
图7是第一实施例的光点示意图;Fig. 7 is a schematic diagram of light spots of the first embodiment;
图8是第二实施例的光点示意图;Fig. 8 is a schematic diagram of light spots of the second embodiment;
图9是第三实施例的光点示意图;以及Fig. 9 is a schematic diagram of light spots of the third embodiment; and
图10是第四实施例的光点示意图。Fig. 10 is a schematic diagram of light spots of the fourth embodiment.
主要组件符号说明:Description of main component symbols:
10:微机电反射镜;10: MEMS mirror;
11:激光光源;11: Laser light source;
111:光束;111: light beam;
113a、113b、113c、114a、114b、115a、115b:扫描光线;113a, 113b, 113c, 114a, 114b, 115a, 115b: scanning light;
131:第一镜片;131: first lens;
132:第二镜片;132: second lens;
14a、14b:光电传感器;14a, 14b: photoelectric sensors;
15:感光鼓;15: photosensitive drum;
16:柱面镜;16: Cylindrical mirror;
2、2a、2b、2c:光点;以及2, 2a, 2b, 2c: light spots; and
3:有效扫描窗口3: Effective scanning window
具体实施方式 Detailed ways
参照图1,图1是本实用新型的微机电激光扫描装置的二片式fθ镜片的光学路径的示意图。本实用新型的微机电激光扫描装置的二片式fθ镜片包含具有第一光学面131a和第二光学面131b的第一镜片131,以及具有第三光学面132a和第四光学面132b的第二镜片132,适用于微机电激光扫描装置。图中,微机电激光扫描装置主要包含一激光光源11、一微机电反射镜10、一柱面镜16、两个光电传感器14a、14b,及一用以感光的目标物。在图中,目标物使用感光鼓(drum)15来实施。激光光源11所产生的光束111通过柱面镜16后,投射到微机电反射镜10上。而微机电反射镜10以共振左右摆动的方式,将光束111反射成扫描光线113a、113b、113c、114a、114b、115a、115b。其中扫描光线113a、113b、113c、114a、114b、115a、115b在X方向的投影称之为副扫描方向(sub scanning direction),在Y方向的投影称之为主扫描方向(main scanning direction),而微机电反射镜10扫描角度为θc。Referring to FIG. 1 , FIG. 1 is a schematic diagram of the optical path of the two-piece fθ lens of the MEMS laser scanning device of the present invention. The two-piece fθ lens of the MEMS laser scanning device of the present utility model includes a
参照图1及图2,其中图2是微机电反射镜扫描角度θ与时间t的关系图。由于微机电反射镜10呈简谐运动,其运动角度随时间呈正弦变化,因此扫描光线的射出角度与时间为非线性关系。如图示中的波峰a-a’及波谷b-b’,其摆动角度明显小于波段a-b及a’-b’,而此角速度不均等的现象容易造成扫描光线在感光鼓15上产生成像偏差。因此,光电传感器14a、14b设置于微机电反射镜10最大扫描角度±θc之内,其夹角为±θp,激光束由图2的波峰处开始被微机电反射镜10所反射,此时相当于图1的扫描光线115a;当光电传感器14a侦测到扫描光束的时候,表示微机电反射镜10摆动到+θp角度,此时相当于图1的扫描光线114a;当微机电反射镜10扫描角度变化如图2的a点时,此时相当于扫描光线113b位置;此时激光光源11将被驱动而发出激光束111,而扫描至图2的b点时,此时相当于扫描光线113c位置为止(相当于在±θn角度内由激光光源11发出激光束111);当微机电反射镜10产生反向振动时,如在波段a’-b’时由激光光源11被驱动而开始发出激光束111;如此完成一个周期。Referring to FIG. 1 and FIG. 2 , FIG. 2 is a graph showing the relation between scanning angle θ and time t of the MEMS mirror. Since the
参照图1及图3,其中图3是通过第一镜片及第二镜片的扫描光线的光学路径图。其中,±θn为有效扫描角度,当微机电反射镜10的转动角度进入±θn时,激光光源11开始发出激光束111,经由微机电反射镜10反射为扫描光线,当扫描光线通过第一镜片131时受第一镜片131的第一光学面131a与第二光学面131b折射,将微机电反射镜10所反射的距离与时间成非线性关系的扫描光线转换成距离与时间为线性关系的扫描光线。当扫描光线通过第一镜片131与第二镜片132后,通过第一光学面131a、第二光学面131b、第三光学面132a、第四光学面132b的光学性质,将扫描光线聚焦在感光鼓15上,而在感光鼓15上形成一列的光点(Spot)2。在感光鼓15上,两个最远光点2的间距称为有效扫描窗口3。其中,d1为微机电反射镜10至第一光学面131a的间距、d2为第一光学面131a至第二光学面131b的间距、d3为第二光学面131b至第三光学面132a的间距、d4为第三光学面132a至第四光学面132b的间距、d5为第四光学面132b至感光鼓15的间距、R1为第一光学面131a的曲率半径(Curvature)、R2为第二光学面131b的曲率半径、R3为第三光学面132a的曲率半径及R4为第四光学面132b的曲率半径。Referring to FIG. 1 and FIG. 3 , FIG. 3 is an optical path diagram of the scanning light passing through the first lens and the second lens. Among them, ±θn is the effective scanning angle. When the rotation angle of the
参照图4,图4是扫描光线投射在感光鼓上后,光点面积(spot area)随投射位置的不同而变化之示意图。当扫描光线113a沿光轴方向透过第一镜片131及第二镜片132后投射在感光鼓15时,因为入射于第一镜片131及第二镜片132的角度为零,所以在主扫描方向所产生的偏移率是零,因此成像于感光鼓15上的光点2a为一类圆形。当扫描光线113b及113c透过第一镜片131及第二镜片132后而投射在感光鼓15时,因为入射于第一镜片131及第二镜片132与光轴所形成的夹角不为零,所以在主扫描方向所产生的偏移率不为零,而造成在主扫描方向的投影长度比扫描光线113a所形成的光点大;此情形在副扫描方向也相同,偏离扫描光线113a的扫描光线所形成的光点也将比较大;所以成像于感光鼓15上的光点2b、2c为一类椭圆形,且2b、2c的面积大于2a。其中,Sa0与Sb0是微机电反射镜10反射面上扫描光线的光点在主扫描方向(Y方向)及副扫描方向(X方向)的长度、Ga与Gb是扫描光线之高斯光束(Gaussian Beams)于光强度为13.5%处在Y方向及X方向的光束半径,如图5所示,图5中仅显示Y方向的光束半径的说明。Referring to FIG. 4 , FIG. 4 is a schematic diagram showing how the spot area changes with different projection positions after the scanning light is projected on the photosensitive drum. When the
综上所述,本实用新型的二片式fθ镜片可将微机电反射镜10反射的扫描光线,即,将高斯光束的扫描光线进行畸变(distortion)修正,并将时间-角速度的关系转成时间-距离的关系。扫描光线在主扫描方向(Y方向)与副扫描方向(X方向)的光束被放大,在成像面上产生光点,以提供符合需求的分辨率。In summary, the two-piece fθ mirror of the present utility model can correct the scanning light reflected by the
为实现上述效果,本实用新型的二片式fθ镜片在第一镜片131的第一光学面131a或第二光学面132a及第二镜片132的第三光学面132a或第四光学面132b,在主扫描方向或副扫描方向,可使用球面曲面或非球面曲面设计,如果使用非球面曲面设计,则非球面曲面是下面的曲面方程式:In order to achieve the above-mentioned effect, the second
1:横像曲面方程式(Anamorphic equation)1: Anamorphic equation
其中,Z为镜片上任一点以光轴方向至原点切平面的距离(SAG);Cx与Cy分别为X方向及Y方向的曲率(curvature);Kx与Ky分别为X方向及Y方向的圆锥系数(Conic coefficient);AR、BR、CR与DR分别为旋转对称(rotationallysymmetric portion)的四次、六次、八次与十次幂的圆锥变形系数(deformationfrom the conic);AP、BP、CP与DP分别为非旋转对称(non-rotationallysymmetric components)的四次、六次、八次、十次幂的圆锥变形系数(deformation foom the conic);当Cx=Cy,Kx=Ky且AP=Bp=Cp=Dp=0时,简化为单一非球面。Among them, Z is the distance from any point on the lens to the tangent plane of the origin in the direction of the optical axis (SAG); C x and Cy are the curvatures in the X direction and Y direction respectively; K x and Ky are the X direction and Y direction respectively The conic coefficient of the direction; A R , B R , C R and DR are the four, six, eight and ten power conic deformation coefficients (deformation from the conic) of the rotationally symmetrical portion, respectively ; A P , B P , C P and D P are respectively the deformation foom the conic of the fourth, sixth, eighth and tenth powers of the non-rotationallysymmetric components; when C x =C y , K x =K y and A P =B p =C p =D p =0, simplifying to a single aspherical surface.
2:环像曲面方程式(Toric equation)2: Toric equation
其中,Z为镜片上任一点以光轴方向至原点切平面的距离(SAG);Cy与Cx分别Y方向与X方向的曲率(curvature);Ky为Y方向之圆锥系数(Coniccoefficient);B4、B6、B8与B10为四次、六次、八次、十次幂的圆锥变形系数(4th~10th order coefficients)(deformation from the conic);当Cx=Cy且Ky=AP=Bp=Cp=Dp=0时,简化为单一球面。Among them, Z is the distance (SAG) from any point on the lens to the origin tangent plane from the optical axis direction; C y and C x are the curvatures (curvature) in the Y direction and X direction respectively; Ky is the conic coefficient in the Y direction (Coniccoefficient); B 4 , B 6 , B 8 and B 10 are conic deformation coefficients (4th to 10th order coefficients) (deformation from the conic) of the 4th, 6th, 8th, and 10th powers; when C x = Cy and K When y =A P =B p =C p =D p =0, it is simplified to a single spherical surface.
为了能使扫描光线在目标物上的成像面上维持等扫描速度,举例而言,在两个相同的时间间隔内,维持两个光点的间距相等;本实用新型的二片式fθ镜片可将扫描光线113a至扫描光线113b之间的光线通过第一镜片131及第二镜片132进行扫描光线出射角的修正,使相同的时间间隔的两扫描光线,经出射角度修正后,在成像的感光鼓15上形成的两个光点的距离相等。更进一步,当激光束111经由微机电反射镜10反射后,其高斯光束半径Ga与Gb较大,如果此扫描光线经过微机电反射镜10与感光鼓15的距离后,高斯光束半径Ga与Gb将更大,不符合实用分辨率要求;本实用新型的二片式fθ镜片进一步可将微机电反射镜10反射的扫描光线113a至扫描光线113b之间的光线形成Ga与Gb较小的高斯光束,然后进行聚焦而在成像的感光鼓15上产生较小的光点;再者,本实用新型的二片式fθ镜片更可将成像在感光鼓15上的光点大小均匀化(限制于一符合分辨率要求的范围内),以得最佳的分辨率效果。In order to enable the scanning light to maintain equal scanning speeds on the imaging surface of the target object, for example, in two identical time intervals, the spacing between the two light spots is maintained to be equal; the two-piece fθ lens of the present invention can The light between the
本实用新型的二片式fθ镜片包含,由微机电反射镜10依序起算,为第一镜片131及第二镜片132,均为双凸形的镜片所构成,其中第一镜片131具有第一光学面131a及第二光学面131b,将微机电反射镜10反射的角度与时间成非线性关系的扫描光线光点转换成距离与时间为线性关系的扫描光线光点;其中,第二镜片132具有第三光学面132a及第四光学面132b,将第一镜片131的扫描光线修正聚光于目标物上;通过该二片式fθ镜片将微机电反射镜10反射的扫描光线于感光鼓15上成像;其中,第一光学面131a、第二光学面131b、第三光学面132a及第四光学面132b在主扫描方向至少有一个为非球面所构成的光学面,第一光学面131a、第二光学面131b、第三光学面132a及第四光学面132b在副扫描方向可至少有一个为非球面所构成的光学面或在副扫描方向均使用球面所构成的光学面。更进一步,在第一镜片131及第二镜片132构成上,在光学效果上,本实用新型的二片式fθ镜片,在主扫描方向进一步满足式(4)~式(5)条件:The two-piece fθ mirror of the present utility model comprises, counting from the
或在主扫描方向满足式(6)Or satisfy formula (6) in the main scanning direction
且在副扫描方向满足式(7)And satisfy formula (7) in the sub-scanning direction
其中,f(1)Y为第一镜片131在主扫描方向的焦距,f(2)Y为第二镜片132在主扫描方向的焦距,d3为θ=0°时第一镜片131目标物侧光学面至第二镜片132微机电反射镜10侧光学面的距离,d4为θ=0°时第二镜片132厚度,d5为θ=0°时第二镜片132目标物侧光学面至目标物的距离,fsx为二片式fθ镜片在副扫描方向的复合焦距(combination focal length),fsY为二片式fθ镜片在主扫描方向的复合焦距,Rix为第i光学面在副扫描方向的曲率半径;Riy为第i光学面在主扫描方向的曲率半径;nd1与nd2为第一镜片131与第二镜片132的折射率(refraction index)。Wherein, f (1)Y is the focal length of the
再者,本实用新型的二片式fθ镜片所形成的光点均一性,可以由扫描光线在感光鼓15上的光束大小的最大值与最小值的比值δ表示,即满足式(8):Furthermore, the uniformity of the light spot formed by the two-piece type fθ lens of the present invention can be expressed by the ratio δ of the maximum value and the minimum value of the beam size of the scanning light on the
更进一步,本实用新型的二片式fθ镜片所形成的分辨率,可使用ηmax为微机电反射镜10反射面上扫描光线的光点经扫描在感光鼓15上光点最大值的比值与ηmin为微机电反射镜10反射面上扫描光线的光点经扫描在感光鼓15上光点最小值的比值来表示,即可满足式(9)及(10),Furthermore, the resolution formed by the two-piece type fθ eyeglasses of the present utility model can use η max to be the ratio of the maximum value of the light spot on the
其中,Sa与Sb为感光鼓15上扫描光线形成的任一个光点在Y方向及X方向的长度,δ为感光鼓15上最小光点与最大光点的比值,η为微机电反射镜10反射面上扫描光线的光点与感光鼓15上光点的比值;Sa0与Sb0为微机电反射镜10反射面上扫描光线的光点在主扫描方向及副扫描方向的长度。Wherein, Sa and Sb are the lengths of any spot formed by scanning light on the
为使本实用新型更加明确详实,列举优选实施例并配合下列图示,将本实用新型的结构及其技术特征详述如下:In order to make the utility model more definite and detailed, enumerate the preferred embodiment and coordinate the following diagrams, the structure of the utility model and its technical characteristics are described in detail as follows:
本实用新型以下所揭示的实施例,是针对本实用新型的微机电激光扫描装置的二片式fθ镜片的主要构成组件而作说明,因此本实用新型以下所揭示的实施例虽是应用于一微机电激光扫描装置中,但就一般具有微机电激光扫描装置而言,除了本实用新型所揭示的二片式fθ镜片外,其它结构属于公知技术,因此本领域技术人员应了解,本实用新型所揭示的微机电激光扫描装置的二片式fθ镜片的构成组件并不限于以下所揭示的实施例结构,也就是该微机电激光扫描装置的二片式fθ镜片的各构成组件是可以进行许多改变、修改、甚至等效变更的,例如:第一镜片131及第二镜片132的曲率半径设计或面型设计、材质选用、间距调整等并不被限制。The following embodiments of the present invention are described for the main components of the two-piece fθ lens of the micro-electromechanical laser scanning device of the present invention. Therefore, the following embodiments of the present invention are applied to a Among the micro-electro-mechanical laser scanning devices, as far as the general micro-electro-mechanical laser scanning device is concerned, except for the two-piece fθ lens disclosed in the utility model, other structures belong to the known technology, so those skilled in the art should understand that the utility model The components of the two-piece fθ lens of the disclosed MEMS laser scanning device are not limited to the structure of the embodiments disclosed below, that is, the components of the two-piece fθ lens of the MEMS laser scanning device can be modified in many ways. Changes, modifications, or even equivalent changes, such as: radius of curvature design or surface design, material selection, distance adjustment, etc. of the
<第一实施例><First embodiment>
参阅图3及图6,其中图6是本实用新型通过第一镜片及第二镜片的扫描光线的实施例的光学路径图。本实施例的二片式fθ镜片的第一镜片131及一第二镜片132,其中第一镜片131a为双凸形的镜片,其中第二镜片132为一双凹形镜片所构成,第一镜片131的第一光学面131a与第二光学面131b、第二镜片132的第三光学面132a与第四光学面132b均为非球面,使用式(2)为非球面公式设计。其光学特性与非球面参数如表一及表二。Refer to FIG. 3 and FIG. 6 , wherein FIG. 6 is an optical path diagram of an embodiment of the scanning light passing through the first lens and the second lens of the present invention. The
表一、第一实施例的fθ光学特性Table 1. The fθ optical characteristics of the first embodiment
表二、第一实施例之光学面非球面参数Table 2. Optical surface aspherical parameters of the first embodiment
经由此所构成的二片式fθ镜片,f(1)Y=67.05,f(2)Y=-93.76,fsX=32.257,fsY=147(mm),可将扫描光线转换成距离与时间为线性的扫描光线光点,并将微机电反射镜10上光点Sa0=19.434(μm)、Sb0=3972.24(μm)扫描成为扫描光线,在感光鼓15上进行聚焦,形成较小的光点6,并满足式(4)~式(10)的条件,如表三;感光鼓上以中心轴Z轴在Y方向距离中心轴Y距离(mm)的光点的高斯光束直径(μm),如表四;且本实施例的光点分布图如图7所示。图中,单位圆直径为0.05mm。Through the two-piece fθ lens, f (1)Y = 67.05, f (2)Y = -93.76, f sX = 32.257, f sY = 147 (mm), the scanning light can be converted into distance and time It is a linear scanning light spot, and scanning light spot S a0 =19.434 (μm), S b0 =3972.24 (μm) on the
表三、第一实施例满足条件表Table three, the first embodiment satisfies the condition table
表四、第一实施例感光鼓上光点高斯光束直径的最大值Table 4. The maximum value of the Gaussian beam diameter of the light spot on the photosensitive drum of the first embodiment
<第二实施例><Second Embodiment>
本实施例的二片式fθ镜片的第一镜片131及一第二镜片132,其中第一镜片131为双凸形的镜片,其中第二镜片132为一双凹形镜片所构成,第一镜片131的第一光学面131a与第二光学面131b、第二镜片132的第三光学面132a、第二镜片132的第四光学面132b均为非球面,使用式(2)为非球面公式设计。其光学特性与非球面参数如表五及表六。The
表五、第二实施例的fθ光学特性Table five, fθ optical characteristics of the second embodiment
表六、第二实施例之光学面非球面参数Table 6. The aspherical parameters of the optical surface of the second embodiment
经由此所构成的二片式fθ镜片,f(1)Y=60.299,f(2)Y=-80.169,fsX=27.399,fsY=145.725(mm),可将扫描光线转换成距离与时间为线性的扫描光线光点,并将微机电反射镜10上光点Sa0=19.434(μm)、Sb0=3972.24(μm)扫描成为扫描光线,在感光鼓15上进行聚焦,形成较小的光点8,并满足(4)~式(10)之条件,如表七;感光鼓15上以中心轴Z轴在Y方向距离中心轴Y距离(mm)的光点的高斯光束直径(μm),如表八;且本实施例之光点分布图如图8所示。图中,单位圆直径为0.05mm。Through the two-piece fθ lens, f (1)Y = 60.299, f (2)Y = -80.169, f sX = 27.399, f sY = 145.725 (mm), the scanning light can be converted into distance and time It is a linear scanning light spot, and scanning light spot S a0 =19.434 (μm), S b0 =3972.24 (μm) on the
表七、第二实施例满足条件表Table seven, the second embodiment satisfies the condition table
表八、第二实施例感光鼓上光点高斯光束直径的最大值Table 8. The maximum value of the Gaussian beam diameter of the light spot on the photosensitive drum of the second embodiment
<第三实施例><Third embodiment>
本实施例的二片式fθ镜片的第一镜片131及一第二镜片132,其中第一镜片131为双凸形的镜片,其中第二镜片132为一双凹形镜片所构成,第一镜片131的第一光学面131a与第二光学面131b、第二镜片132的第三光学面132a、第二镜片132的第四光学面132b均为非球面,使用式(2)为非球面公式设计。其光学特性与非球面参数如表九及表十。The
表九、第三实施例之fθ光学特性Table 9. The fθ optical characteristics of the third embodiment
表十、第三实施例之光学面非球面参数Table 10. The aspherical parameters of the optical surface of the third embodiment
经由此所构成的二片式fθ镜片,f(1)Y=66.828,f(2)Y=-93.029,fsX=31.634,fsY=146.296(mm),可将扫描光线转换成距离与时间为线性的扫描光线光点,并将微机电反射镜10上光点Sa0=19.434(μm)、Sb0=3972.24(μm)扫描成为扫描光线,在感光鼓15上进行聚焦,形成较小的光点10,并满足(4)~式(10)之条件,如表十一;感光鼓上以中心轴Z轴在Y方向距离中心轴Y距离(mm)的光点的高斯光束直径(μm),如表十二;本实施例之光点分布图如图9所示。图中,单位圆直径为0.05mm。Through the two-piece fθ lens, f (1)Y = 66.828, f (2)Y = -93.029, f sX = 31.634, f sY = 146.296 (mm), the scanning light can be converted into distance and time It is a linear scanning light spot, and scanning light spot S a0 =19.434 (μm), S b0 =3972.24 (μm) on the
表十一、第三实施例满足条件表Table eleven, the third embodiment satisfies the condition table
表十二、第三实施例感光鼓上光点高斯光束直径的最大值Table 12, the maximum value of the Gaussian beam diameter of the light spot on the photosensitive drum of the third embodiment
<第四实施例><Fourth Embodiment>
本实施例的二片式fθ镜片的第一镜片131及一第二镜片132,其中第一镜片131为双凸形的镜片,其中第二镜片132为一双凹形镜片所构成,第一镜片131的第一光学面131a与第二光学面131b、第二镜片132的第三光学面132a为非球面,使用式(2)为非球面公式设计;在第二镜片132第四光学面132b使用式(3)为非球面公式设计。其光学特性与非球面参数如表十三及表十四。The
表十三、第四实施例之fθ光学特性Table 13. The fθ optical characteristics of the fourth embodiment
表十四、第四实施例之光学面非球面参数Table 14. Optical surface aspherical parameters of the fourth embodiment
经由此所构成的二片式fθ镜片,f(1)Y=67.743,f(2)Y=-94.854,fsX=32.864,fsY=147.91(mm),可将扫描光线转换成距离与时间为线性的扫描光线光点,并将微机电反射镜10上光点Sa0=19.434(μm)、Sb0=3972.24(μm)扫描成为扫描光线,在感光鼓15上进行聚焦,形成较小的光点12,并满足(4)~式(10)之条件,如表十五;感光鼓上以中心轴Z轴在Y方向距离中心轴Y距离(mm)的光点之高斯光束直径(μm),如表十六;且本实施例之光点分布图如图10所示。图中,单位圆直径为0.05mm。Through the two-piece fθ lens, f (1)Y = 67.743, f (2)Y = -94.854, f sX = 32.864, f sY = 147.91 (mm), the scanning light can be converted into distance and time It is a linear scanning light spot, and scanning light spot S a0 =19.434 (μm), S b0 =3972.24 (μm) on the
表十五、第四实施例满足条件表Table 15, the fourth embodiment satisfies the condition table
表十六、第四实施例感光鼓上光点高斯光束直径的最大值Table 16, the maximum value of the Gaussian beam diameter of the light spot on the photosensitive drum of the fourth embodiment
通过上述的实施例说明,本实用新型至少可达下列效果:Illustrate by above-mentioned embodiment, the utility model can reach following effect at least:
(1)通过本实用新型的二片式fθ镜片的设置,可将呈简谐运动的微机电反射镜在成像面上光点间距由原来随时间增加而递减或递增的非等速率扫描现象,修正为等速率扫描,使激光束在成像面的投射作等速率扫描,使成像于目标物上形成的两相邻光点的间距相等。(1) By the setting of the two-piece type fθ mirror of the present utility model, the micro-electro-mechanical reflector that is simple harmonic motion can be changed from the non-equal rate scanning phenomenon that decreases or increases progressively with time on the imaging surface, It is corrected to scan at a constant rate, so that the projection of the laser beam on the imaging surface is scanned at a constant rate, so that the distance between two adjacent light spots formed on the target object is equal.
(2)通过本实用新型的二片式fθ镜片的设置,可对在主扫描方向及副扫描方向扫描光线进行畸变修正,使聚焦于成像的目标物上的光点得以缩小。(2) Through the arrangement of the two-piece fθ lens of the present invention, distortion correction can be performed on the scanning light in the main scanning direction and the sub-scanning direction, so that the light spot focused on the imaging target can be reduced.
(3)通过本实用新型的二片式fθ镜片的设置,可对在主扫描方向及副扫描方向扫描光线进行畸变修正,使成像在目标物上的光点大小均匀化。(3) Through the arrangement of the two-piece fθ lens of the present invention, the distortion correction can be performed on the scanning light in the main scanning direction and the sub-scanning direction, so that the size of the light spot imaged on the target object can be uniformed.
以上所述仅为本实用新型的优选实施例,对本实用新型而言仅是说明性的,而非限制性的;本领域技术人员应理解,在本实用新型权利要求所限定的精神和范围内可对其进行许多改变,修改,甚至等效变更,但都将落入本实用新型的保护范围内。The above descriptions are only preferred embodiments of the present utility model, and are only illustrative of the present utility model, rather than restrictive; those skilled in the art should understand that within the spirit and scope defined by the claims of the present utility model Many changes, modifications, and even equivalent changes can be made to it, but all will fall within the protection scope of the present utility model.
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