CN201292165Y - Charging device capable of preventing bridging of materials in storage hopper - Google Patents
Charging device capable of preventing bridging of materials in storage hopper Download PDFInfo
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- CN201292165Y CN201292165Y CNU2008201868539U CN200820186853U CN201292165Y CN 201292165 Y CN201292165 Y CN 201292165Y CN U2008201868539 U CNU2008201868539 U CN U2008201868539U CN 200820186853 U CN200820186853 U CN 200820186853U CN 201292165 Y CN201292165 Y CN 201292165Y
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Abstract
本实用新型涉及一种可防止物料在料仓内架桥的加料装置,该装置包括料仓、调速电机I、减速器I、仓底螺旋输送机、调速电机II、减速器II和出料输送螺旋。其中,料仓采用长方体或正方体的结构。仓底螺旋输送机包括一排螺旋输送机,沿宽度方向水平或倾斜布置在料仓底部,每个螺旋输送机分别由独立的调速电机I和减速器I驱动,可同时或间隔投运。出料输送螺旋布置在仓底螺旋输送机出料口的下方,并与之垂直。该装置有效克服湿粘物料易在料仓中架桥堵塞的问题,加料稳定、加料量调节范围大、调节方式灵活。
The utility model relates to a feeding device which can prevent materials from bridging in a silo. Material conveying screw. Among them, the silo adopts the structure of cuboid or cube. The screw conveyor at the bottom of the silo includes a row of screw conveyors, which are arranged horizontally or obliquely at the bottom of the silo along the width direction. Each screw conveyor is driven by an independent speed-regulating motor I and reducer I, and can be put into operation at the same time or at intervals. The discharge conveying screw is arranged below the outlet of the screw conveyor at the bottom of the warehouse and is perpendicular to it. The device effectively overcomes the problem that wet sticky materials are easy to bridge and block in the silo, and has stable feeding, a large adjustment range of feeding amount, and flexible adjustment methods.
Description
技术领域 technical field
本实用新型涉及一种可防止物料在料仓内架桥的加料装置,属于物料输送技术领域。The utility model relates to a feeding device which can prevent materials from bridging in a material bin, and belongs to the technical field of material conveying.
背景技术 Background technique
本实用新型所称的湿粘物料,指污泥和煤泥等较粘稠的物料,也指含水率较高、容易在料仓中架桥的部分细粉状化工固废、煤粉、焦粒、化肥、饲料等高湿物料。由于这类物料含水率高、休止角大、粘附力强、流动性差,在输送或加料过程中,经常发生物料架桥流通不畅的问题。加料装置是过程工业不可缺少的一种重要设备,它的正常、可控运行是整个相关工业装置或系统正常运行的前提和保障。The wet sticky material referred to in the utility model refers to relatively viscous materials such as sludge and coal slime, and also refers to some fine powdery chemical solid wastes, coal powder, and coke with a high moisture content that are easy to bridge in the silo. Granules, chemical fertilizers, feed and other high-humidity materials. Due to the high moisture content, large angle of repose, strong adhesion, and poor fluidity of this type of material, the problem of poor flow of material bridging often occurs during the conveying or feeding process. The feeding device is an indispensable and important equipment in the process industry. Its normal and controllable operation is the premise and guarantee for the normal operation of the entire related industrial device or system.
湿粘物料是过程工业中经常遇到的一类物料,其种类纷繁复杂,对其流动和输送特性的机理认识非常匮乏。工程技术人员和研究人员在生产和研究实践中提出了一些防止加料过程中湿粘物料架桥堵塞的措施,例如在料仓内设置扰动装置,通入流化气体使物料流化,强制料仓振动等。但上述措施和方法只对部分湿粘物料有效,未能彻底解决湿粘物料在料仓内架桥堵塞的问题,且结构或装置也比较复杂。本实用新型的目的是提供一种物料适应性强,可有效防止物料在料仓内架桥,加料量连续可控,系统简单可靠的湿粘物料加料装置及方法。Wet sticky materials are a class of materials often encountered in the process industry. There are many types of materials, and the mechanistic understanding of their flow and conveying characteristics is very poor. Engineering technicians and researchers put forward some measures to prevent the bridging and blockage of wet and sticky materials during the feeding process, such as setting a disturbance device in the silo, feeding fluidizing gas to fluidize the material, and forcing the silo to vibrate. wait. However, the above-mentioned measures and methods are only effective for some wet sticky materials, and cannot completely solve the problem of bridging and blocking of wet sticky materials in the silo, and the structure or device is also relatively complicated. The purpose of the utility model is to provide a wet sticky material feeding device and method with strong material adaptability, which can effectively prevent the material from bridging in the silo, the feeding amount is continuously controllable, and the system is simple and reliable.
发明内容 Contents of the invention
技术问题:本实用新型旨在提供一种可防止物料在料仓内架桥的加料装置,有效克服湿粘物料下料过程中在料仓内搭桥堵塞的问题。Technical problem: The purpose of this utility model is to provide a feeding device that can prevent materials from bridging in the silo, and effectively overcome the problem of bridging and blocking in the hopper during the feeding process of wet sticky materials.
技术方案:本实用新型提供了可防止物料在料仓内架桥的加料装置。总体思路是:湿粘物料可控加料装置由料仓、多个仓底螺旋输送机、出料输送螺旋以及配套的调速电机和减速机等组成。采用长方体或正方体料仓和仓底输送螺旋双重措施克服湿粘物料搭桥堵塞问题,保障加料稳定;通过调节各仓底螺旋输送机和出料输送螺旋的转速调节输料量,确保输料量调节范围大。Technical solution: The utility model provides a feeding device that can prevent materials from bridging in the silo. The general idea is: the controllable feeding device for wet sticky materials is composed of a silo, multiple screw conveyors at the bottom of the silo, a discharge conveying screw, and matching speed-regulating motors and reducers. Double measures of cuboid or square silo and silo bottom conveying screw are adopted to overcome the problem of bridge blockage of wet sticky materials and ensure stable feeding; by adjusting the speed of each silo bottom screw conveyor and the output conveying screw to adjust the feeding volume to ensure the adjustment of feeding volume The range is large.
湿粘物料可控加料装置,其特征在于该装置由料仓、调速电机I、减速器I、仓底螺旋输送机、调速电机II、减速器II和出料输送螺旋组成;在料仓的下方设置仓底螺旋输送机,仓底螺旋输送机的动力输入端连接减速器I,仓底螺旋输送机的出料端连接出料输送螺旋,出料输送螺旋的输送轴与所述仓底螺旋输送机的输送轴垂直。The controllable feeding device for wet sticky materials is characterized in that the device is composed of a silo, a speed-regulating motor I, a reducer I, a screw conveyor at the bottom of the silo, a speed-regulating motor II, a reducer II and a discharge conveying screw; The bottom of the warehouse is provided with a screw conveyor at the bottom of the warehouse, the power input end of the screw conveyor at the bottom of the warehouse is connected to the reducer I, the discharge end of the screw conveyor at the bottom of the warehouse is connected with the discharge conveying screw, and the conveying shaft of the discharge conveying screw is connected to the bottom of the warehouse. The conveying axis of the screw conveyor is vertical.
所述的料仓采用长方体或正方体结构,料仓底部的横截面尺寸与顶部相同。The silo adopts a cuboid or cube structure, and the cross-sectional size of the bottom of the silo is the same as that of the top.
所述的仓底螺旋输送机、减速器I、调速电机I串联连接并设有多台并行设置,沿宽度方向水平或倾斜布置在所述料仓的底部,每个螺旋输送机分别由对应的调速电机和减速器驱动。The screw conveyor at the bottom of the silo, the speed reducer 1, and the speed-regulating
通常加料装置的料仓采用圆锥形或下部圆锥形上部圆筒形,此类料仓由于通流截面不断减小,物料在下料过程中逐渐汇合于圆锥小口,物料产生挤压而易形成架桥现象。物料能否形成架桥与锥面斜度、物料粒度、形状、颗粒之间摩擦系数和粘结系数等有关。对于污泥、煤泥和高水分细粉状化工固废、煤粉等湿粘物料,由于物料含水率高、形状不规则、休止角大、流动性差,在锥形或锥台形料仓中更易形成架桥而引起堵塞,导致输料不稳定甚至中断。采用长方体或正方体料仓,取消了传统料仓的锥面,可有效破坏物料架桥的外在因素;而且,物料在长方体或正方体料仓内下料时不会因汇流而产生挤压,从而进一步降低了堵塞的可能性。Usually, the silo of the feeding device adopts a conical shape or a lower conical shape and an upper cylindrical shape. Due to the continuous reduction of the flow section of this type of silo, the materials gradually converge at the small conical opening during the feeding process, and the materials are extruded and easily form bridges. Phenomenon. Whether the material can form a bridge is related to the slope of the cone surface, material particle size, shape, friction coefficient and cohesion coefficient between particles, etc. For wet and viscous materials such as sludge, coal slime, high-moisture fine powder chemical solid waste, coal powder, etc., due to the high moisture content, irregular shape, large angle of repose, and poor fluidity of the material, it is easier to use in conical or frustum-shaped silos. The formation of bridging will cause blockage, resulting in unstable or even interruption of feeding. The use of a cuboid or cube silo eliminates the conical surface of the traditional silo, which can effectively destroy the external factors of material bridging; moreover, when the material is discharged in the cuboid or cube silo, it will not be squeezed due to confluence, so that The possibility of clogging is further reduced.
所述的仓底螺旋输送机包括一排螺旋输送机,每个螺旋输送机分别由独立的电动机和减速器驱动。仓底输送螺旋沿宽度方向水平或倾斜布置在所述方形料仓的底部。由于每个螺旋输送机可以独立调节,从而可单独调节改变其上方局部堆积物料的下料速度,对料仓内整体物料起到扰动作用,从而进一步破坏可能出现的物料架桥。The silo bottom screw conveyor includes a row of screw conveyors, and each screw conveyor is driven by an independent motor and reducer. The conveying screw at the bottom of the silo is arranged horizontally or obliquely at the bottom of the square silo along the width direction. Since each screw conveyor can be adjusted independently, the feeding speed of the locally accumulated materials above it can be individually adjusted to disturb the overall material in the silo, thereby further destroying possible material bridging.
所述的出料输送螺旋布置在仓底输送螺旋出料口的下方,出料输送螺旋的输送轴与仓底输送螺旋的输送轴垂直。出料输送螺旋的设计输送能力较高,其作用是确保将从仓底输送螺旋出料口流出的物料全部输走,防止物料在仓底输送螺旋出料口处堵塞。出料输送螺旋不起调节物料输送量的作用。输料时仓内湿粘物料以整体流方式向下运动,根据输料量要求调节各仓底螺旋输送机的转速和出料输送螺旋的转速,确保了加料装置可达到较大的物料输送能力,输料量调节范围大、调节方式灵活。特别适用于污泥、煤泥和高水分细粉状化工固废、煤粉等湿粘物料的连续可控加料。The discharge conveying screw is arranged below the outlet of the conveying screw at the bottom of the bin, and the conveying axis of the conveying screw at the bottom of the bin is perpendicular to the conveying axis of the conveying screw at the bottom of the bin. The design conveying capacity of the discharge conveying screw is high, and its function is to ensure that all the materials flowing out from the discharge port of the conveying screw at the bottom of the warehouse are transported away, so as to prevent the material from being blocked at the discharge port of the conveying screw at the bottom of the warehouse. The discharge conveying screw does not play the role of adjusting the material conveying volume. When feeding, the wet and sticky materials in the bin move downward in the form of overall flow, and the speed of the screw conveyor at the bottom of each bin and the speed of the delivery screw are adjusted according to the requirements of the feeding volume, so as to ensure that the feeding device can achieve a large material conveying capacity , The feeding volume can be adjusted in a large range and the adjustment method is flexible. It is especially suitable for continuous and controllable feeding of wet and viscous materials such as sludge, coal slime, high-moisture fine powder chemical solid waste, and coal powder.
有益效果:本实用新型的可防止物料在料仓内架桥的加料装置具有以下特色和优点:Beneficial effects: the feeding device of the utility model that can prevent materials from bridging in the silo has the following features and advantages:
1、采用长方体或正方体料仓,取消了传统料仓的锥面,有效破坏物料架桥的外在因素;而且,物料在长方体或正方体料仓内下料时不会由于汇流而产生挤压,从而进一步降低了物料堵塞的可能性。1. The use of cuboid or cube silos eliminates the conical surface of traditional silos and effectively destroys the external factors of material bridging; moreover, when materials are unloaded in cuboid or cube silos, they will not be squeezed due to confluence. Thereby further reducing the possibility of material clogging.
2、一排螺旋输送机平行布置在料仓底部。输料时仓底螺旋输送机同时或间隔投运,使仓内湿粘物料以整体流方式向下运动,与长方体或正方体料仓配合,不但可有效防止物料架桥堵塞,同时也确保了加料装置可达到较大的物料输送能力。2. A row of screw conveyors are arranged in parallel at the bottom of the silo. When conveying materials, the screw conveyor at the bottom of the silo is put into operation at the same time or at intervals, so that the wet and sticky materials in the silo move downward in the form of a whole flow. Cooperating with the cuboid or cube silo, it can not only effectively prevent the material from bridging and blocking, but also ensure the feeding The device can achieve a large material conveying capacity.
3、通过调节某个螺旋输送机的转速可改变其上方堆积物料的局部下料速度,对料仓内的物料起到扰动作用,从而进一步破坏可能出现的物料架桥。3. By adjusting the speed of a screw conveyor, the local feeding speed of the accumulated materials above it can be changed, which can disturb the materials in the silo, thereby further destroying possible material bridging.
4、加料装置的输料量通过调节各仓底螺旋输送机的转速实现,输料量调节范围大、调节方式灵活。4. The feeding volume of the feeding device is realized by adjusting the speed of the screw conveyor at the bottom of each warehouse. The feeding volume adjustment range is large and the adjustment method is flexible.
5、本实用新型特别适用于污泥、煤泥和高水分细粉状化工固废、煤粉等湿粘物料的连续可控加料。5. The utility model is especially suitable for continuous and controllable feeding of wet sticky materials such as sludge, coal slime, high-moisture fine powder chemical solid waste, coal powder, etc.
附图说明 Description of drawings
图1是本实用新型的可防止物料在料仓内架桥的加料装置结构示意图的主视图(仓底螺旋输送机水平布置)。Fig. 1 is the front view of the structure schematic diagram of the feeding device of the utility model that can prevent materials from bridging in the silo (the screw conveyor at the bottom of the silo is arranged horizontally).
图2是本实用新型的可防止物料在料仓内架桥的加料装置结构示意图的俯视图。Fig. 2 is a top view of the structure schematic diagram of the feeding device of the utility model that can prevent materials from bridging in the silo.
图3是本实用新型的可防止物料在料仓内架桥的加料装置结构示意图的主视图(仓底螺旋输送机倾斜布置)。Fig. 3 is the front view of the schematic diagram of the structure of the feeding device that can prevent materials from bridging in the silo of the present invention (the screw conveyor at the bottom of the silo is arranged obliquely).
以上的图中有:料仓1、调速电机I 2、减速机I 3、仓底螺旋输送机4、调速电机II 5、减速机II 6和出料输送螺旋7。In the above figure, there are:
具体实施方式 Detailed ways
本实用新型的可防止物料在料仓内架桥的加料装置由料仓1、调速电机I 2、减速器I 3、仓底螺旋输送机4、调速电机II 5、减速器II 6和出料输送螺旋7组成。其中,料仓1采用长方体或正方体结构,料斗底部的横截面尺寸与顶部相同。采用方形料仓1,破坏物料架桥的外在因素;而且,物料在方形料斗内下料的过程中不会由于汇流而产生挤压。The feeding device of the utility model that can prevent materials from bridging in the silo consists of a
本实用新型的可防止物料在料仓内架桥的加料装置在料仓1底部沿宽度方向水平或倾斜布置一排平行的仓底螺旋输送机4,每个螺旋输送机分别由独立的调速电机I 2和减速机I 3驱动。由于每个螺旋输送机可以独立调节,从而可单独调节改变其上方局部堆积物料的下料速度,对料仓内整体物料起到扰动作用,破坏可能出现的物料架桥。方形料仓和仓底螺旋输送机配合的双重措施有效克服了湿粘物料架桥堵塞问题。The feeding device of the utility model, which can prevent materials from bridging in the silo, arranges a row of parallel
出料输送螺旋7布置在仓底螺旋输送机4出料口的下方,由调速电机II 5和减速器II 6驱动。出料输送螺旋7的输送轴与仓底螺旋输送机4的输送轴垂直。出料输送螺旋7的设计输送能力较高,其作用是确保将从仓底输送螺旋出料口流出的物料全部输走,防止物料在仓底输送螺旋出料口处堵塞。出料输送螺旋不起调节物料输送量的作用。输料时仓内湿粘物料以整体流方式向下运动,根据输料量要求调节各仓底螺旋输送机的转速,然后根据各仓底螺旋输送机的输送量总和,确定出料输送螺旋相应的转速,以确保将仓底输送螺旋出料口流出的物料全部输走。将出料输送螺旋和-排仓底螺旋输送机结合,可使加料装置达到较大的物料输送能力,输料量调节范围大、调节方式灵活。特别适用于污泥、煤泥和高水分细粉状化工固废、煤粉等湿粘物料的连续可控加料。The
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| CN104024130A (en) * | 2011-09-06 | 2014-09-03 | 安纳科股份有限公司 | Devices for the circulation and delivery of compressible materials |
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| TWI573749B (en) * | 2011-09-06 | 2017-03-11 | 安納科股份有限公司 | Apparatus and method for the passage and conveyance of compressible material |
| CN102745518A (en) * | 2012-07-24 | 2012-10-24 | 无锡锡东能源科技有限公司 | Horizontal conveying structure for biomass material conveying |
| CN109422104A (en) * | 2017-08-30 | 2019-03-05 | 黑龙江如柏科技有限公司 | A kind of bin component and the paper pulp production line with it |
| CN109137591A (en) * | 2018-09-20 | 2019-01-04 | 上海同化新材料科技有限公司 | It is used to prepare the device of powdered cellulose |
| CN109552901A (en) * | 2018-12-26 | 2019-04-02 | 中冶南方工程技术有限公司 | Powder material side storehouse device for discharging |
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