CN201288838Y - Valve seat structure capable of enhancing plate valve first-enveloping pressure - Google Patents
Valve seat structure capable of enhancing plate valve first-enveloping pressure Download PDFInfo
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- CN201288838Y CN201288838Y CNU2008201301275U CN200820130127U CN201288838Y CN 201288838 Y CN201288838 Y CN 201288838Y CN U2008201301275 U CNU2008201301275 U CN U2008201301275U CN 200820130127 U CN200820130127 U CN 200820130127U CN 201288838 Y CN201288838 Y CN 201288838Y
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- 230000002708 enhancing effect Effects 0.000 title 1
- 238000007789 sealing Methods 0.000 claims abstract description 46
- 239000000956 alloy Substances 0.000 claims description 3
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 230000036316 preload Effects 0.000 claims 1
- 230000006835 compression Effects 0.000 abstract description 2
- 238000007906 compression Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 239000007789 gas Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
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Abstract
一种增大平板闸阀初封压力的阀座结构,用于自封式高压平板闸阀的阀座,属于高压平板闸阀生产制造技术领域。本实用新型大大提高了自封式平板闸阀的阀座与闸板之间的初始密封压力。本实用新型由阀座、密封圈和圆柱螺旋弹簧组成。阀座的一个端面上有多个均布的圆柱孔,每个孔内装有圆柱螺旋弹簧,将两个端面上有多个有预压的圆柱螺旋弹簧的阀座紧压在闸板上,形成比现有技术中采用环形平面弹簧有更大的轴向力和更大的预压缩量,更均匀的压力分布能充分保证自封式平板闸阀的初封压力的要求。
A valve seat structure for increasing the initial sealing pressure of a flat gate valve is used for the valve seat of a self-sealing high-pressure flat gate valve, and belongs to the technical field of high-pressure flat gate valve manufacturing. The utility model greatly improves the initial sealing pressure between the valve seat and the gate plate of the self-sealing flat gate valve. The utility model is composed of a valve seat, a sealing ring and a cylindrical helical spring. There are a number of evenly distributed cylindrical holes on one end surface of the valve seat, and a cylindrical coil spring is installed in each hole, and the valve seat with multiple preloaded cylindrical coil springs on the two end surfaces is pressed tightly against the gate plate to form a Compared with the prior art, the annular planar spring has a larger axial force and a larger pre-compression amount, and a more uniform pressure distribution can fully guarantee the initial sealing pressure requirements of the self-sealing flat gate valve.
Description
所属技术领域 Technical field
一种增大平板闸阀初封压力的阀座结构,用于自封式高压平板闸阀的阀座,属于高压平板闸阀的制造技术领域。A valve seat structure for increasing the initial sealing pressure of a flat gate valve is used for the valve seat of a self-sealing high-pressure flat gate valve, and belongs to the technical field of high-pressure flat gate valve manufacturing.
背景技术 Background technique
在现有技术中,由于平板闸阀的优异性能,有取代楔型闸阀的趋势,特别是在石油天然气井口装置中,由于高压油气的作用,楔型闸阀关闭力矩过大,密封面易受杂物颗粒的污染,已经大量使用平板闸阀代替楔型闸阀,后者有被完全淘汰的趋势。In the existing technology, due to the excellent performance of the flat gate valve, there is a tendency to replace the wedge gate valve, especially in oil and gas wellhead devices, due to the action of high-pressure oil and gas, the closing torque of the wedge gate valve is too large, and the sealing surface is easily affected by debris. For particulate pollution, flat gate valves have been widely used instead of wedge gate valves, which tend to be completely eliminated.
在大量使用的平板闸阀类型中,主要以阀座自封式为主。目前自封式平板闸阀的缺陷表现在低压下密封性能不佳,特别用于天然气或其他气体的管路上更是如此。为此,在美国石油学会以及我国SY5127-的标准中,要求闸阀不但要进行高压气密封试验,同时也要进行低压下的气密封的试验,例如要求高压闸阀进行1.86~2.28MPa的低压气密封试验。这一问题的实质是,平板闸阀两个阀座的圆柱面上有密封装置,在关闭状态下,如果密封阀座的端面与闸阀平板面上有足够的初始密封压力,则阀座在压力作用下相当于液压活塞一样,压力越大,阀座端面压在闸阀平板上的压力越大,高压密封就越可靠。如阀座与平板之间的初始密封压力过小而泄露,形不成活塞效应,则闸阀无法密封。现有技术中的缺点是:阀座与平板之间初始压力,是由一个压在阀座端面上的环形平板弹簧给出的,由于空间甚小,环形平面弹簧的压缩力小,变形小,轴向加压不均等缺陷,因此,提供阀座的轴向力就小,同时,还要克服阀座圆柱面上密封件的摩擦力,使得初始密封压力更小。Among the widely used types of slab gate valves, the seat self-sealing type is the main one. At present, the defect of self-sealing flat gate valve is poor sealing performance under low pressure, especially for natural gas or other gas pipelines. For this reason, in the standards of the American Petroleum Institute and my country's SY5127-, gate valves are required not only to perform high-pressure air-tightness tests, but also to perform low-pressure air-tightness tests. test. The essence of this problem is that there are sealing devices on the cylindrical surfaces of the two valve seats of the flat gate valve. The lower is equivalent to the hydraulic piston, the greater the pressure, the greater the pressure of the end face of the valve seat on the gate valve plate, and the more reliable the high-pressure seal. If the initial sealing pressure between the valve seat and the plate is too small to leak, and the piston effect cannot be formed, the gate valve cannot be sealed. The disadvantage of the prior art is that the initial pressure between the valve seat and the flat plate is given by an annular flat spring pressed on the end face of the valve seat. Due to the small space, the compressive force of the annular flat spring is small and the deformation is small. Uneven axial pressure defects, therefore, the axial force provided by the valve seat is small, and at the same time, the friction force of the seal on the cylindrical surface of the valve seat must be overcome, so that the initial sealing pressure is even smaller.
本实用新型的目的是设计一种新结构,能在目前的空间下,提供足够大的轴向初始密封压力的阀座结构,确保在低压下,平板闸阀的气密封的可靠性。The purpose of this utility model is to design a new structure, which can provide a valve seat structure with a sufficiently large axial initial sealing pressure in the current space, so as to ensure the reliability of the air seal of the flat gate valve under low pressure.
发明内容 Contents of the invention
本实用新型是这样实现的:本实用新型包括密封阀座和圆柱弹簧。密封阀座的一个端面上均匀分布着3个~24个圆柱孔,圆柱孔的深度相一致,每一个孔内安装一个经过设计计算的圆柱弹簧,设计计算的弹簧总的轴向压力大于密封阀座与阀板之间的初始密封压力的要求。阀座的另一端是铺焊的耐温、耐磨合金,阀座的外圆柱体上有两道密封圈槽,槽内安装有密封圈,阀座的内圆柱上有一道供安装和拆卸用的安装槽。安装在闸板两边的阀座在端部多个圆柱弹簧很大的轴向力作用下,使阀座与闸板之间产生很大的压力,使闸板闸阀获得可靠的初封压力。The utility model is achieved in that the utility model comprises a sealing valve seat and a cylindrical spring. There are 3 to 24 cylindrical holes evenly distributed on one end surface of the sealing valve seat. The depth of the cylindrical holes is consistent. A designed and calculated cylindrical spring is installed in each hole. The total axial pressure of the designed and calculated spring is greater than that of the sealed valve. The requirements for the initial sealing pressure between the seat and the valve plate. The other end of the valve seat is welded heat-resistant and wear-resistant alloy. There are two sealing ring grooves on the outer cylinder of the valve seat, and a sealing ring is installed in the groove. There is one groove on the inner cylinder of the valve seat for installation and disassembly. the installation slot. The valve seat installed on both sides of the gate is under the action of a large axial force of multiple cylindrical springs at the end, so that a large pressure is generated between the valve seat and the gate, so that the gate valve can obtain a reliable initial sealing pressure.
本实用新型的优点是:本实用新型可根据阀座的大小采用不同数量的多个均布圆周的圆柱弹簧,这一结构与现有技术中的环形平面弹簧相比在相同的空间内能提供大得多的轴向密封压力,同时,由于系多个均布圆周的特性相同的圆柱弹簧产生的压力,因此,密封阀座与闸板之间的密封压力是均匀分布的,这一结构特别适用于要求密封性能很高的天然气井口及管道上的自封式平板闸阀上。The utility model has the advantages that: the utility model can adopt different numbers of cylindrical springs evenly distributed around the circumference according to the size of the valve seat. Compared with the annular planar springs in the prior art, this structure can provide The axial sealing pressure is much larger. At the same time, due to the pressure generated by a plurality of cylindrical springs with the same characteristics evenly distributed around the circumference, the sealing pressure between the sealing valve seat and the gate plate is evenly distributed. This structure is particularly It is suitable for self-sealing slab gate valves on natural gas wellheads and pipelines that require high sealing performance.
附图说明 Description of drawings
下面结合附图及实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型阀座结构示意图。Fig. 2 is a schematic diagram of the structure of the valve seat of the present invention.
图1中,1-阀座;2-圆柱弹簧;3-密封圈;4-闸板;5-平板闸阀本体;In Figure 1, 1-valve seat; 2-cylindrical spring; 3-sealing ring; 4-gate; 5-flat gate valve body;
图2中,6-阀座上的圆柱孔;7-阀座外圆柱面的密封槽;8-阀座端面上的合金层;9-阀座内圆柱面上的装卸槽。In Fig. 2, 6-cylindrical hole on the valve seat; 7-sealing groove on the outer cylindrical surface of the valve seat; 8-alloy layer on the end surface of the valve seat; 9-loading and unloading groove on the inner cylindrical surface of the valve seat.
具体实施方案 specific implementation plan
下面结合附图给出本实用新型的实施例。Provide embodiments of the present utility model below in conjunction with accompanying drawing.
本实用新型包括阀座1和圆柱弹簧2,在所述阀座1的一个端面上的圆柱孔内安装按设计要求的多个圆柱弹簧1,密封阀座外圆柱的密封槽7内安装好密封圈3,使用一专用工具将两个相同阀座安装在平板闸阀的本体5的孔内,专用工具产生轴向拉力,预压缩两个密封阀座端面圆柱孔内的多个圆柱弹簧1,然后将闸板安装在两个密封阀座之间,再松开专用工具,于是在密封阀座端面与闸板之间产生很大的弹簧压力形成初密封压力。例如采用8个圆柱弹簧,压缩量在5mm的情况下,产生的初密封压力达到1.86~2.28MPa,符合美国石油学会(API)标准和我国的SY5127标准。The utility model comprises a
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201301275U CN201288838Y (en) | 2008-08-05 | 2008-08-05 | Valve seat structure capable of enhancing plate valve first-enveloping pressure |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201301275U CN201288838Y (en) | 2008-08-05 | 2008-08-05 | Valve seat structure capable of enhancing plate valve first-enveloping pressure |
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| CN201288838Y true CN201288838Y (en) | 2009-08-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNU2008201301275U Expired - Fee Related CN201288838Y (en) | 2008-08-05 | 2008-08-05 | Valve seat structure capable of enhancing plate valve first-enveloping pressure |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106151559A (en) * | 2016-08-17 | 2016-11-23 | 亚新铸造(苏州)有限公司 | There is the flat gate valve of valve plate position indicating function |
| CN108662238A (en) * | 2018-07-14 | 2018-10-16 | 温州市欧睿阀门有限公司 | A kind of gate valve with pneumatic display function |
-
2008
- 2008-08-05 CN CNU2008201301275U patent/CN201288838Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106151559A (en) * | 2016-08-17 | 2016-11-23 | 亚新铸造(苏州)有限公司 | There is the flat gate valve of valve plate position indicating function |
| CN108662238A (en) * | 2018-07-14 | 2018-10-16 | 温州市欧睿阀门有限公司 | A kind of gate valve with pneumatic display function |
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Granted publication date: 20090812 Termination date: 20120805 |