CN201298801Y - Modular fault-tolerant permanent magnetic switch magnetic-linkage linear motor - Google Patents
Modular fault-tolerant permanent magnetic switch magnetic-linkage linear motor Download PDFInfo
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- CN201298801Y CN201298801Y CNU2008201641898U CN200820164189U CN201298801Y CN 201298801 Y CN201298801 Y CN 201298801Y CN U2008201641898 U CNU2008201641898 U CN U2008201641898U CN 200820164189 U CN200820164189 U CN 200820164189U CN 201298801 Y CN201298801 Y CN 201298801Y
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Abstract
本实用新型公开的模块化容错型永磁开关磁链直线电机,包括定子和动子,定子为齿槽式铁心构成的平板或圆筒,动子为若干个模块和磁阻片间隔排列构成的平板或圆筒,每个模块包括两个倒置的“U”形铁心、夹置在两个“U”形铁心中间的永磁体和三相电枢绕组,夹置永磁体的两个“U”铁心边形成电枢齿,夹置磁阻片的两个“U”铁心边形成辅助齿,三相电枢绕组绕在电枢齿上,辅助齿上不绕绕组,相邻模块的永磁体N极、S极交替排列。本实用新型的直线电机,所需线圈和永磁体都置于动子部分,定子部分仅由铁心叠片构成,成本低廉,特别适合长距离直线运动驱动系统;此外,模块化设计方便装配,易于大规模生产。
The utility model discloses a modular fault-tolerant permanent magnet switch flux-linkage linear motor, which includes a stator and a mover, the stator is a flat plate or a cylinder composed of a cogged iron core, and the mover is composed of several modules and magnetic resistance sheets arranged at intervals Flat plate or cylinder, each module consists of two inverted "U"-shaped cores, permanent magnets sandwiched between the two "U"-shaped cores, and three-phase armature windings, two "U"s sandwiching the permanent magnets Armature teeth are formed on the side of the iron core, and auxiliary teeth are formed on the sides of the two "U" iron cores sandwiching the magnetic resistance sheet. The three-phase armature winding is wound on the armature teeth, and no winding is wound on the auxiliary teeth. poles and S poles are arranged alternately. In the linear motor of the utility model, the required coils and permanent magnets are all placed in the mover part, and the stator part is only composed of iron core laminations, which is low in cost and is especially suitable for long-distance linear motion drive systems; in addition, the modular design is convenient for assembly and easy Mass production.
Description
技术领域 technical field
本实用新型涉及永磁无刷直流电机,尤其是一种模块化容错型永磁开关磁链直线电机,属于电机制造技术领域。The utility model relates to a permanent magnet brushless DC motor, in particular to a modular fault-tolerant permanent magnet switch flux chain linear motor, which belongs to the technical field of motor manufacturing.
背景技术 Background technique
电机是传动系统中的主要驱动部件,选用合适的电机可以提高整个传动系统的性能。在许多直线运动的场合,传统的旋转电机都需要通过一定的机械传动部件,比如丝杆等,将旋转电机输出的旋转运动形式转成直线运动形式,再最终用于驱动直线运动。这样带来的问题包括,系统体积增大、重量增加,噪声高、机械惯量大造成控制精度低,而且维护成本高,使用寿命短。比较合理的解决方法就是采用合适的直线电机来代替旋转电机,免去了机械传动部件而采用直线电机直接驱动。虽然,旋转电机本身的效率会比直线电机高,但是综合考虑整个传动系统的效率,直线电机直驱系统要高一些。The motor is the main driving component in the transmission system, and choosing a suitable motor can improve the performance of the entire transmission system. In many linear motion situations, traditional rotary motors need to use certain mechanical transmission components, such as screw rods, to convert the rotary motion output by the rotary motor into a linear motion, and then finally use it to drive the linear motion. The problems brought about by this include increased volume and weight of the system, high noise, low control accuracy caused by large mechanical inertia, high maintenance costs, and short service life. A more reasonable solution is to use a suitable linear motor to replace the rotary motor, eliminating the need for mechanical transmission components and using a linear motor to directly drive. Although the efficiency of the rotary motor itself is higher than that of the linear motor, considering the efficiency of the entire transmission system, the linear motor direct drive system is higher.
随着电力电子技术、永磁材料和微机控制技术的发展,永磁无刷直流电机得到迅速发展,永磁无刷直流电机具有高效、高功率密度、高可靠性的特点,随着高性能永磁材料的问世,大大提高了永磁无刷直流电机的功率密度和性能。而相应形式的永磁无刷直流直线电机也被相应提出,但是因为永磁体和绕组被分别置于定子和动子上,当行程较长时,无论是永磁体置于定子上或者绕组被置于定子上,所需永磁体或者绕组数量巨大,成本很高。With the development of power electronics technology, permanent magnet materials and microcomputer control technology, the permanent magnet brushless DC motor has been developed rapidly. The permanent magnet brushless DC motor has the characteristics of high efficiency, high power density and high reliability. The advent of magnetic materials has greatly improved the power density and performance of permanent magnet brushless DC motors. The corresponding form of permanent magnet brushless DC linear motor has also been proposed accordingly, but because the permanent magnet and the winding are placed on the stator and the mover respectively, when the stroke is long, no matter whether the permanent magnet is placed on the stator or the winding is placed On the stator, the number of permanent magnets or windings required is huge, and the cost is very high.
近来,一种新型的永磁开关磁链电机被越来越广泛的研究。在该旋转电机中,永磁体和绕组都被置于定子侧,而转子仅由铁心叠片构成。永磁开关磁链电机同样表现出高效、高功率密度、高可靠性等特点,而且易于散热、具有良好的过载能力。与之相应的直线电机形式也被提出,永磁开关磁链直线电机中,永磁体和绕组置于动子侧,定子仅由铁心构成。因此在长行程情况下,所需的永磁体和绕组都很少,成本很低。但是,传统永磁开关磁链直线电机中,端部漏磁严重,永磁体利用率低下,而且在一个槽中放置两组绕组槽满率较低。Recently, a new type of permanent magnet switched flux linkage motor has been more and more extensively studied. In this rotating electrical machine, both permanent magnets and windings are placed on the stator side, while the rotor consists of only core laminations. The permanent magnet switch flux linkage motor also exhibits the characteristics of high efficiency, high power density, high reliability, etc., and is easy to dissipate heat and has good overload capacity. The corresponding linear motor form has also been proposed. In the permanent magnet switch flux linkage linear motor, the permanent magnet and winding are placed on the mover side, and the stator is only composed of an iron core. Therefore, in the case of long strokes, few permanent magnets and windings are required, and the cost is very low. However, in the traditional permanent magnet switch flux linkage linear motor, the magnetic flux leakage at the end is serious, the utilization rate of the permanent magnet is low, and the slot fullness rate of two sets of windings placed in one slot is low.
发明内容 Contents of the invention
本实用新型的目的是提出一种模块化容错型永磁开关磁链直线电机,提高永磁体利用率并具备相当的容错能力,适合应用于交通牵引、工业传动等领域。The purpose of the utility model is to propose a modular fault-tolerant permanent magnet switch flux-linkage linear motor, which improves the utilization rate of permanent magnets and has considerable fault tolerance, and is suitable for application in traffic traction, industrial transmission and other fields.
本实用新型公开的模块化容错型永磁开关磁链直线电机,包括定子和动子,定子为齿槽式铁心构成的平板或圆筒,动子为若干个模块和磁阻片间隔排列构成的平板或圆筒,每个模块包括两个倒置的“U”形铁心、夹置在两个“U”形铁心中间的永磁体和三相电枢绕组,夹置永磁体的两个“U”铁心边形成电枢齿,夹置磁阻片的两个“U”铁心边形成辅助齿,三相电枢绕组绕在电枢齿上,辅助齿上不绕绕组,相邻模块的永磁体N极、S极交替排列。The utility model discloses a modular fault-tolerant permanent magnet switch flux-linkage linear motor, which includes a stator and a mover, the stator is a flat plate or a cylinder composed of a cogged iron core, and the mover is composed of several modules and magnetic resistance sheets arranged at intervals Flat plate or cylinder, each module consists of two inverted "U"-shaped cores, permanent magnets sandwiched between the two "U"-shaped cores, and three-phase armature windings, two "U"s sandwiching the permanent magnets Armature teeth are formed on the side of the iron core, and auxiliary teeth are formed on the sides of the two "U" iron cores sandwiching the magnetic resistance sheet. The three-phase armature winding is wound on the armature teeth, and no winding is wound on the auxiliary teeth. poles and S poles are arranged alternately.
上述的定子铁心由硅钢片叠制而成。所说的“U”形铁心的开口是全开口或半开口;由硅钢片叠制而成。The above-mentioned stator core is made of laminated silicon steel sheets. The opening of the said "U" shaped iron core is full opening or half opening; it is formed by stacking silicon steel sheets.
本实用新型中,所说的永磁体为平行充磁的钕铁硼、钐钴或铁氧体。所说的三相电枢绕组为集中绕组、分数槽绕组或分布绕组。所说的磁阻片为塑料、铝或陶瓷。In the utility model, said permanent magnet is parallel magnetized neodymium iron boron, samarium cobalt or ferrite. The three-phase armature windings are concentrated windings, fractional slot windings or distributed windings. Said magnetoresistive sheet is plastic, aluminum or ceramics.
由于定子齿形成的凸极效应,随着动子位置的改变,电枢绕组所铰链的永磁体励磁磁链发生双极性变化,由此感应产生反电势,如果给电枢绕组施加适当电流即可驱动动子直线运动。通过控制加到电枢绕组上的电压大小和频率,则可调节电机的速度,适合不同场合的需要。Due to the salient pole effect formed by the stator teeth, with the change of the position of the mover, the excitation flux chain of the permanent magnet hinged by the armature winding changes in bipolarity, which induces a counter electromotive force. If an appropriate current is applied to the armature winding It can drive the mover to move in a straight line. By controlling the magnitude and frequency of the voltage applied to the armature winding, the speed of the motor can be adjusted to meet the needs of different occasions.
本实用新型的有益效果:The beneficial effects of the utility model:
1.模块化容错型永磁开关磁链直线电机具有永磁开关磁链旋转电机和直线电机的优点。1. Modular fault-tolerant permanent magnet switch flux linkage linear motor has the advantages of permanent magnet switch flux linkage rotary motor and linear motor.
2.永磁体和三相电枢绕组都置于长度较短的动子侧,定子仅由铁心叠片构成,成本低廉,特别是长行程时具有极大的成本优势。2. Both the permanent magnet and the three-phase armature winding are placed on the side of the mover with a short length, and the stator is only composed of iron core laminations, which is low in cost, especially for long strokes, which has a great cost advantage.
3.模块化设计方便装配,易于低成本大批量生产。3. The modular design is convenient for assembly and low-cost mass production.
4.三相电枢绕组间隔排布,绕组之间互感很小,实现了绕组之间的电磁隔绝,具有较高容错性能。4. The three-phase armature windings are arranged at intervals, and the mutual inductance between the windings is very small, which realizes the electromagnetic isolation between the windings and has high fault tolerance performance.
5.辅助齿对三相电枢绕组起到物理隔绝的作用,进一步提高电机的容错性能。5. The auxiliary teeth play a role in physical isolation of the three-phase armature winding, further improving the fault tolerance performance of the motor.
6.可采用传统永磁无刷直流电机的控制方法,控制灵活、多样。6. The control method of the traditional permanent magnet brushless DC motor can be adopted, and the control is flexible and diverse.
附图说明 Description of drawings
图1是本实用新型模块化容错型永磁开关磁链直线电机的结构示意图。Fig. 1 is a structural schematic diagram of a modular fault-tolerant permanent magnet switch flux-linkage linear motor of the present invention.
具体实施方式 Detailed ways
参照图1,模块化容错型永磁开关磁链直线电机包括定子1和动子2,图示实例中,定子为齿槽式铁心构成的平板,动子为若干个模块3和磁阻片4间隔排列构成的平板,每个模块包括两个倒置的“U”形铁心3.1、夹置在两个“U”形铁心中间的永磁体3.2和三相电枢绕组3.3,夹置永磁体3.2的两个“U”铁心边形成电枢齿,夹置磁阻片4的两个“U”铁心边形成辅助齿,三相电枢绕组3.3绕在电枢齿上,辅助齿上不绕绕组,相邻模块的永磁体N极、S极交替排列。Referring to Figure 1, the modular fault-tolerant permanent magnet switch flux-linkage linear motor includes a stator 1 and a
图例中,动子2由6个模块3和5个磁阻片4构成,三相电枢绕组3.3为两对极集中绕组;在动子有效长度内,永磁体共6块,定子齿数为14。In the legend, the
工作时,将三相电枢绕组与控制电路相连,控制电路接到直流电源。利用位置传感器检测动子位置,由此确定三相电枢绕组的导通状态,因为直流电源通过控制电路给三相绕组加载频率为f的三相电压,则在三相绕组中流过频率同为f的三相电流,动子速度vs=2·τs·f(τs为定子齿间距)。改变电压大小和频率,可以调节动子速度。When working, the three-phase armature winding is connected to the control circuit, and the control circuit is connected to the DC power supply. Use the position sensor to detect the position of the mover, so as to determine the conduction state of the three-phase armature winding, because the DC power supplies the three-phase winding with a frequency f of three-phase voltage through the control circuit, then the frequency flowing in the three-phase winding is the same as For the three-phase current of f, the mover speed v s =2·τ s ·f (τ s is the stator tooth pitch). Changing the voltage and frequency can adjust the mover speed.
Claims (7)
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101834511A (en) * | 2010-04-30 | 2010-09-15 | 浙江大学 | Planar transverse magnetic flux switch flux linkage permanent magnet linear motor |
| CN101860174B (en) * | 2010-05-12 | 2012-11-28 | 东南大学 | Complementary type modularization permanent-magnetism linear motor and motor die set formed by same |
| CN103493338A (en) * | 2011-05-23 | 2014-01-01 | 三菱电机株式会社 | Permanent magnet-type rotating electric machine |
| CN109004807A (en) * | 2018-07-30 | 2018-12-14 | 南京航空航天大学金城学院 | A kind of no linear bearing switched relutance linear motor |
| CN113726122A (en) * | 2021-09-14 | 2021-11-30 | 珠海格力电器股份有限公司 | Linear motor primary assembly and linear motor |
-
2008
- 2008-09-09 CN CNU2008201641898U patent/CN201298801Y/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101834511A (en) * | 2010-04-30 | 2010-09-15 | 浙江大学 | Planar transverse magnetic flux switch flux linkage permanent magnet linear motor |
| CN101860174B (en) * | 2010-05-12 | 2012-11-28 | 东南大学 | Complementary type modularization permanent-magnetism linear motor and motor die set formed by same |
| CN103493338A (en) * | 2011-05-23 | 2014-01-01 | 三菱电机株式会社 | Permanent magnet-type rotating electric machine |
| CN103493338B (en) * | 2011-05-23 | 2016-05-18 | 三菱电机株式会社 | Permanent-magnet rotary electric machine |
| CN109004807A (en) * | 2018-07-30 | 2018-12-14 | 南京航空航天大学金城学院 | A kind of no linear bearing switched relutance linear motor |
| CN113726122A (en) * | 2021-09-14 | 2021-11-30 | 珠海格力电器股份有限公司 | Linear motor primary assembly and linear motor |
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Granted publication date: 20090826 Effective date of abandoning: 20080909 |