CN201295997Y - Film guiding cutting machine - Google Patents
Film guiding cutting machine Download PDFInfo
- Publication number
- CN201295997Y CN201295997Y CNU200820024114XU CN200820024114U CN201295997Y CN 201295997 Y CN201295997 Y CN 201295997Y CN U200820024114X U CNU200820024114X U CN U200820024114XU CN 200820024114 U CN200820024114 U CN 200820024114U CN 201295997 Y CN201295997 Y CN 201295997Y
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- China
- Prior art keywords
- roller
- cutter
- box body
- gear
- cold rolling
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000005520 cutting process Methods 0.000 title claims abstract description 49
- 238000005097 cold rolling Methods 0.000 claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 239000000725 suspension Substances 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000007704 transition Effects 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 10
- 238000010008 shearing Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 238000005096 rolling process Methods 0.000 abstract 7
- 238000009434 installation Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The utility model relates to a film guiding cutting machine; with the swinging cutting between a rotating rolling cutter and a suspensions roller, the extrusion cutting force of the rolling cutter on the surface of the roller is dynamically adjusted to play the effect of protecting the cutter body, thereby realizing a composite-type cutting method of cutting, extrusion and tearing, so as to resolve the complicate manual cutting work and to improve the integral automation degree of the tire. The film guiding cutting machine is provided with a stander, wherein, the stander is provided with a rolling cutter shearing device and a conveying device. The rolling cutter shearing device is provided with an opened-typed box body, and the interior of the box body is transversely provided with a rotating rolling cutter through a bearing seat at both sides of the box body. A swinging mechanism is arranged between the two side plates of the box body, and a cold-rolling roller that makes the reciprocating swinging along with the vertical central line of the swinging mechanism is arranged below the swinging mechanism; the transverse central line of the rotating rolling cutter is paralleled to the transverse central line of the cold-rolling roller. A gap is arranged between the circumference of the cold-rolling roller and the cutting tip edge of the rotating rolling cutter.
Description
Technical Field
The utility model relates to a be applied to film guide cutter in the tire production process belongs to rubber machinery.
Background
In the existing rubber tyre production process, a film guide cutting machine is a necessary device applied to an auxiliary machine system on an internal mixer, and has the function of cutting off stacked films according to the design size and conveying the films to a rubber material scale for rubber supply and weighing.
The film guide cutter which is commonly adopted at present cuts the film by a roller knife which is driven by a speed reducing motor to rotate through mutual extrusion with a roller. In such prior art pilot cutting apparatuses and methods, the drum is stationary relative to the roller knives. The roller knife is easy to generate larger noise with the roller in the process of cutting off the film by depending on the extrusion acting force.
And a rigid extrusion is formed between the roller and the roller knife, if the mounting precision between the roller and the roller knife cannot meet the requirement, the cutting edge of the roller knife can be broken to cause the phenomenon that scrap iron is adhered to the rubber sheet, so that the roller knife is damaged, and the subsequent rubber sheet processing and the quality of tire products are influenced.
If the installation clearance between the roller and the roller knife is too large, the phenomenon that the rubber sheet cannot be completely cut off due to high hardness or viscosity of the rubber sheet can be caused, and the rubber cutting needs to be manually supplemented by operators.
SUMMERY OF THE UTILITY MODEL
Film guide cutter, its aim at solve above-mentioned problem and use defect and realize rotatory roller sword and hang the swing between the roller and lead cutting structure and method, the roller sword is led the extrusion on roller surface and is cut power and dynamic adjustment and play the effect of protection cutter body.
The design purpose still lies in, improves rotatory roller sword self structure and with hang the relative installation clearance of roller, realizes rotatory roller sword and leads the automatically regulated of cutting the effort, improves and leads and cut efficiency, reduce the work noise.
Another design objective is to realize a combined type cutting guide method of shearing, extruding and tearing, so as to remove heavy manual rubber cutting work and improve the overall automation rate of tire production.
In order to achieve the design purpose, the film guiding and cutting machine mainly comprises the following structures:
the roller knife cutting device comprises a rack, and a roller knife cutting device and a conveying device are arranged on the rack.
The driving motor drives the chain and the chain wheel to drive the conveying device to convey and lift the film to the roller knife cutting device.
The speed reduction motor drives the roller knife cutting device to cut the film.
The improvement is that the roller cutter cutting device is provided with an open box body, and a rotary roller cutter is transversely arranged in the box body through bearing seats on two sides.
A swinging mechanism is connected between two side plates of the box body, and a cold rolling roller which can realize reciprocating swing along the vertical central line of the swinging mechanism is hung below the swinging mechanism; the transverse center line of the rotary roller knife is parallel to the transverse center line of the cold rolling roller.
The periphery of the cold rolling roller and the blade edge part of the rotary roller knife form a negative clearance.
According to the technical characteristics, the installation gap between the cold rolling roller and the rotary roller cutter is a negative gap, namely the outer edges of the two parts are staggered, and when the blade of the rotary roller cutter rotates to the transverse center line of the cold rolling roller, the blade edge part can abut against and push the cold rolling roller backwards, so that the cold rolling roller swings backwards; after the rotating roller knife is disengaged from the cold roller, the cold roller is reset by the spring plate 237.
In the reciprocating swing process of the cold rolling roller, the rotary roller knife applies continuous and stable extrusion acting force to the film, so that the film is completely cut off, and meanwhile, the blade edge part of the blade cannot be damaged.
In order to improve the maneuverability and the flexibility of the reciprocating swing of the cold rolling roller, the swing mechanism is provided with a group of side plates, and the cold rolling roller is arranged between the side plates through a bearing seat. The side plates of the swing mechanism are connected and fixed with each other through connecting rods and are connected between the two side plates of the box body in a hanging mode through a hanging shaft above the side plates.
When the cold rolling roller is pressed by the rotating roller knife, the cold rolling roller swings around the central axis of the suspension shaft in a reciprocating manner.
In order to improve the micro-swing of the cold rolling roller in a certain pressure and range, an elastic return mechanism is arranged in the swing mechanism, wherein a half wedge pull rod seat is fixedly connected below the side plate, and the pull rod is sleeved on the half wedge pull rod seat;
the inner side end of the pull rod is connected with the box body, the outer side end of the pull rod is provided with a fastening nut and a limiting sleeve, and a plurality of groups of springs sleeved on the pull rod are arranged in the limiting sleeve.
The elastic restoring mechanism can play a role in pushing the cold rolling roller to reset, and has the more important role that the extrusion force of the blade edge part of the rotary roller knife on the cold rolling roller can be self-elastically adjusted in the process of cutting the film by the rotary roller knife, so that the effects of completely cutting off the film and protecting the knife body can be achieved.
Further, after the rotary roller blade is used for a long time, the blade edge portion is worn, but the gap between the blade edge portion and the cold rolling roller can be adjusted by the elastic force of the spring, so that it is not necessary to separately replace the rotary roller blade.
In a further development, the rotating roller knife can have a cylindrical blade carrier on which at least one inclined blade is mounted.
The shaft diameters of two ends of the tool rest are connected between two side plates of the box body through a pair of self-aligning roller bearings; the end part of the tool rest is provided with a rotary tool gear and a transmission chain meshed with the speed reducing motor.
The preferable scheme is that 2 blades symmetrically arranged along the rotating shaft of the tool rest are arranged on the periphery of the cylindrical surface of the tool rest, and included angles between the 2 blades and the axis of the rotating shaft of the tool rest are the same and are all between 5 and 10 degrees.
In order to improve the efficiency of the film guiding and cutting, a speed ratio gear set is arranged between the end part of the rotary roller cutter and the end part of the cold rolling roller, and comprises a rotary cutter gear, a transition gear, a sun gear and a planetary gear which are sequentially in meshing transmission;
the sun gear is sleeved at the shaft diameter end of the suspension shaft, and the planet gear is sleeved at the shaft diameter end of the cold rolling roller.
The speed reducing motor drives the rotary roller cutter to work, and the cold rolling roller is driven to rotate around the axis of the cold rolling roller through the rotary cutter gear. And after the direction of the transition gear and the direction of the sun gear are changed, the rotating direction of the rotating roller cutter is opposite to that of the cold rolling roller.
In order to further form the rotation dislocation between the rotary roller knife and the cold roller, 2 components are added when the rotary roller knife guides and cuts the film, and meanwhile, reverse dragging acting force is applied to the film so as to tear the film, and finally, the efficiency of guiding and cutting the film is improved, and the rotation speed of the rotary roller knife and the cold roller can be set to be different.
If the ratio of the rotating linear speed of the rotating knife gear to the rotating linear speed of the planetary gear is set to be (1.2-1.5): 1.
the power of the rotary roller cutter is derived from a speed reducing motor by adopting a speed ratio gear set structure, a chain wheel at the output end of the speed reducing motor transmits the power to the rotary roller cutter through a chain, and the other end of the rotary roller cutter is provided with the speed ratio gear set so as to transmit the power to the cold rolling roller.
When the cold rolling roller swings due to the negative clearance between the cold rolling roller and the rotary roller cutter, the planetary gear swings around the sun gear, and at the moment, the speed ratio gear set transmits power to the cold rolling roller.
No matter the cold rolling roller swings or the rotating diameter of the rotating roller knife changes due to the fact that the blades of the rotating roller knife are worn, the center distance of meshing gears in the speed ratio gear set cannot be changed.
To sum up, the utility model discloses film guide cutter has following advantage:
1. the swinging guide cutting method between the rotary roller cutter and the suspended roller is realized, and the extrusion guide cutting force of the roller cutter on the surface of the roller is dynamically adjusted to play a role in protecting the cutter body.
2. The self structure of the rotary roller cutter and the relative installation gap between the rotary roller cutter and the suspension roller are improved, so that the guide cutting efficiency can be effectively improved, and the working noise is reduced.
3. The combined type guide cutting method for realizing shearing, extruding and tearing can relieve heavy manual rubber cutting work and improve the integral automation rate of tire production.
Drawings
The present invention will now be further described with reference to the accompanying drawings
FIG. 1 is a schematic view of the film slitting machine;
FIG. 2 is a schematic view of the roller knife cutting apparatus;
FIG. 3 is a schematic structural view of the rotary roller cutter;
FIG. 4 is a schematic illustration of the speed ratio gear set;
FIG. 5 is a top view of the roller knife cutting assembly;
as shown in fig. 1 to 5, a frame 1, a roller cutter cutting device 2, a speed reduction motor 3, a conveying device 4, a driving motor 5, and a film 6;
the device comprises a box body 21, a rotary roller cutter 22, a blade 221, a cutter frame 222, a rotary cutter gear 223, a swing mechanism 23, a side plate 231, a suspension shaft 232, a half wedge pull rod seat 233, a pull rod 234, a fastening nut 235, a limiting sleeve 236, a spring 237 and a cold rolling roller 24;
a transition gear 61, a sun gear 62, and a planetary gear 63.
In fig. 3, the included angles a of the 2 blades 221 to the axis of the spindle of the blade holder 222 are all 8 °.
The arrows in fig. 4 indicate the direction in which the cold roll 24 oscillates slightly.
Detailed Description
the drive motor 5 drives a chain and a sprocket to drive the conveyor 4 and lift the film 6 to the roller knife cutting device 2. The speed reducing motor 3 drives the roller cutter cutting device 2 to cut the film 6.
The roller knife cutting device 2 has an open box 21, and a rotary roller knife 22 is transversely installed in the box 21 through bearing blocks on two sides. A swing mechanism 23 is connected between two side plates of the box body 21, and a cold rolling roller 24 which can realize reciprocating swing along the vertical central line is hung below the swing mechanism 23.
The transverse center line of the rotating roller cutter 22 is parallel to the transverse center line of the cold rolling roller 24, and the periphery of the cold rolling roller 24 and the blade part 221 of the rotating roller cutter 22 form a negative clearance.
The swing mechanism 23 has a set of side plates 231, and the side plates 231 are connected and fixed to each other through a connecting rod, and are suspended and connected between the two side plates of the box 21 through a suspension shaft 232 above the side plates. The cold roll cylinder 24 is installed between the side plates 231 through a bearing housing.
An elastic return mechanism is arranged in the swing mechanism 23, wherein a half wedge pull rod seat 233 is fixedly connected below the side plate 231, and the pull rod 234 is sleeved on the half wedge pull rod seat 233; the inner end of the pull rod 234 is connected to the box body 21, the outer end thereof is provided with a fastening nut 235 and a limiting sleeve 236, and a plurality of groups of springs 237 sleeved on the pull rod 234 are arranged inside the limiting sleeve 236.
The rotary roller cutter 22 is provided with a columnar cutter rest 222, the shaft diameters of two ends of the cutter rest 222 are connected between two side plates of the box body 21 through a pair of self-aligning roller bearings, and a rotary cutter gear 223 is arranged at the end part of the cutter rest 222 and meshed with a transmission chain of the speed reducing motor 3.
The periphery of the cylindrical surface of the tool holder 222 is provided with 2 blades 221 symmetrically arranged along the rotating shaft of the tool holder 222, and the included angles between the 2 blades 221 and the axis of the rotating shaft of the tool holder 222 are all 8 degrees.
A speed ratio gear set is arranged between the end part of the rotary roller knife 22 and the end part of the cold roller 24 and comprises a rotary knife gear 223, a transition gear 61, a sun gear 62 and a planetary gear 63 which realize meshing transmission in sequence. The sun gear 62 is sleeved at the shaft diameter end of the suspension shaft 232, and the planet gear 63 is sleeved at the shaft diameter end of the cold rolling roller 24.
The ratio of the linear speed of the rotary knife gear 223 to the planetary gear 63 is (1.2-1.5): 1.
the compound cutting method of cutting, extruding and tearing is realized by applying the film cutting guide machine, the rotary roller cutter 22 is driven by the speed reducing motor 3, and the film is cut on the surface of the cold rolling roller 24 suspended below the swing mechanism 23.
When the rotary roller knife 22 shears the film, the cold rolling roller 24 swings backwards along the vertical central line of the swing mechanism 23, and the blade 221 of the rotary roller knife 22 exerts a continuous extrusion acting force with stable pressure value on the film on the surface of the cold rolling roller 24.
Meanwhile, the spring 237 compresses and applies an opposite direction elastic force to the cold roll tube 24, and the cold roll tube 24 tends to be stationary;
at the beginning of the film shearing action by the rotating knife 22, the rotating knife 22 is rotationally misaligned with the cold roller 24 while pulling the film in the opposite direction until the film is completely torn.
After the rotating knife 22 finishes shearing the film and disengages from the compression with the cold roller 24, the cold roller 24 is reset by the restoring force of the spring 237.
Claims (7)
1. The utility model provides a film is led and is cut machine, is provided with roller sword cutting device (2) and conveyor (4) including frame (1) in frame (1), and driving motor (5) drive chain and sprocket promote to roller sword cutting device (2) with drive conveyor (4) with the film is carried, and gear motor (3) drive roller sword cutting device (2) cut its characterized in that to the film: the roller knife cutting device (2) is provided with an open box body (21),
a rotary roller cutter (22) is transversely arranged in the box body (21) through bearing blocks at two sides;
a swinging mechanism (23) is connected between two side plates of the box body (21), and a cold rolling roller (24) which can realize reciprocating swing along the vertical central line of the cold rolling roller is hung below the swinging mechanism (23);
the transverse center line of the rotary roller knife (22) is parallel to the transverse center line of the cold rolling roller (24);
the periphery of the cold rolling roller (24) and the blade part (221) of the rotary roller knife (22) form a negative clearance.
2. The film slitting machine of claim 1, wherein: the swing mechanism (23) is provided with a group of side plates (231), and the cold rolling roller (24) is arranged between the side plates (231) through a bearing seat;
the side plates (231) of the swing mechanism (23) are fixedly connected with each other through connecting rods and are connected between the two side plates of the box body (21) in a hanging mode through a hanging shaft (232) above the side plates.
3. The film slitting machine of claim 2, wherein: an elastic return mechanism is arranged in the swing mechanism (23), wherein a half wedge pull rod seat (233) is fixedly connected below the side plate (231), and the pull rod (234) is sleeved on the half wedge pull rod seat (233);
the inner end of the pull rod (234) is connected with the box body (21), the outer end of the pull rod is provided with a fastening nut (235) and a limiting sleeve (236), and a plurality of groups of springs (237) sleeved on the pull rod (234) are arranged in the limiting sleeve (236).
4. The film slitting machine according to claim 1 or 3, wherein: the rotary roller cutter (22) is provided with a cylindrical cutter rest (222), and at least one inclined blade (221) is arranged on the cutter rest (222);
the shaft diameters of two ends of the tool rest (222) are connected between two side plates of the box body (21) through a pair of self-aligning roller bearings;
the end part of the tool rest (222) is provided with a rotary tool gear (223) and is meshed with a transmission chain of the speed reducing motor (3).
5. The film slitting machine of claim 4, wherein: 2 blades (221) symmetrically arranged along the rotating shaft of the cutter frame (222) are arranged on the periphery of the cylindrical surface of the cutter frame;
the included angles between the 2 blades (221) and the axis of the rotating shaft of the tool rest (222) are the same and are all between 5 and 10 degrees.
6. The film slitting machine of claim 5, wherein: a speed ratio gear set is arranged between the end part of the rotary roller cutter (22) and the end part of the cold rolling roller (24), and comprises a rotary cutter gear (223), a transition gear (61), a sun gear (62) and a planetary gear (63) which realize meshing transmission in sequence;
the sun gear (62) is sleeved at the shaft diameter end of the suspension shaft (232), and the planet gear (63) is sleeved at the shaft diameter end of the cold rolling roller (24).
7. The film slitting machine of claim 6, wherein: the ratio of the linear speed of the rotating knife gear (223) to the planetary gear (63) is (1.2-1.5): 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200820024114XU CN201295997Y (en) | 2008-06-12 | 2008-06-12 | Film guiding cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200820024114XU CN201295997Y (en) | 2008-06-12 | 2008-06-12 | Film guiding cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201295997Y true CN201295997Y (en) | 2009-08-26 |
Family
ID=41041960
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU200820024114XU Expired - Fee Related CN201295997Y (en) | 2008-06-12 | 2008-06-12 | Film guiding cutting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201295997Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105415757A (en) * | 2015-12-30 | 2016-03-23 | 无锡市南江包装机械有限公司 | Gear cutting mechanism of courier bag manufacturing machine |
| CN108507816A (en) * | 2018-05-30 | 2018-09-07 | 威海三方橡胶机械有限公司 | A kind of film Dynamic Thermal sampling system |
-
2008
- 2008-06-12 CN CNU200820024114XU patent/CN201295997Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105415757A (en) * | 2015-12-30 | 2016-03-23 | 无锡市南江包装机械有限公司 | Gear cutting mechanism of courier bag manufacturing machine |
| CN108507816A (en) * | 2018-05-30 | 2018-09-07 | 威海三方橡胶机械有限公司 | A kind of film Dynamic Thermal sampling system |
| CN108507816B (en) * | 2018-05-30 | 2023-12-01 | 威海三方橡胶机械有限公司 | Film dynamic thermal sampling system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: MESNAC CO., LTD. Free format text: FORMER NAME: QINGDAO COLLEGES AND UNIVERSITIES SOFT CONTROL CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 266045 No. 1, Zhengzhou Road, Sifang District, Shandong, Qingdao Patentee after: Mesnac Co., Ltd. Address before: 266045 No. 1, Zhengzhou Road, Sifang District, Shandong, Qingdao Patentee before: Qingdao Colleges and Universities Soft Control Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090826 Termination date: 20160612 |