CN201272768Y - Domestic waste conversion system and equipment without conventional fuel combustion support - Google Patents
Domestic waste conversion system and equipment without conventional fuel combustion support Download PDFInfo
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- CN201272768Y CN201272768Y CNU2008201301519U CN200820130151U CN201272768Y CN 201272768 Y CN201272768 Y CN 201272768Y CN U2008201301519 U CNU2008201301519 U CN U2008201301519U CN 200820130151 U CN200820130151 U CN 200820130151U CN 201272768 Y CN201272768 Y CN 201272768Y
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所属技术领域 Technical field
本实用新型涉及垃圾处理技术,特别涉及到垃圾的气化、焚烧系统设备。The utility model relates to garbage treatment technology, in particular to gasification and incineration system equipment for garbage.
背景技术 Background technique
当前,能源紧张,环保形势严峻。垃圾随着我国国民经济的发展及城市规模的不断扩大而迅速增加,并且其有害成分的含量也越来越高,如处理不好,将会污染环境,威胁人民的身体健康,这不仅会制约社会的进步,也影响到国民经济的可持续发展。当前,我国处理生活垃圾主要有卫生填埋技术、堆肥(生化)技术和焚烧技术,大部分地区采用卫生填埋法处理生活垃圾,这不但需占用大量的土地、浪费资源,而且容易污染土地及地下水;采用堆肥法仅利用40%左右的有机物,需建设配套的焚烧工艺设备,还需要有卫生填埋场相配套,堆肥制品中的重金属存在污染土壤和进入食品链作物的可能,同样存在二次污染的隐患;采用焚烧法来处理城市生活垃圾,余热用来发电或供热,可以做到减量化、资源化处理生活垃圾,但由于生活垃圾含水量高、热值低,一般的垃圾焚烧设备在运行时需用煤或燃油之类的常规燃料助燃,同时存在烟气中污染物含量高、不能有效消除致癌剧毒物二恶英和呋喃、烟气净化系统复杂等缺点;现有的垃圾焚烧设备只适应处理城市生活垃圾,而不能普及到村镇,不能实现低成本并且达到环保要求的处理水分更高、热值更低的村镇生活垃圾。At present, the energy shortage and the environmental protection situation are grim. With the development of my country's national economy and the continuous expansion of urban scale, garbage is increasing rapidly, and its content of harmful components is getting higher and higher. If it is not handled properly, it will pollute the environment and threaten people's health. This will not only restrict The progress of the society also affects the sustainable development of the national economy. At present, China's domestic waste treatment mainly includes sanitary landfill technology, composting (biochemical) technology and incineration technology. Most areas use sanitary landfill method to deal with domestic waste, which not only takes up a lot of land, wastes resources, but also easily pollutes land and groundwater; composting only utilizes about 40% of organic matter, and it is necessary to build supporting incineration process equipment and sanitary landfills. Heavy metals in composting products may pollute the soil and enter the food chain crops, and there are also secondary Hidden dangers of secondary pollution; the incineration method is used to deal with urban domestic waste, and the waste heat is used for power generation or heat supply, which can reduce the amount and recycle domestic waste. However, due to the high water content and low calorific value of domestic waste, ordinary garbage The incineration equipment needs to use conventional fuels such as coal or fuel oil to support combustion during operation. At the same time, there are disadvantages such as high pollutant content in the flue gas, inability to effectively eliminate carcinogenic and highly toxic dioxins and furans, and complex flue gas purification systems; the existing Waste incineration equipment is only suitable for processing urban domestic waste, but cannot be popularized in villages and towns. It cannot realize low-cost and meet environmental protection requirements for processing village and township domestic waste with higher moisture content and lower calorific value.
实用新型内容 Utility model content
本实用新型的目的是要克服现有技术和设备的缺点,实现环境友好地处理生活垃圾,不仅适应处理城市生活垃圾,而且可以实现低成本、达到环保要求的处理村镇生活垃圾,并且在处理生活垃圾的同时,把生活垃圾转化为二次能源、肥料和建材,实现垃圾废物的综合利用。The purpose of this utility model is to overcome the shortcomings of the existing technology and equipment, to realize environmentally friendly treatment of household garbage, not only suitable for the treatment of urban household garbage, but also to achieve low-cost, environmentally friendly treatment of village and town household garbage, and in the treatment of domestic garbage At the same time, domestic waste is converted into secondary energy, fertilizer and building materials to realize the comprehensive utilization of waste.
为了达到上述目的,本实用新型设计一种不用常规燃料助燃的生活垃圾转化的工作流程是:把生活垃圾进行分选,把分选出的有机质垃圾采用碾压、风干其中的一种或二种措施进行脱水处理,这一工序对处理含水量高的瓜果、蔬菜、厨余之类的垃圾及农业废弃物,可脱去大部分水分,然后再把经过上述处理后的有机质垃圾作为燃料送入气化炉或焚烧炉,通过气化或焚烧的方式进行转化,垃圾燃料在炉内进行烘干、热解、气化和残炭燃烬;当把垃圾燃料以气化方式进行转化时,气化炉内生成以一氧化碳和氢气为主要成分的合成气,合成气通过热交换设备降温及除尘/净化处理后作为二次清洁能源利用;当以焚烧方式进行转化时,垃圾燃料在焚烧炉内先进行气化,然后再进行燃烬,焚烧余热用热交换设备吸纳进行利用,焚烧产生的高温烟气通过热交换设备降温及除尘/净化处理后由烟囱排入大气。把从碾压脱水过程中产生的垃圾碾压液送入消化器进行厌氧发酵生产沼气,把沼气作为焚烧炉的辅助燃料利用,或把沼气送入气柜备用,把消化后的残渣残液用作农作物施肥。把从混合垃圾中分选出的无机物再通过分拣,回收废金属、废电池后,作为制砖原料利用,生产烧结砖或免烧砖;把从气化炉或焚烧炉排出的灰渣用于生产水泥或肥料,实现垃圾废物的综合利用。把通过空气预热器加热后的热空气送入风干装置,使热空气在风干装置内流动,对有机质垃圾进行吹干处理,流动空气把水分带出风干装置,通过脱臭净化处理后排入大气。In order to achieve the above purpose, the utility model designs a working process of domestic waste conversion without conventional fuel combustion: sorting the domestic waste, and using one or two methods of rolling and air-drying the sorted organic waste. Measures for dehydration treatment, this process can remove most of the water content of melons and fruits, vegetables, kitchen waste and agricultural waste with high water content, and then send the organic waste after the above treatment as fuel to into the gasification furnace or incinerator for conversion by gasification or incineration, and the garbage fuel is dried, pyrolyzed, gasified and burned in the furnace; when the garbage fuel is converted by gasification, The synthesis gas with carbon monoxide and hydrogen as the main components is generated in the gasifier, and the synthesis gas is used as secondary clean energy after being cooled by heat exchange equipment and dust removal/purification treatment; when it is converted by incineration, the waste fuel is in the incinerator Gasification is carried out first, and then embers are carried out. The waste heat of incineration is absorbed and utilized by heat exchange equipment. The high-temperature flue gas generated by incineration is cooled by heat exchange equipment and treated by dust removal/purification, and then discharged into the atmosphere through the chimney. Send the rubbish compaction liquid generated from the rolling dehydration process into the digester for anaerobic fermentation to produce biogas, use the biogas as an auxiliary fuel for the incinerator, or send the biogas into the gas holder for standby, and dispose of the digested residue Used as fertilizer for crops. Sorting the inorganic matter sorted out from the mixed garbage, recycling waste metals and waste batteries, and using them as brick-making raw materials to produce fired bricks or unfired bricks; ash discharged from gasifiers or incinerators It is used to produce cement or fertilizer to realize the comprehensive utilization of garbage. The hot air heated by the air preheater is sent into the air drying device, and the hot air flows in the air drying device to dry the organic waste. The flowing air takes the moisture out of the air drying device and discharges it into the atmosphere after deodorization and purification treatment. .
上述流程中,风干装置内的操作温度控制在70~110℃之间,物料在风干装置内的滞留时间为1~3小时;把垃圾通过分选、碾压脱水以及风干处理后,可以使垃圾燃料的水分含量和无机物含量分别控制在15%和5%以内,垃圾燃料的低位发热值达到9700kj/kg以上,不用常规燃料助燃就能在焚烧炉或气化炉内进行稳定燃烧。In the above process, the operating temperature in the air-drying device is controlled between 70 and 110°C, and the residence time of materials in the air-drying device is 1 to 3 hours; after the garbage is sorted, rolled and dehydrated, and air-dried, the garbage can be made The moisture content and inorganic matter content of the fuel are controlled within 15% and 5% respectively, and the low calorific value of the waste fuel reaches above 9700kj/kg. It can be stably burned in the incinerator or gasifier without conventional fuel combustion.
上述流程中,所述的热交换设备包括锅炉、窑炉、空气预热器和急冷塔其中的一种或几种。In the above process, the heat exchange equipment includes one or more of boilers, kilns, air preheaters and quenching towers.
上述流程中,所述的气化炉包括流化床气化炉、固定床气化炉、烟气循环气化炉、等离子体气化炉;所述的焚烧炉包括流化床焚烧炉、回旋窑焚烧炉、炉排焚烧炉、烟气循环焚烧炉。In the above process, the gasifier includes a fluidized bed gasifier, a fixed bed gasifier, a flue gas circulation gasifier, and a plasma gasifier; the incinerator includes a fluidized bed incinerator, a rotary Kiln incinerator, grate incinerator, flue gas circulation incinerator.
上述流程中,当所述的气化炉为烟气循环气化炉时,炉体外置有烟气循环回路,炉体内自前至后依次有烘干区、热解区和气化/燃烧区,把垃圾燃料通过螺旋进料器从炉的前端送入烟气循环气化炉内,助燃空气由炉的后端进入炉内,垃圾燃料在炉内由前端向后端运行,进行烘干、热解、气化和残炭燃烧,燃烬的灰渣从排渣口排入水封式渣池;炉内生成的气化物通过垃圾燃料间隙与垃圾燃料逆向运行,气化物同时作为载热体,把炉后端气化/燃烧区生成的热量以对流传热的方式提供给垃圾燃料的气化、热解和烘干所需;炉内的气化物和烟气混合,从气化炉的前端通过烟气循环回路返回到炉后端的气化/燃烧区,进行循环气化,其中,烟气中的水蒸汽和炽热的垃圾炭反应生成一氧化碳和氢气,烟气中的炭微粒和水蒸汽发生水煤气反应,生成一氧化碳和氢气,烟气中二恶英得到有效瓦解;气化炉内生成的合成气从热解区与气化/燃烧区结合的部位抽出。上述过程中,把热解区的操作温度控制在300~800℃,把气化/燃烧区的操作温度控制在1000~1200℃,气化炉内垃圾燃料入口处的操作压力为常压或负压20~30Pa,运行时,炉内操作压力和操作温度的控制通过调节进料速度、助燃空气风量、烟气的循环量和合成气的引出量来实现。炉内气化生成的合成气经空预器、余热锅炉降温后,再通过后级净化处理,生产城市煤气,作为清洁能源或化工原料使用。In the above process, when the gasification furnace is a flue gas circulation gasification furnace, a flue gas circulation loop is built in the furnace body, and there are a drying zone, a pyrolysis zone, and a gasification/combustion zone in the furnace body from front to back. The waste fuel is fed into the flue gas circulation gasification furnace from the front end of the furnace through the screw feeder, the combustion air enters the furnace from the rear end of the furnace, and the waste fuel runs from the front end to the rear end in the furnace for drying and pyrolysis , gasification and residual charcoal combustion, and the ashes of ashes are discharged from the slag outlet into the water-sealed slag pool; the gasification generated in the furnace runs in reverse with the garbage fuel through the gap between the garbage and fuel, and the gasification is used as a heat carrier at the same time. The heat generated in the gasification/combustion zone at the rear end of the furnace is provided to the gasification, pyrolysis and drying of waste fuel in the form of convective heat transfer; the gasification product and flue gas in the furnace are mixed and passed through the front end of the gasification furnace The flue gas circulation loop returns to the gasification/combustion zone at the rear end of the furnace for cyclic gasification, in which the water vapor in the flue gas reacts with the hot garbage charcoal to generate carbon monoxide and hydrogen, and the carbon particles and water vapor in the flue gas generate water gas The reaction produces carbon monoxide and hydrogen, and the dioxins in the flue gas are effectively disintegrated; the synthesis gas generated in the gasifier is extracted from the joint of the pyrolysis zone and the gasification/combustion zone. In the above process, the operating temperature of the pyrolysis zone is controlled at 300-800°C, the operating temperature of the gasification/combustion zone is controlled at 1000-1200°C, and the operating pressure at the garbage fuel inlet in the gasifier is normal pressure or negative pressure. The pressure is 20-30Pa. During operation, the control of the operating pressure and operating temperature in the furnace is realized by adjusting the feed rate, combustion-supporting air volume, flue gas circulation volume and synthesis gas extraction volume. The synthesis gas generated by gasification in the furnace is cooled by the air preheater and the waste heat boiler, and then through the post-stage purification treatment to produce city gas, which is used as clean energy or chemical raw materials.
上述流程中,当所述的气化炉为等离子体气化炉时,炉体外置有烟气循环回路,炉体内自前至后依次有烘干区、热解区和气化/燃烧区,把垃圾燃料通过螺旋进料器从炉的前端送入烟气循环焚烧炉内,垃圾燃料在炉内由前端向后端运行,进行烘干、热解和气化,同时把水蒸汽作为工作气送入等离子体喷枪加热活化后喷入炉内的气化/燃烧区,与垃圾炭进行气化反应,生成一氧化碳和氢气,并把垃圾炭燃烬,燃烬的灰渣从排渣口排入水封式渣池;炉内生成的气化物通过垃圾燃料间隙与垃圾燃料逆向运行,气化物同时作为载热体,把炉后端气化/燃烧区生成的热量以对流传热的方式提供给垃圾燃料的气化、热解和烘干所需;炉内的气化物和烟气混合,从气化炉的前端通过烟气循环回路返回到炉后端的气化/燃烧区,进行循环气化,其中,烟气中的水蒸汽和炽热的垃圾炭反应生成一氧化碳和氢气,烟气中的炭微粒和水蒸汽发生水煤气反应,生成一氧化碳和氢气,烟气中二恶英得到有效瓦解。上述过程中,把热解区的操作温度控制在300~800℃,把气化/燃烧区的操作温度控制在1000~1200℃,气化炉内垃圾燃料入口处的操作压力为常压或负压20~30Pa,运行时,炉内操作压力和操作温度的控制通过调节进料速度、等离子体喷枪的工作电流及工作气流、烟气的循环量和合成气的引出量来实现。气化炉内生成的以一氧化碳和氢气为主要成分的合成气,从热解区与气化/燃烧区结合的部位抽出,经空预器、余热锅炉降温后,再通过后级净化处理,送入气柜贮存备用。用等离子体气化生成的合成气氢分数高、热值高、品质好,合成气除作为城市煤气利用外,还可作为生产氢气、甲醇、二甲醚的原料气利用。In the above process, when the gasification furnace is a plasma gasification furnace, a flue gas circulation loop is built in the furnace body, and there are a drying zone, a pyrolysis zone, and a gasification/combustion zone in the furnace body from front to back, and the garbage The fuel is sent into the flue gas circulation incinerator from the front end of the furnace through the screw feeder, and the garbage fuel runs from the front end to the rear end of the furnace for drying, pyrolysis and gasification, and at the same time, water vapor is sent into the plasma as working gas After being heated and activated by the body spray gun, it is sprayed into the gasification/combustion zone in the furnace, and reacts with the garbage charcoal to generate carbon monoxide and hydrogen, and burns the garbage charcoal. Slag pool; the gasification generated in the furnace runs in reverse with the garbage fuel through the garbage fuel gap, and the gasification is also used as a heat carrier to provide the heat generated by the gasification/combustion zone at the rear end of the furnace to the garbage fuel by convective heat transfer. Needed for gasification, pyrolysis and drying; the gasified product in the furnace is mixed with flue gas, and returns from the front end of the gasification furnace to the gasification/combustion zone at the rear end of the furnace through the flue gas circulation loop for cyclic gasification, among which, The water vapor in the flue gas reacts with the hot garbage charcoal to generate carbon monoxide and hydrogen, and the carbon particles in the flue gas react with water vapor to generate carbon monoxide and hydrogen, and the dioxins in the flue gas are effectively disintegrated. In the above process, the operating temperature of the pyrolysis zone is controlled at 300-800°C, the operating temperature of the gasification/combustion zone is controlled at 1000-1200°C, and the operating pressure at the garbage fuel inlet in the gasifier is normal pressure or negative pressure. The pressure is 20-30Pa. During operation, the control of the operating pressure and operating temperature in the furnace is realized by adjusting the feed rate, the working current and working air flow of the plasma spray gun, the circulation volume of flue gas and the extraction volume of synthesis gas. The synthesis gas with carbon monoxide and hydrogen as the main components generated in the gasification furnace is extracted from the joint of the pyrolysis zone and the gasification/combustion zone, and after being cooled by the air preheater and waste heat boiler, it is then purified and sent to Store in the gas cabinet for later use. The synthesis gas generated by plasma gasification has high hydrogen content, high calorific value and good quality. The synthesis gas can be used not only as city gas, but also as raw material gas for the production of hydrogen, methanol and dimethyl ether.
上述流程中,当所述的焚烧炉为烟气循环焚烧炉时,炉体外置有烟气循环回路,炉体内自前至后依次有烘干区、热解区、气化/燃烧区和第二燃烧区,把垃圾燃料从炉的前端送入烟气循环焚烧炉内,助燃空气由炉的后端送入炉内,垃圾燃料在炉内由前端向后端运行,进行烘干、热解、气化和残炭燃烧,燃烬的灰渣从排渣口排入水封式渣池;炉内生成的气化物通过垃圾燃料间隙与垃圾燃料逆向运行,气化物同时作为载热体,把气化/燃烧区生成的热量以对流传热的方式提供给垃圾燃料的气化、热解和烘干所需;炉内的气化物和烟气混合,从焚烧炉的前端通过烟气循环回路返回到炉后端的气化/燃烧区,进行循环气化燃烧,其中,烟气中的水蒸汽和炽热的垃圾炭反应生成一氧化碳和氢气后遇助燃空气进行燃烧,烟气中的炭微粒和水蒸汽发生水煤气反应,生成一氧化碳和氢气后遇助燃空气发生燃烧,烟气中二恶英得到有效瓦解;把加热的空气作为二次助燃风喷入第二燃烧区,使炉内未燃烬的可燃性气体和悬浮的可燃性颗粒与空气充分混合而燃烬,避免了化学未完全燃烧和机械未完全燃烧的现象,减少热能流失,同时进一步瓦解剧毒物二恶英和呋喃,极大降低了排放烟气中的污染物。上述过程中,把热解区的操作温度控制在300~800℃,把气化/燃烧区的操作温度控制在1000~1200℃,把第二燃烧区的操作温度控制在1000~1250℃,焚烧炉内垃圾燃料入口处和第二燃烧区的操作压力为常压或负压20~30Pa,运行时,炉内操作压力和操作温度的控制通过调节进料速度、一次助燃空气风量、烟气的循环量和烟气的引出量来实现。In the above process, when the incinerator is a flue gas circulation incinerator, a flue gas circulation loop is built in the furnace body, and the furnace body has a drying area, a pyrolysis area, a gasification/combustion area and a second In the combustion zone, the garbage fuel is sent into the flue gas circulation incinerator from the front end of the furnace, and the combustion air is sent into the furnace from the rear end of the furnace, and the garbage fuel runs from the front end to the rear end in the furnace for drying, pyrolysis, Gasification and residual charcoal combustion, the ashes of ashes are discharged from the slag outlet into the water-sealed slag pool; the gasification generated in the furnace runs in reverse with the garbage fuel through the gap between the garbage and fuel, and the gasification is used as a heat carrier at the same time, and the gas The heat generated in the incineration/combustion zone is provided to the gasification, pyrolysis and drying of waste fuel in the form of convective heat transfer; the gasification and flue gas in the furnace are mixed and returned from the front end of the incinerator through the flue gas circulation loop Go to the gasification/combustion zone at the rear end of the furnace for cyclic gasification combustion, in which the water vapor in the flue gas reacts with the hot garbage charcoal to generate carbon monoxide and hydrogen, and then burns when it encounters combustion-supporting air, and the carbon particles and water vapor in the flue gas Water gas reaction occurs, carbon monoxide and hydrogen are generated, and then burnt with combustion-supporting air, and the dioxins in the flue gas are effectively disintegrated; the heated air is injected into the second combustion zone as the secondary combustion-supporting air, so that the flammability of unburned embers in the furnace is improved. The gas and suspended combustible particles are fully mixed with air and burnt, avoiding the phenomenon of chemical incomplete combustion and mechanical incomplete combustion, reducing heat energy loss, and further disintegrating highly toxic dioxins and furans, greatly reducing smoke emissions Pollutants in the air. In the above process, the operating temperature of the pyrolysis zone is controlled at 300-800°C, the operating temperature of the gasification/combustion zone is controlled at 1000-1200°C, and the operating temperature of the second combustion zone is controlled at 1000-1250°C. The operating pressure at the entrance of the waste fuel in the furnace and the second combustion zone is normal pressure or negative pressure 20-30Pa. During operation, the operating pressure and operating temperature in the furnace are controlled by adjusting the feed rate, primary combustion air volume, and flue gas volume. The amount of circulation and the extraction of flue gas are realized.
上述流程中,焚烧垃圾产生的热量通过锅炉吸纳生产蒸汽或热水,蒸汽用来发电,热水提供生产或生活使用,锅炉或窑炉设置在第二燃烧区的火口上方,焚烧炉内产生1000℃以上的烟气穿越锅炉或窑炉或空气预热器后降温至800℃,再通过急冷塔,使排放的烟气快速降温至200℃以下,以避免含氯有机物重新生成剧毒物二恶英和呋喃,再把烟气进行除尘、净化处理后通过烟囱排放。所述的净化处理包括湿法净化、干法净化和半干法净化工艺,当采用湿法净化工艺时,在净化塔内用氢氧化钙或氢氧化钠作吸收剂,以脱除合成气中或烟气中的氯化物、硫化物和氟化物。In the above process, the heat generated by the incineration of garbage is absorbed by the boiler to produce steam or hot water. The steam is used to generate electricity, and the hot water is provided for production or domestic use. The boiler or kiln is set above the burner of the second combustion zone. The flue gas above ℃ passes through the boiler or kiln or air preheater and then cools down to 800℃, and then passes through the quenching tower to quickly cool the discharged flue gas to below 200℃, so as to avoid the regeneration of highly toxic dioxins from chlorine-containing organic substances British and furan, and then the flue gas is discharged through the chimney after dust removal and purification treatment. The purification treatment includes wet purification, dry purification and semi-dry purification process. When wet purification process is adopted, calcium hydroxide or sodium hydroxide is used as absorbent in the purification tower to remove the Or chloride, sulfide and fluoride in flue gas.
本实用新型的一种不用常规燃料助燃的生活垃圾转化系统,包括生活垃圾气化设备,其特征是气化系统主要由垃圾分选机(2)、碾压机(7)、风干隧道(14)、气化炉(18b)、急冷塔(20)、除尘器(21)、净化塔(23)、压缩机(57)和合成气贮气柜(59)组成,其中:垃圾分选机(2)的有机质垃圾出口(4)连接到碾压机(7)的喂料口(6),碾压机(7)的出料口(8)连接到风干隧道(14)的料斗(9),风干隧道(14)的物料出口(16)连接到气化炉(18b)的料斗(1828),气化炉(18b)的合成气输出接口(1810b)连接到急冷塔(20),急冷塔(20)连接到除尘器(21),除尘器(21)的气体出口通过引风机(26)连接到净化塔(23)的合成气输入接口(234),净化塔(23)的合成气输出接口(231)连接到压缩机(57)的吸气接口,压缩机(57)的排气接口连接到合成气贮气柜(59);碾压机(7)的接液盘连接到消化器(33)的进料口(332)。为了回收余热加以利用,在气化炉(18b)与急冷塔(20)之间还设置有空气预热器(19)和余热锅炉(55),空气预热器(19)用来加热空气,加热后的空气作为风干装置的风源,余热锅炉用来吸收合成气中的热量,使合成气降温,余热锅炉吸收热量后生产蒸汽或热水,蒸汽可用于发电,热水提供生活使用;当在气化炉(18b)与急冷塔(20)之间设置空气预热器(19)和余热锅炉(55)时,改变气化炉(18b)与急冷塔(20)之间的连接为:气化炉(18b)的合成气输出接口(1810b)连接到空气预热器(19),空气预热器(19)连接到余热锅炉(55),余热锅炉(55)连接到急冷塔(20)。为了防止压缩机(57)发生液击事故和撤出合成气在压缩过程中产生的热量,在净化塔(23)与合成气贮气柜(59)之间还添置有脱液器(56)和冷却器(58);当在净化塔(23)与合成气贮气柜(59)之间添置脱液器(56)和冷却器(58)时,改变净化塔(23)与合成气贮气柜(59)之间的连接为:净化塔(23)的合成气输出接口(231)连接到脱液器(56),脱液器(56)连接到压缩机(57)的吸气接口,压缩机(57)的排气接口连接到冷却器(58),冷却器(58)连接到合成气贮气柜(59)。The utility model relates to a domestic waste conversion system that does not use conventional fuels for combustion support, including domestic waste gasification equipment, and is characterized in that the gasification system is mainly composed of a waste sorting machine (2), a rolling machine (7), and an air-drying tunnel (14) ), gasifier (18b), quenching tower (20), dust remover (21), purification tower (23), compressor (57) and synthesis gas storage tank (59), wherein: garbage sorting machine ( 2) the organic waste outlet (4) is connected to the feeding port (6) of the rolling machine (7), and the discharge port (8) of the rolling machine (7) is connected to the hopper (9) of the air-drying tunnel (14) , the material outlet (16) of the air-drying tunnel (14) is connected to the hopper (1828) of the gasification furnace (18b), and the synthesis gas output interface (1810b) of the gasification furnace (18b) is connected to the quenching tower (20), the quenching tower (20) is connected to dust remover (21), and the gas outlet of dust remover (21) is connected to the synthesis gas input interface (234) of purification tower (23) by induced draft fan (26), and the synthesis gas output of purification tower (23) The port (231) is connected to the suction port of the compressor (57), and the exhaust port of the compressor (57) is connected to the synthesis gas storage tank (59); the liquid receiving plate of the roller compactor (7) is connected to the digester (33) feed port (332). In order to recover waste heat and utilize it, an air preheater (19) and a waste heat boiler (55) are also arranged between the gasifier (18b) and the quench tower (20), and the air preheater (19) is used to heat the air. The heated air is used as the air source of the air drying device. The waste heat boiler is used to absorb the heat in the synthesis gas to cool down the temperature of the synthesis gas. After absorbing the heat, the waste heat boiler produces steam or hot water. The steam can be used for power generation, and the hot water is provided for domestic use; When the air preheater (19) and the waste heat boiler (55) are arranged between the gasifier (18b) and the quench tower (20), the connection between the gasifier (18b) and the quench tower (20) is changed as follows: The syngas output interface (1810b) of the gasifier (18b) is connected to the air preheater (19), the air preheater (19) is connected to the waste heat boiler (55), and the waste heat boiler (55) is connected to the quench tower (20 ). In order to prevent liquid hammer accidents in the compressor (57) and to remove the heat generated during the compression of the synthesis gas, a liquid separator (56) is also installed between the purification tower (23) and the synthesis gas storage tank (59). and cooler (58); when adding liquid remover (56) and cooler (58) between purification tower (23) and synthesis gas storage cabinet (59), change purification tower (23) and synthesis gas storage The connection between the gas cabinets (59) is: the synthesis gas output interface (231) of the purification tower (23) is connected to the liquid remover (56), and the liquid remover (56) is connected to the suction port of the compressor (57) , the exhaust port of the compressor (57) is connected to the cooler (58), and the cooler (58) is connected to the synthesis gas storage tank (59).
本实用新型的另一种不用常规燃料助燃的生活垃圾转化系统,包括生活垃圾焚烧设备,其特征是焚烧系统至少由碾压机(7)、风干隧道(14)、焚烧炉(18)、净化塔(23)和烟囱(22)组成,其中:碾压机(7)的出料口(8)连接到风干隧道(14)的料斗(9),风干隧道(14)的物料出口(16)连接到焚烧炉(18)的料斗(1828),焚烧炉(18)的烟气输出接口(1810)连接到净化塔(23)的烟气输入接口(234),净化塔(23)的烟气输出接口(231)通过引风机(27)连接到烟囱(22),这里的净化塔(23)同时兼作急冷设备、除尘设备和吸收设备。为了利用焚烧余热来加热空气,为风干装置提供热风源和为焚烧炉提供助燃热空气,在焚烧炉的烟气输出接口(1810)与净化塔(23)之间还设置有空气预热器(19)。为了排放的烟气得到更好的净化效果,在净化塔(23)的前级还设置有急冷塔(20)和除尘器(21),当在焚烧炉的烟气输出接口(1810)与净化塔(23)之间设置空气预热器(19)、急冷塔(20)和除尘器(21)时,改变烟气输出接口(1810)与净化塔(23)之间的连接为:烟气输出接口(1810)连接到空气预热器(19),空气预热器(19)连接到急冷塔(20),急冷塔(20)连接到除尘器(21),除尘器(21)通过引风机(26)连接到净化塔(23)的烟气输入接口(234)。在焚烧炉(18)上有锅壳(1812),烟气输出接口(1810)在锅壳(1812)上,焚烧炉(18)的燃烧室通过锅壳(1812)内的火管与烟气输出接口(1810)连通。Another domestic waste conversion system of the present utility model that does not use conventional fuel for combustion support includes domestic waste incineration equipment, and is characterized in that the incineration system is at least composed of a rolling machine (7), an air-drying tunnel (14), an incinerator (18), a purification Tower (23) and chimney (22) form, and wherein: the discharge opening (8) of rolling machine (7) is connected to the hopper (9) of air-drying tunnel (14), the material outlet (16) of air-drying tunnel (14) Be connected to the hopper (1828) of the incinerator (18), the flue gas output interface (1810) of the incinerator (18) is connected to the flue gas input interface (234) of the purification tower (23), and the flue gas of the purification tower (23) The output interface (231) is connected to the chimney (22) through the induced draft fan (27), and the purification tower (23) here also doubles as the quenching equipment, dust removal equipment and absorption equipment. In order to use the waste heat of incineration to heat the air, provide hot air source for the air-drying device and provide combustion-supporting hot air for the incinerator, an air preheater ( 19). In order to obtain a better purification effect for the discharged flue gas, a quenching tower (20) and a dust collector (21) are also arranged at the front stage of the purification tower (23). When the air preheater (19), the quenching tower (20) and the dust collector (21) are arranged between the towers (23), the connection between the flue gas output interface (1810) and the purification tower (23) is changed to: flue gas The output interface (1810) is connected to the air preheater (19), the air preheater (19) is connected to the quenching tower (20), and the quenching tower (20) is connected to the dust remover (21), and the dust remover (21) passes the lead The fan (26) is connected to the flue gas input interface (234) of the purification tower (23). There is a pot shell (1812) on the incinerator (18), and the flue gas output interface (1810) is on the pot shell (1812). The output interface (1810) is connected.
上述系统中,还设置有消化器(33),碾压机(7)的接液盘连接到消化器(33)的进料口(332),垃圾碾压液在消化器(33)中通过厌氧发酵生成沼气,把沼气送入焚烧炉作辅助燃料利用。In the above-mentioned system, a digester (33) is also provided, and the liquid receiving tray of the roller compactor (7) is connected to the feed port (332) of the digester (33), and the rubbish crushing liquid passes through the digester (33). Anaerobic fermentation generates biogas, which is sent to the incinerator as auxiliary fuel.
本实用新型的一种不用常规燃料助燃的生活垃圾转化系统中的焚烧设备,其特征是焚烧炉为烟气循环焚烧炉,主要由炉体、烟气循环管(1803)和循环风机(1817)组成,其中:炉体由回旋体炉墙构成,前高后低倾斜设置,回旋体炉墙的内层为耐火层(1806),中间层为保温层(1805),外层为钢外壳(1804);炉体内按运行工况分为烘干区(18-IV)、热解区(18-III)、气化/燃烧区(18-I)和第二燃烧区(18-II),各区域依次相邻相通,烘干区(18-IV)在炉内的前部,气化/燃烧区(18-I)在炉的后部,热解区(18-III)在烘干区(18-IV)与气化/燃烧区(18-I)的之间,第二燃烧区(18-II)在气化/燃烧区(18-I)的上方;烘干区(18-IV)的前端有喂料口(1801),喂料口(1801)的外端安装有螺旋进料器(1827),螺旋进料器(1827)上有垃圾料斗(1828),螺旋进料器(1827)的出料口伸进喂料口(1801);烘干区(18-IV)的前部上方有循环烟气输出接口(1802);排渣口(1822)在炉的尾部;循环烟气输入接口(1819)从气化/燃烧区(18-I)的炉墙接入;第二燃烧区(18-II)有二次风喷枪(1816)接入;烟气循环管(1803)连接在循环烟气输出接口(1802)和循环风机(1817)吸风口的之间,循环风机(1817)的出风口连接到循环烟气输入接口(1819);在第二燃烧区(18-II)的上方设置锅壳(1812),或在第二燃烧区(18-II)的火气出口设置窑炉;当在第二燃烧区(18-II)的上方设置锅壳(1812)时,烟气输出接口(1810)在锅壳(1812)上,第二燃烧区(18-II)通过火管(1811)与烟气输出接口(1810)进行连通。The utility model relates to an incineration device in a domestic garbage conversion system that does not use conventional fuels for combustion, and is characterized in that the incinerator is a flue gas circulation incinerator, and is mainly composed of a furnace body, a flue gas circulation pipe (1803) and a circulation fan (1817). Composition, wherein: the furnace body is composed of a revolving furnace wall, the front is high and the rear is low, and the inner layer of the revolving furnace wall is a refractory layer (1806), the middle layer is an insulation layer (1805), and the outer layer is a steel shell (1804 ); the furnace body is divided into a drying zone (18-IV), a pyrolysis zone (18-III), a gasification/combustion zone (18-I) and a second combustion zone (18-II) according to operating conditions, each The areas are adjacent to each other successively, the drying zone (18-IV) is at the front of the furnace, the gasification/combustion zone (18-I) is at the rear of the furnace, and the pyrolysis zone (18-III) is at the drying zone ( 18-IV) and the gasification/combustion zone (18-I), the second combustion zone (18-II) is above the gasification/combustion zone (18-I); drying zone (18-IV) The front end of the feed port (1801) is provided with a screw feeder (1827) at the outer end of the feed port (1801), and the screw feeder (1827) has a garbage hopper (1828), and the screw feeder (1827 ) into the feeding port (1801); there is a circulating flue gas output interface (1802) above the front of the drying area (18-IV); the slag discharge port (1822) is at the tail of the furnace; the circulating flue gas The input interface (1819) is connected from the furnace wall of the gasification/combustion zone (18-I); the secondary air spray gun (1816) is connected to the second combustion zone (18-II); the flue gas circulation pipe (1803) is connected Between the circulating flue gas output interface (1802) and the suction port of the circulating fan (1817), the air outlet of the circulating fan (1817) is connected to the circulating flue gas input interface (1819); in the second combustion zone (18-II) Set the pot shell (1812) above, or set the furnace at the fire gas outlet of the second combustion zone (18-II); when the pot shell (1812) is set above the second combustion zone (18-II), the flue gas The output interface (1810) is on the pot shell (1812), and the second combustion zone (18-II) communicates with the flue gas output interface (1810) through the fire pipe (1811).
本实用新型的另一种不用常规燃料助燃的生活垃圾转化系统中的焚烧设备,其特征是焚烧炉主要由炉体、烟气循环管(1803)和循环风机(1817)组成,其中:炉体由回旋体炉墙构成,前高后低倾斜设置,回旋体炉墙的内层为耐火层(1806),中间层为保温层(1805),外层为钢外壳(1804);炉体内按运行工况分为烘干区(18-IV)、热解区(18-III)、气化/燃烧区(18-I)和第二燃烧区(18-II),各区域依次相邻相通,烘干区(18-IV)在炉内的前部,气化/燃烧区(18-I)在炉的后部,热解区(18-III)在烘干区(18-IV)与气化/燃烧区(18-I)的之间,第二燃烧区(18-II)在气化/燃烧区(18-I)的上方;气化/燃烧区(18-I)的下方有风室(1831)和(1829),气化/燃烧区(18-I)与风室之间有炉排(1833)隔开,风室(1831)有风门(1832)接入,风室(1829)有风门(1830)接入;烘干区(18-IV)的前端有喂料口(1801),喂料口(1801)的外端安装有螺旋进料器(1827),螺旋进料器(1827)上有垃圾料斗(1828),螺旋进料器(1827)的出料口伸进喂料口(1801);烘干区(18-IV)的前部上方有循环烟气输出接口(1802);排渣口(1822)在炉的尾部;循环烟气输入接口(1819)从炉尾部的排渣口上方接入;第二燃烧区(18-II)有二次风喷枪(1816)接入;烟气循环管(1803)连接在循环烟气输出接口(1802)和循环风机(1817)吸风口的之间,循环风机(1817)的出风口连接到循环烟气输入接口(1819);在第二燃烧区(18-II)的上方设置锅壳(1812),或在第二燃烧区(18-II)的火气出口设置窑炉;当在第二燃烧区(18-II)的上方设置锅壳(1812)时,烟气输出接口(1810)在锅壳(1812)上,第二燃烧区(18-II)通过火管(1811)与烟气输出接口(1810)进行连通。Another incineration equipment in the domestic waste conversion system that does not use conventional fuels to support combustion of the utility model is characterized in that the incinerator is mainly composed of a furnace body, a flue gas circulation pipe (1803) and a circulation fan (1817), wherein: the furnace body Consisting of a revolving furnace wall, the front is high and the rear is low, and the inner layer of the revolving furnace wall is a refractory layer (1806), the middle layer is an insulation layer (1805), and the outer layer is a steel shell (1804); The working conditions are divided into drying zone (18-IV), pyrolysis zone (18-III), gasification/combustion zone (18-I) and second combustion zone (18-II), and each zone is adjacent to each other. The drying zone (18-IV) is at the front of the furnace, the gasification/combustion zone (18-I) is at the rear of the furnace, and the pyrolysis zone (18-III) is connected with the gasification zone (18-IV) Between the gasification/combustion zone (18-I), the second combustion zone (18-II) is above the gasification/combustion zone (18-I); there is wind below the gasification/combustion zone (18-I) Chambers (1831) and (1829), the gasification/combustion zone (18-I) is separated from the air chamber by a fire grate (1833), the air chamber (1831) is connected by a damper (1832), and the air chamber (1829 ) has a damper (1830) to access; the front end of the drying zone (18-IV) has a feeding port (1801), and the outer end of the feeding port (1801) is equipped with a screw feeder (1827), and the screw feeder Garbage hopper (1828) is arranged on (1827), and the discharge port of screw feeder (1827) stretches into feeding port (1801); Above the front part of drying area (18-IV) there is circulating smoke output interface ( 1802); the slag outlet (1822) is at the tail of the furnace; the circulating flue gas input interface (1819) is connected above the slag outlet at the furnace tail; the second combustion zone (18-II) has a secondary air spray gun (1816) Access; the flue gas circulation pipe (1803) is connected between the circulating flue gas output interface (1802) and the suction port of the circulating fan (1817), and the air outlet of the circulating fan (1817) is connected to the circulating flue gas input interface (1819) ; Pot shell (1812) is set above the second combustion zone (18-II), or kiln is set at the fire gas outlet of the second combustion zone (18-II); when in the second combustion zone (18-II) When the pot shell (1812) is arranged above, the flue gas output port (1810) is on the pot shell (1812), and the second combustion zone (18-II) communicates with the flue gas output port (1810) through the fire pipe (1811).
上述设备中,为了提高气化炉或焚烧炉内的炉温,使炉内的燃烧区达到1000℃以上的高温,以有利于把垃圾焚烧得彻底,减少焚烧烟气中污染物,在炉内的热解区、气化/燃烧区、第二燃烧区均不设水冷壁受热面或锅炉水管,气化炉或焚烧炉的耐火炉墙采用矾土水泥耐火混凝土浇筑,回旋体耐火炉墙具有蓄热和聚热作用,利于提高炉温,容易把垃圾燃料气化完全和燃烬。In the above equipment, in order to increase the furnace temperature in the gasification furnace or incinerator, make the combustion zone in the furnace reach a high temperature above 1000°C, so as to facilitate the complete incineration of garbage and reduce pollutants in the incineration flue gas. The pyrolysis zone, gasification/combustion zone and the second combustion zone do not have water-cooled wall heating surfaces or boiler water pipes. The refractory furnace wall of the gasification furnace or incinerator is poured with bauxite cement refractory concrete. The refractory furnace wall of the gyratory body has The heat storage and heat accumulation effect is beneficial to increase the furnace temperature, and it is easy to completely gasify and burn the garbage fuel.
本实用新型的有益效果是:把垃圾通过分选、碾压脱水和风干处理后,使垃圾燃料的低位发热值达到9700kj/kg以上,把垃圾碾压液用来生产沼气进行利用,不用常规燃料助燃就能在焚烧炉或气化炉内进行稳定燃烧;采用烟气循环气化燃烧工艺,有利于把垃圾焚烧得彻底,彻底瓦解剧毒物二恶英,减少焚烧烟气中污染物;把垃圾废弃物转化为高热值的二次清洁能源,进行综合利用,变废为宝。本实用新型与现有技术相比,具有如下优点:对生活垃圾能达到完全的消纳处理,排放烟气中污染物含量低,设备结构简单,投资费用低,易于普及。The beneficial effects of the utility model are: after the garbage is sorted, rolled and dehydrated, and air-dried, the low calorific value of the garbage fuel can reach more than 9700kj/kg, and the garbage rolling liquid can be used to produce biogas for utilization without conventional fuel Combustion-supporting can carry out stable combustion in the incinerator or gasifier; the use of flue gas circulation gasification combustion technology is conducive to completely incinerating garbage, completely disintegrating highly toxic dioxins, and reducing pollutants in the incineration flue gas; Garbage waste is transformed into secondary clean energy with high calorific value for comprehensive utilization and turning waste into treasure. Compared with the prior art, the utility model has the following advantages: the domestic waste can be completely absorbed and treated, the pollutant content in the discharged flue gas is low, the equipment structure is simple, the investment cost is low, and it is easy to popularize.
附图说明 Description of drawings
本实用新型提供下列附图作进一步的说明,但各附图及以下的具体实施方式均不构成对本实用新型的限制:The utility model provides the following drawings for further description, but each accompanying drawing and the following specific implementation methods do not constitute a limitation to the utility model:
图1是本实用新型的一种生活垃圾焚烧法转化的工作流程方框图。Fig. 1 is a block diagram of the working process of a kind of domestic waste incineration transformation of the utility model.
图2是本实用新型的一种把生活垃圾转化为合成气的工作流程方框图。Fig. 2 is a block diagram of a working process for converting domestic waste into synthesis gas of the present invention.
图3是本实用新型的另一种把生活垃圾转化为合成气的工作流程方框图。Fig. 3 is a block diagram of another working process for converting domestic waste into synthesis gas according to the present invention.
图4是本实用新型的一种生活垃圾焚烧法转化的系统图。Fig. 4 is a system diagram of conversion of domestic waste by incineration method of the present utility model.
图5是本实用新型的另一种生活垃圾焚烧法转化的系统图。Fig. 5 is another system diagram of domestic waste incineration transformation of the present utility model.
图6是本实用新型的一种把生活垃圾转化为合成气的系统图。Fig. 6 is a system diagram of the utility model for converting domestic waste into syngas.
图7是本实用新型的一种焚烧生活垃圾的烟气循环焚烧炉结构图。Fig. 7 is a structural diagram of a flue gas circulation incinerator for incinerating household garbage of the present invention.
图8是本实用新型的另一种焚烧生活垃圾的烟气循环焚烧炉结构图。Fig. 8 is a structural diagram of another flue gas circulation incinerator for incinerating domestic waste of the present invention.
图中:1.垃圾料斗,2.垃圾分选机,3.无机物出口,4.有机质垃圾出口,5.输送带,6.碾压机喂料口,7.碾压机,8.碾压机出料口,9.料斗,10.风干隧道内的螺旋推送器,11.引风机,12.风干隧道的出风接口,13.脱臭净化器,14.风干隧道,15.风干隧道的进风接口,16.风干隧道的物料出口,17.鼓风机,17b.高压风机,18.焚烧炉,18b.气化炉,19.空气预热器,20.急冷塔,21.除尘器,22.烟囱,23.净化塔,24.烟管,26.引风机,27.引风机,28.风量调节器,29.吸收剂输送泵,30.吸收剂补充仓,31.水封式渣池,32.沼气输送管,33.消化器,34.垃圾碾压液输送管,35.垃圾渗沥液输送管,36.垃圾渗沥液输送管,37.渗沥液池坑,38.垃圾渗沥液输送泵,39.垃圾贮坑,40.废金属贮坑,41.无机物贮坑,42.输送带,43.磁选机,44.垃圾运输车,45.卸料平台,46.风幕,47.卸料车辆调度视窗,48.抽风机,49.抓斗,50.吊机行车操作视窗,51.吊机行车,52.抽风机,53.输风管,54.螺旋挤压机,55.余热锅炉,56.脱液器,57.压缩机,58.冷却器,59.合成气贮气柜,60.等离子体喷枪,201.冷却剂输出接口,202.冷却剂输入接口,231.烟气/合成气输出接口,232.除沫器,233.吸收剂喷管接口,234.烟气/合成气输入接口,235.吸收剂回流接口,331.沼气输出接口,332.消化器进料口,1801.喂料口,1802.循环烟气输出接口,1803.烟气循环管,1804.钢外壳,1805.保温层,1806.回旋体耐火层,1807.温度传感器,1808.隔热层,1809.烟气室,1810.烟气输出接口,1810b.合成气输出接口,1811.火管,1812.锅壳,1813.烟气室,1814.火口,1815.反射拱,1816.二次风喷枪,1817.循环风机,1818.沼气燃烧喷枪,1818b.沼气输入接口,1819.循环烟气输入接口,1820.一次助燃空气输入接口,1821.后点火/操作门,1822.排渣口,1823.视镜,1824.温度传感器,1825.视镜,1826.温度传感器,1827.螺旋进料器,1828.垃圾料斗,1829.后风室,1830.后风门,1831.前风室,1832.前风门,1833.往复炉排,1834.水封,1835.炉排变速箱,18-I.气化/燃烧区,18-II.第二燃烧区,18-III.热解区,18-IV.烘干区。In the figure: 1. Garbage hopper, 2. Garbage sorting machine, 3. Inorganic waste export, 4. Organic waste export, 5. Conveyor belt, 6. Roller feeding port, 7. Roller, 8. Roller Press outlet, 9. Hopper, 10. Screw propeller in air-drying tunnel, 11. Induced fan, 12. Air outlet interface of air-drying tunnel, 13. Deodorizing purifier, 14. Air-drying tunnel, 15. Air-drying tunnel Air inlet interface, 16. Material outlet of air drying tunnel, 17. Blower, 17b. High pressure fan, 18. Incinerator, 18b. Gasifier, 19. Air preheater, 20. Quenching tower, 21. Dust collector, 22 .Chimney, 23. Purification tower, 24. Smoke pipe, 26. Induced fan, 27. Induced fan, 28. Air volume regulator, 29. Absorbent delivery pump, 30. Absorbent replenishment bin, 31. Water-sealed slag pool , 32. Biogas pipeline, 33. Digester, 34. Garbage rolling fluid pipeline, 35. Garbage leachate pipeline, 36. Garbage leachate pipeline, 37. Leachate pit, 38. Garbage Leachate delivery pump, 39. Garbage storage pit, 40. Scrap metal storage pit, 41. Inorganic matter storage pit, 42. Conveyor belt, 43. Magnetic separator, 44. Garbage transport vehicle, 45. Unloading platform, 46 .Air curtain, 47. Unloading vehicle scheduling window, 48. Exhaust fan, 49. Grab bucket, 50. Crane driving operation window, 51. Crane driving, 52. Exhaust fan, 53. Air duct, 54. Spiral Extrusion machine, 55. Waste heat boiler, 56. Dehydrator, 57. Compressor, 58. Cooler, 59. Syngas storage tank, 60. Plasma spray gun, 201. Coolant output interface, 202. Coolant Input interface, 231. Flue gas/synthesis gas output interface, 232. Demister, 233. Absorbent nozzle interface, 234. Flue gas/synthesis gas input interface, 235. Absorbent return interface, 331. Biogas output interface, 332. Digester feed port, 1801. Feed port, 1802. Circulating flue gas output interface, 1803. Flue gas circulation pipe, 1804. Steel shell, 1805. Insulation layer, 1806. Rotary body refractory layer, 1807. Temperature sensor , 1808. Insulation layer, 1809. Flue gas chamber, 1810. Flue gas output interface, 1810b. Syngas output interface, 1811. Fire pipe, 1812. Pot shell, 1813. Flue gas chamber, 1814. Fire port, 1815. Reflection Arch, 1816. Secondary air spray gun, 1817. Circulation fan, 1818. Biogas combustion spray gun, 1818b. Biogas input interface, 1819. Circulating flue gas input interface, 1820. Primary combustion air input interface, 1821. Rear ignition/operating door, 1822. Slag outlet, 1823. Sight mirror, 1824. Temperature sensor, 1825. Sight mirror, 1826. Temperature sensor, 1827. Screw feeder, 1828. Garbage hopper, 1829. Rear air chamber, 1830. Rear air door, 1831 . Front air chamber, 1832. Front air door, 1833. Reciprocating grate, 1 834. Water seal, 1835. Grate gearbox, 18-I. Gasification/combustion zone, 18-II. Second combustion zone, 18-III. Pyrolysis zone, 18-IV. Drying zone.
具体实施方式 Detailed ways
图1所示的生活垃圾焚烧法转化工作流程中,主要由垃圾分选、碾压/脱水、风干/输送、气化/焚烧、热能利用、烟气急冷、除尘/净化、垃圾碾压液消化处理、无机物制砖等工序组成,其中,焚烧炉为烟气循环焚烧炉。把混有砖石、泥砂等无机物的混合垃圾通过机械分选或人工分选,选出有机质垃圾,再把有机质垃圾进行碾压脱水,把碾压脱水过程中产生的垃圾碾压液和垃圾贮坑的垃圾渗沥液送入消化器用厌氧发酵法生产沼气,沼气用于焚烧炉的辅助燃料,消化的残渣残液作肥料利用;把碾压脱水后的有机质垃圾通过风干装置进一步除去水分,再把经过碾压脱水和风干处理后的垃圾燃料由炉的前端送入烟气循环焚烧炉,一次助燃风从炉的后端进入焚烧炉内,炉内的气态物与垃圾燃料逆向运行;炉内气化物和烟气混合,从炉的前端引出,通过烟气循环回路从炉的后端返回炉内进行循环气化燃烧,以瓦解剧毒物二恶英、减少烟气中污染物和减少热能流失,垃圾燃料热解后的垃圾炭用一次助燃风进行燃烧,炉内的可燃性气体及悬浮的可燃颗粒用二次风进行燃烧,直至燃烬,燃烬的灰渣从炉的后端排出,灰渣作肥料利用;垃圾炭及垃圾气化物燃烧产生的热能,其中一部分热能以循环烟气为载体,提供给炉内垃圾燃料烘干、热解和气化所需,一部分热能通过锅炉吸纳,生产蒸汽或热水,蒸汽可用于发电,热水提供给生产或生活使用;焚烧炉内生成的高温烟气经锅炉和空气预热器吸收热量降温至800℃后,再通过急冷塔进行快速降温至200℃以下,以避免烟气中的含氯有机物重新生成二恶英,然后把烟气通过除尘/净化处理,用氢氧化钙浆液或氢氧化钠溶液吸收烟气中氯化物和硫化物,再把净化处理后的烟气通过引风机、烟囱排入大气。本实施例中,用鼓风机把垃圾贮坑上方的空气送入空气预热器加热,再把热空气送入风干装置用于吹干垃圾燃料;又把经过空气预热器加热的空气作为一次助燃风送入焚烧炉助燃和作为二次风送入焚烧炉搅动助燃。把分选工序选出的无机物通过废金属和废电池回收后进行粉碎,用作制砖原料,生产免烧砖。In the conversion work flow of domestic waste incineration shown in Figure 1, it mainly consists of waste sorting, rolling/dehydration, air drying/transportation, gasification/incineration, heat energy utilization, flue gas quenching, dust removal/purification, and waste rolling liquid digestion. Treatment, inorganic bricks and other processes, in which the incinerator is a flue gas circulation incinerator. The mixed garbage mixed with inorganic substances such as masonry, mud and sand is mechanically sorted or manually sorted to select the organic garbage, and then the organic garbage is rolled and dehydrated, and the garbage rolling liquid and garbage generated during the rolling and dehydrating process are separated. The garbage leachate from the storage pit is sent to the digester to produce biogas by anaerobic fermentation. The biogas is used as auxiliary fuel for the incinerator, and the digested residue is used as fertilizer; the organic waste after rolling and dehydration is further removed by air drying equipment , and then the garbage fuel that has been rolled, dehydrated and air-dried is sent from the front end of the furnace to the flue gas circulation incinerator, and the primary combustion-supporting air enters the incinerator from the rear end of the furnace, and the gaseous matter in the furnace and the garbage fuel run in reverse; The gasification and flue gas in the furnace are mixed, drawn from the front end of the furnace, and returned to the furnace from the rear end of the furnace through the flue gas circulation loop for circular gasification and combustion, so as to disintegrate highly toxic dioxins, reduce pollutants and To reduce heat energy loss, the garbage charcoal after pyrolysis of garbage fuel is burned with primary combustion-supporting air, and the combustible gas and suspended combustible particles in the furnace are burned with secondary air until it is burnt, and the ash after burning The ash is used as fertilizer; the heat energy generated by the combustion of garbage charcoal and garbage gasification, part of the heat energy is carried by the circulating flue gas, which is provided for the drying, pyrolysis and gasification of the garbage fuel in the furnace, and part of the heat energy is passed through the boiler. Absorption, production of steam or hot water, steam can be used for power generation, hot water is provided for production or domestic use; the high-temperature flue gas generated in the incinerator is cooled to 800°C by the boiler and air preheater, and then passed through the quench tower Rapidly lower the temperature to below 200°C to avoid the regeneration of dioxins from chlorine-containing organic compounds in the flue gas, then pass the flue gas through dust removal/purification treatment, and use calcium hydroxide slurry or sodium hydroxide solution to absorb chloride and sulfur in the flue gas The purified flue gas is discharged into the atmosphere through the induced draft fan and the chimney. In this embodiment, a blower is used to send the air above the garbage storage pit into the air preheater for heating, and then the hot air is sent into the air drying device to dry the garbage fuel; the air heated by the air preheater is used as a combustion aid The wind is sent into the incinerator to support combustion and sent to the incinerator as secondary air to stir and support combustion. The inorganic substances selected in the sorting process are recycled through waste metals and waste batteries, and then crushed to be used as raw materials for brick making to produce unburned bricks.
图2所示的把生活垃圾转化为合成气的工作流程中,主要由垃圾分选、碾压/脱水、风干/输送、气化法转化、热能利用、合成气急冷、除尘/净化、合成气压缩贮存、垃圾碾压液消化处理、无机物制砖等工序组成,其中,气化炉为烟气循环气化炉。把混有砖石、泥砂等无机物的混合垃圾通过机械分选或人工分选,选出有机质垃圾,再把有机质垃圾用碾压设备进行碾压脱水,把碾压脱水过程中产生的垃圾碾压液和垃圾贮坑的垃圾渗沥液送入消化器用厌氧发酵法生产沼气,沼气送入气化炉进行重整处理,消化后的残渣残液作肥料利用;把碾压脱水后的有机质垃圾通过风干装置进一步除去水分,再把经过碾压脱水和风干处理后的垃圾燃料由烟气循环气化炉的前端送入炉内,把空气和水蒸汽作为气化剂从炉的后端送入气化炉内,使垃圾燃料以热化学方式转化为合成气;炉内生成的气化物和烟气的混合物,从炉的前端引出,通过烟气循环回路从炉的后端返回炉内进行循环气化,同时瓦解剧毒物二恶英;垃圾燃料热解后的垃圾炭用空气助燃进行燃烧,直至燃烬,燃烬的灰渣从炉的后端排出,灰渣作肥料利用;垃圾炭燃烧产生的热能,以循环烟气为载体,提供给炉内垃圾燃料烘干、热解和气化所需;气化炉内生成的高温合成气从炉的中段抽出,经锅炉和空气预热器吸收热量降温至800℃后,再通过急冷塔进行快速降温至200℃以下,以避免合成气中的含氯有机物重新生成二恶英,然后把合成气通过除尘/净化处理,用氢氧化钙浆液或氢氧化钠溶液吸收合成气中氯化物和硫化物,再把净化处理后的合成气通过压缩机送入气柜备用,合成气可作为二次清洁能源利用。本实施例中,用鼓风机把垃圾贮坑上方的空气送入空气预热器加热,再把热空气送入风干装置用于吹干垃圾燃料,又把热空气送入气化炉助燃,把垃圾残炭燃烬。把分选工序选出的无机物通过废金属和废电池回收后进行粉碎,用作制砖原料,生产免烧砖。In the workflow of converting domestic waste into syngas as shown in Figure 2, it mainly consists of waste sorting, rolling/dehydration, air drying/transportation, gasification conversion, heat energy utilization, syngas quenching, dust removal/purification, syngas Compression storage, garbage rolling liquid digestion and treatment, inorganic brick making and other processes, in which the gasifier is a flue gas circulation gasifier. The mixed garbage mixed with inorganic substances such as masonry, mud and sand is sorted mechanically or manually to select organic waste, and then the organic waste is dehydrated by rolling equipment, and the waste generated during the rolling dehydration process is crushed. The landfill leachate from the pressure liquid and garbage storage pits is sent to the digester to produce biogas by anaerobic fermentation, and the biogas is sent to the gasifier for reforming treatment, and the residue after digestion is used as fertilizer; the organic matter after rolling and dehydration The waste is further removed by the air-drying device, and then the waste fuel after rolling dehydration and air-drying is sent into the furnace from the front end of the flue gas circulation gasification furnace, and air and water vapor are sent as gasification agents from the rear end of the furnace. into the gasification furnace to convert waste fuel into synthetic gas in a thermochemical way; the mixture of gasification and flue gas generated in the furnace is drawn from the front end of the furnace and returned to the furnace from the rear end of the furnace through the flue gas circulation loop Circular gasification, while disintegrating the highly toxic dioxin; the garbage charcoal after pyrolysis of garbage fuel is burned with air support until it burns, and the ashes of the ashes are discharged from the rear end of the furnace, and the ash is used as fertilizer; garbage The heat energy generated by charcoal combustion, with the circulating flue gas as the carrier, is provided to the waste fuel in the furnace for drying, pyrolysis and gasification; the high-temperature syngas generated in the gasification furnace is extracted from the middle of the furnace, and is preheated by boiler and air After absorbing heat and cooling down to 800°C, the temperature is quickly cooled to below 200°C through the quenching tower to avoid the regeneration of dioxins from the chlorine-containing organic substances in the synthesis gas, and then the synthesis gas is treated by dust removal/purification, and calcium hydroxide is used to The slurry or sodium hydroxide solution absorbs the chloride and sulfide in the synthesis gas, and then the purified synthesis gas is sent to the gas cabinet through the compressor for standby, and the synthesis gas can be used as a secondary clean energy. In this embodiment, a blower is used to send the air above the garbage storage pit into the air preheater for heating, then the hot air is sent into the air drying device for drying the garbage fuel, and then the hot air is sent into the gasifier for combustion, and the garbage Ashes of charcoal. The inorganic substances selected in the sorting process are recycled through waste metals and waste batteries, and then crushed to be used as raw materials for brick making to produce unburned bricks.
图3所示另一种把生活垃圾转化为合成气的工作流程中,与图2所示实施例不同的是:气化炉为等离子体气化炉,等离子体气化炉不用空气或氧气助燃,垃圾燃料热解后的垃圾炭用等离子体喷枪进行燃烧;等离子体喷枪的工作气体为水蒸汽,把水蒸汽作为工作气送入等离子体喷枪,水蒸汽在等离子体喷枪内被加热到3100℃以上,水分子被分解和活化,生成H、H2、O、O2和H2O*的活性化学物,然后喷入气化炉内,与垃圾炭进行气化反应,生成一氧化碳和氢气,同时把残炭燃烬,燃烬的灰渣可用于生产水泥或肥料。同时,把氧化钙粉料喷入气化炉内,用氧化钙吸收二氧化碳的放热反应来提供给炉内垃圾燃料进行烘干、热解和气化的热量所需,以减少等离子体喷枪的电能消耗;在气化炉内,氧化钙吸收二氧化碳生成碳酸钙,与炉内生成的气化物、烟气混合,从炉的前端引出,通过气固分离器进行分离,分离出的气化物和烟气通过循环回路从炉的后端返回气化炉内进行循环气化,分离出的碳酸钙送入氧化钙再生炉进行煅烧,煅烧温度为900~1100℃,使碳酸钙再生为氧化钙粉料,再把氧化钙粉料送入气化炉进行循环利用。本实施例中,由于不使用空气或氧气助燃,气化炉生成的合成气热值高、品质好,不仅可作城市煤气利用,还可用于生产氢气、甲醇、二甲醚的原料气。As shown in Figure 3, another workflow for converting domestic waste into syngas is different from the embodiment shown in Figure 2 in that the gasifier is a plasma gasifier, and the plasma gasifier does not use air or oxygen for combustion , the garbage charcoal after pyrolysis of garbage fuel is burned with a plasma torch; the working gas of the plasma torch is water vapor, and the water vapor is sent into the plasma torch as the working gas, and the water vapor is heated to 3100°C in the plasma torch Above, water molecules are decomposed and activated to generate active chemicals of H, H 2 , O, O 2 and H 2 O * , which are then sprayed into the gasifier and reacted with garbage charcoal to generate carbon monoxide and hydrogen, At the same time, the residual charcoal is burned, and the ashes of the burnt can be used to produce cement or fertilizer. At the same time, the calcium oxide powder is sprayed into the gasification furnace, and the exothermic reaction of calcium oxide absorbing carbon dioxide is used to provide the heat required for drying, pyrolysis and gasification of the garbage fuel in the furnace, so as to reduce the electric energy of the plasma spray gun Consumption; in the gasification furnace, calcium oxide absorbs carbon dioxide to generate calcium carbonate, which is mixed with gasified products and flue gas generated in the furnace, drawn from the front end of the furnace, separated by a gas-solid separator, and the separated gasified products and flue gas Return to the gasification furnace from the back end of the furnace through a circulation loop for circular gasification, and the separated calcium carbonate is sent to the calcium oxide regeneration furnace for calcination at a temperature of 900-1100°C to regenerate calcium carbonate into calcium oxide powder. Then the calcium oxide powder is sent to the gasifier for recycling. In this example, since no air or oxygen is used to support combustion, the synthesis gas generated by the gasifier has high calorific value and good quality, and can be used not only as city gas, but also as raw material gas for producing hydrogen, methanol, and dimethyl ether.
图4所示的实施例中,生活垃圾焚烧法转化的系统主要由卸料平台(45)、垃圾贮坑(39)、吊机行车(51)、碾压机(7)、风干隧道(14)、焚烧炉(18)、空气预热器(19)、急冷塔(20)、除尘器(21)、净化塔(23)、烟囱(22)和消化器(33)组成,其中:焚烧炉(18)为烟气循环模式的焚烧炉,由烟气循环管(1803)和循环风机(1817)构成炉外的烟气循环回路,连接在焚烧炉的循环烟气输出接口(1802)与循环烟气输入接口(1819)之间;焚烧炉(18)的前端喂料口(1801)有螺旋进料器(1827)的出料口接入,螺旋进料器(1827)上有料斗(1828);焚烧炉(18)的燃烧区上方设置锅壳(1812),锅壳(1812)上有烟气输出接口(1810),焚烧炉的燃烧室通过锅壳(1812)内的火管与烟气输出接口(1810)连通;风干隧道(14)内有螺旋推送器(10),用来推动风干物料,螺旋推送器(10)由设置在风干隧道外的变速箱驱动。系统投入运行时,垃圾运输车在卸料平台(45)把垃圾卸入垃圾贮坑(39),吊机行车(51)利用抓斗(49)把垃圾贮坑(39)的垃圾投入到垃圾分选机(2)的料斗(1)。垃圾分选机(2)的有机质垃圾出口(4)通过输送带(5)连接到碾压机(7)的喂料口(6),碾压机(7)的出料口(8)连接到风干隧道(14)的料斗(9),风干隧道(14)的物料出口(16)连接到焚烧炉(18)的料斗(1828),焚烧炉(18)的烟气输出接口(1810)通过烟管连接到空气预热器(19),空气预热器(19)通过烟管连接到急冷塔(20),急冷塔(20)通过烟管连接到除尘器(21),除尘器(21)通过烟管连接到引风机(26)的吸风口,引风机(26)的出风口通过烟管连接到净化塔(23)的烟气输入接口(234),烟气经塔内净化及除沫器(232)除去水沫后从烟气输出接口(231)被引出净化塔,净化塔(23)的烟气输出接口(231)通过烟管连接到引风机(27)的吸风口,引风机(27)的出风口通过烟管连接到烟囱(22),净化后的烟气通过烟囱(22)排入大气;焚烧炉(18)的尾端下方有水封式渣池(31),焚烧炉排出的灰渣进入水封式渣池。本实施例中,垃圾分选机(2)的无机物出口(3)排出的无机物通过输送带(42)送入无机物贮坑(41),在输送带(42)的上方设置磁选机(43),用来回收废铁,回收的废铁送入废金属贮坑(40);从垃圾分选机(2)接取的垃圾渗沥液通过输送管(35)送入到消化器(33)的进料口(332);从碾压机(7)接取的垃圾碾压液通过输送管(34)送入到消化器(33)的进料口(332);垃圾贮坑(39)的垃圾渗沥液汇入池坑(37),再通过输送泵(38)和输送管(36)送入消化器(33)的进料口(332);消化器(33)生成的沼气由输出接口(331)和沼气输送管(32)送入沼气燃烧喷枪(1818),作为焚烧炉的辅助燃料利用;垃圾卸料平台(45)和垃圾贮坑(39)上方的空气分别通过抽风机(48)和(52)送入输风管(53),再通过鼓风机(17)送入空气预热器(19),加热后的热空气通过风管和风干隧道的进风接口(15)进入风干隧道(14),作用后从风干隧道的出风接口(12)抽出,通过风管和引风机(11)送入脱臭净化器(13)处理后排放;空气预热器(19)又通过风管连接到风量调节器(28),风量调节器(28)连接到焚烧炉的一次助燃空气输入接口(1820),运行时,控制输入到炉内的一次助燃空气的温度在120~180℃之间;高压风机(17b)的吸风口连接到风管(53),高压风机(17b)的出风口连接到空气预热器(19)的二次风加热盘管,二次风加热盘管连接到焚烧炉的二次风喷枪(1816),把加热后的热空气喷入焚烧炉起搅动助燃作用;净化塔(23)的附属设备有吸收剂输送泵(29)和吸收剂补充仓(30),吸收剂输送泵(29)及其连接管道构成吸收剂循环回路,吸收剂输送泵(29)的出口连接到净化塔(23)的吸收剂喷管接口(233),氢氧化钙浆液或氢氧化钠溶液在塔内喷淋,再通过回流接口(235)及连接管道回至输送泵(29),吸收剂补充仓(30)连接在吸收剂输送泵(29)的吸口回路上。In the embodiment shown in Fig. 4, the system that domestic waste incineration method transforms mainly consists of unloading platform (45), rubbish storage pit (39), crane driving (51), rolling machine (7), air-drying tunnel (14) ), incinerator (18), air preheater (19), quenching tower (20), dust collector (21), purification tower (23), chimney (22) and digester (33), wherein: incinerator (18) It is an incinerator with flue gas circulation mode. The flue gas circulation loop outside the furnace is formed by the flue gas circulation pipe (1803) and the circulation fan (1817). Between the flue gas input interface (1819); the front feed port (1801) of the incinerator (18) has the discharge port of the screw feeder (1827) to access, and the screw feeder (1827) has a hopper (1828 ); a pot shell (1812) is arranged above the combustion zone of the incinerator (18), and a flue gas output interface (1810) is arranged on the pot shell (1812); The air output interface (1810) is connected; there is a screw propeller (10) in the air-drying tunnel (14) to push the air-dried material, and the screw pusher (10) is driven by a gearbox arranged outside the air-drying tunnel. When the system is put into operation, the garbage transport vehicle unloads the garbage into the garbage storage pit (39) on the unloading platform (45), and the crane driving (51) uses the grab bucket (49) to drop the garbage from the garbage storage pit (39) into the garbage storage pit (39). The hopper (1) of the sorting machine (2). The organic waste outlet (4) of the garbage sorting machine (2) is connected to the feed port (6) of the roller compactor (7) through the conveyor belt (5), and the discharge port (8) of the roller compactor (7) is connected to To the hopper (9) of the air-drying tunnel (14), the material outlet (16) of the air-drying tunnel (14) is connected to the hopper (1828) of the incinerator (18), and the flue gas output interface (1810) of the incinerator (18) passes through The smoke pipe is connected to the air preheater (19), and the air preheater (19) is connected to the quench tower (20) by the smoke pipe, and the quench tower (20) is connected to the dust collector (21) by the smoke pipe, and the dust collector (21 ) is connected to the suction port of the induced draft fan (26) through the smoke pipe, and the air outlet of the induced fan (26) is connected to the flue gas input interface (234) of the purification tower (23) through the smoke pipe, and the flue gas is purified and removed in the tower After the foamer (232) removes the water foam, it is drawn out of the purification tower from the flue gas output interface (231), and the flue gas output interface (231) of the purification tower (23) is connected to the suction port of the induced draft fan (27) through a smoke pipe, and the induced draft fan The air outlet of (27) is connected to chimney (22) by flue pipe, and the flue gas after the purification is discharged into atmosphere by chimney (22); The ash discharged from the furnace enters the water-sealed slag pool. In this embodiment, the inorganic matter discharged from the inorganic matter outlet (3) of the garbage sorting machine (2) is sent into the inorganic matter storage pit (41) through the conveyer belt (42), and a magnetic separator is set above the conveyer belt (42). machine (43), used to recycle scrap iron, and the recycled scrap iron is sent to the scrap metal storage pit (40); the garbage leachate received from the garbage sorting machine (2) is sent to the digester through the conveying pipe (35) The feed port (332) of the device (33); the rubbish rolling fluid received from the rolling machine (7) is sent to the feed port (332) of the digester (33) through the delivery pipe (34); The garbage leachate in the pit (39) merges into the pool pit (37), and then is sent into the feed inlet (332) of the digester (33) through the delivery pump (38) and the delivery pipe (36); the digester (33) The generated biogas is sent to the biogas combustion spray gun (1818) by the output interface (331) and the biogas delivery pipe (32), and is used as auxiliary fuel for the incinerator; the air above the garbage unloading platform (45) and the garbage storage pit (39) Sent into the air delivery pipe (53) through the exhaust fans (48) and (52) respectively, and then into the air preheater (19) through the blower (17), and the heated hot air passes through the air duct and the air inlet of the air-drying tunnel. The interface (15) enters the air-drying tunnel (14), and is extracted from the air outlet interface (12) of the air-drying tunnel after the action, and is sent to the deodorizing purifier (13) through the air duct and the induced draft fan (11) to be discharged after treatment; the air preheater (19) is connected to the air volume regulator (28) through the air duct, and the air volume regulator (28) is connected to the primary combustion-supporting air input interface (1820) of the incinerator. During operation, the temperature of the primary combustion-supporting air input into the furnace is controlled. Between 120 and 180°C; the suction port of the high-pressure fan (17b) is connected to the air pipe (53), and the air outlet of the high-pressure fan (17b) is connected to the secondary air heating coil of the air preheater (19). The secondary air heating coil is connected to the secondary air spray gun (1816) of the incinerator, and the heated hot air is sprayed into the incinerator to stir and support combustion; the auxiliary equipment of the purification tower (23) has an absorbent delivery pump (29) and Absorbent replenishment chamber (30), absorbent delivery pump (29) and its connecting pipes constitute the absorbent circulation loop, and the outlet of absorbent delivery pump (29) is connected to the absorbent nozzle interface (233) of purification tower (23) , calcium hydroxide slurry or sodium hydroxide solution is sprayed in the tower, and then returns to the delivery pump (29) through the return interface (235) and the connecting pipeline, and the absorbent replenishment warehouse (30) is connected to the absorbent delivery pump (29) on the suction circuit.
图5所示的实施例中,生活垃圾焚烧法转化的系统与图4实施例的不同之处为:把风干隧道(14)与烟气循环焚烧炉(18)进行同轴联结,组合为一体,前半部为风干隧道,后半部为烟气循环焚烧炉,循环烟气输出接口(1802)从风干隧道(14)与焚烧炉(18)的结合部位接出,然后通过烟气循环管(1803)和循环风机(1817)连接到炉后部的循环烟气输入接口(1819);在风干隧道(14)的前部端面上设置有螺旋挤压机(54),螺旋挤压机(54)兼有挤压脱水和把物料送入风干隧道的功能,螺旋挤压机(54)挤出的垃圾渗沥液通过输送管送入消化器(33)的进料口(332);在焚烧炉燃烧区的下方设置风室(1831),焚烧炉的燃烧区与风室(1831)之间有炉排,系统运行时,一次助燃风通过风门(1832)进入到风室(1831),再通过炉排的风孔进入到燃烧区。In the embodiment shown in Fig. 5, the difference between the system of domestic waste incineration conversion and the embodiment in Fig. 4 is that the air-drying tunnel (14) and the flue gas circulation incinerator (18) are coaxially connected and combined into one , the front half is an air-drying tunnel, the second half is a flue gas circulation incinerator, and the circulating flue gas output interface (1802) is connected from the junction of the air-drying tunnel (14) and the incinerator (18), and then passes through the flue gas circulation pipe ( 1803) and circulating blower (1817) are connected to the circulating flue gas input interface (1819) at the rear of the furnace; a screw extruder (54) is arranged on the front end face of the air-drying tunnel (14), and the screw extruder (54 ) has the function of extruding dehydration and sending the material into the air-drying tunnel, and the garbage leachate extruded by the screw extruder (54) is sent into the feed port (332) of the digester (33) through the delivery pipe; An air chamber (1831) is arranged below the combustion area of the furnace, and there is a fire grate between the combustion area of the incinerator and the air chamber (1831). Enter the combustion zone through the air holes of the grate.
图6所示的实施例中,生活垃圾气化法转化的系统主要由卸料平台(45)、垃圾贮坑(39)、吊机行车(51)、垃圾分选机(2)、碾压机(7)、风干隧道(14)、气化炉(18b)、等离子体喷枪(60)、空气预热器(19)、余热锅炉(55)、急冷塔(20)、除尘器(21)、净化塔(23)、脱液器(56)、压缩机(57)、冷却器(58)、合成气贮气柜(59)和消化器(33)组成,其中:气化炉(18b)为烟气循环模式的等离子体气化炉,等离子体喷枪(60)安装在气化炉的燃烧区侧墙上,炉外的烟气循环回路由烟气循环管(1803)和循环风机(1817)构成,烟气循环回路连接在气化炉前部的循环烟气输出接口(1802)与气化炉尾部的循环烟气输入接口(1819)之间;气化炉(18b)的前端喂料口(1801)有螺旋进料器(1827)的出料口接入,螺旋进料器(1827)上有料斗(1828);气化炉燃烧区的侧墙上还有沼气输入接口(1818b);合成气输出接口(1810b)从气化炉(18b)的中部位置接出;风干隧道(14)内有螺旋推送器(10),用来推动风干物料,螺旋推送器(10)由设置在风干隧道外的变速箱驱动。系统投入运行时,垃圾运输车在卸料平台(45)把垃圾卸入垃圾贮坑(39),吊机行车(51)利用抓斗(49)把垃圾贮坑(39)的垃圾投入到垃圾分选机(2)的料斗(1)。垃圾分选机(2)的有机质垃圾出口(4)通过输送带(5)连接到碾压机(7)的喂料口(6),碾压机(7)的出料口(8)连接到风干隧道(14)的料斗(9),风干隧道(14)的物料出口(16)连接到气化炉(18b)的料斗(1828),气化炉(18b)的合成气输出接口(1810b)通过管道连接到空气预热器(19),空气预热器(19)通过管道连接到余热锅炉(55),余热锅炉(55)通过管道连接到急冷塔(20),急冷塔(20)通过管道连接到除尘器(21),除尘器(21)的气体出口通过引风机(26)及连接管道连接到净化塔(23)的合成气输入接口(234),净化塔(23)的合成气输出接口(231)通过管道连接到脱液器(56),脱液器(56)通过管道连接到压缩机(57)的吸气接口,压缩机(57)的排气接口通过管道连接到冷却器(58),冷却器(58)通过管道连接到合成气贮气柜(59);气化炉(18b)的尾端下方有水封式渣池(31),气化炉排出的灰渣进入水封式渣池。本实施例中,垃圾分选机(2)的无机物出口(3)排出的无机物通过输送带(42)送入贮坑(41),在输送带(42)的上方设置磁选机(43),用来回收废铁,回收的废铁送入废金属贮坑(40);垃圾分选机(2)的接液盘通过输送管(35)连接到消化器(33)的进料口(332);碾压机(7)接液盘通过输送管(34)连接到消化器(33)的进料口(332);垃圾贮坑(39)的垃圾渗沥液汇入池坑(37),再通过输送泵(38)和输送管(36)送入消化器(33)的进料口(332);消化器(33)生成的沼气由输出接口(331)和沼气输送管(32)送入沼气输入接口(1818b),输入气化炉进行重整处理;垃圾卸料平台(45)和垃圾贮坑(39)上方的空气分别通过抽风机(48)和(52)送入输风管(53),再通过鼓风机(17)送入空气预热器(19),加热后的热空气通过风管和风干隧道的进风接口(15)进入风干隧道(14),作用后从风干隧道的出风接口(12)抽出,通过风管和引风机(11)送入脱臭净化器(13)处理后排放;净化塔(23)的附属设备有吸收剂输送泵(29)和吸收剂补充仓(30),吸收剂输送泵(29)及其连接管道构成吸收剂循环回路,吸收剂输送泵(29)的出口连接到净化塔(23)的吸收剂喷管接口(233),氢氧化钙浆液或氢氧化钠溶液在塔内喷淋,再通过回流接口(235)及连接管道回至输送泵(29),吸收剂补充仓(30)连接在吸收剂输送泵(29)的吸口回路上。In the embodiment shown in Fig. 6, the system of domestic garbage gasification conversion mainly consists of unloading platform (45), garbage storage pit (39), crane driving (51), garbage sorting machine (2), rolling machine (7), air drying tunnel (14), gasifier (18b), plasma spray gun (60), air preheater (19), waste heat boiler (55), quench tower (20), dust collector (21) , purification tower (23), liquid remover (56), compressor (57), cooler (58), synthesis gas storage cabinet (59) and digester (33), wherein: gasifier (18b) It is a plasma gasification furnace with flue gas circulation mode. The plasma spray gun (60) is installed on the side wall of the combustion zone of the gasification furnace. The flue gas circulation loop outside the furnace is composed of a flue gas circulation pipe (1803) and a circulation fan (1817 ), the flue gas circulation loop is connected between the circulating flue gas output interface (1802) at the front of the gasifier and the circulating flue gas input interface (1819) at the rear of the gasifier; the front end of the gasifier (18b) feeds The port (1801) is connected to the outlet of the screw feeder (1827), and the screw feeder (1827) has a hopper (1828); there is also a biogas input port (1818b) on the side wall of the combustion zone of the gasifier The synthesis gas output interface (1810b) is connected from the middle position of the gasifier (18b); there is a screw propeller (10) in the air-drying tunnel (14), which is used to promote the air-dried material, and the screw propeller (10) is arranged on the Gearbox drive outside the air drying tunnel. When the system is put into operation, the garbage transport vehicle unloads the garbage into the garbage storage pit (39) on the unloading platform (45), and the crane driving (51) uses the grab bucket (49) to drop the garbage from the garbage storage pit (39) into the garbage storage pit (39). The hopper (1) of the sorting machine (2). The organic waste outlet (4) of the garbage sorting machine (2) is connected to the feed port (6) of the roller compactor (7) through the conveyor belt (5), and the discharge port (8) of the roller compactor (7) is connected to To the hopper (9) of the air-drying tunnel (14), the material outlet (16) of the air-drying tunnel (14) is connected to the hopper (1828) of the gasifier (18b), and the synthesis gas output interface (1810b) of the gasifier (18b) ) is connected to the air preheater (19) through pipelines, and the air preheater (19) is connected to the waste heat boiler (55) through pipelines, and the waste heat boiler (55) is connected to the quenching tower (20) through pipelines, and the quenching tower (20) Connect to dust collector (21) by pipeline, the gas outlet of dust collector (21) is connected to the syngas input interface (234) of purification tower (23) by induced draft fan (26) and connecting pipeline, the synthetic gas of purification tower (23) The gas output interface (231) is connected to the dehydrator (56) through a pipeline, and the dehydrator (56) is connected to the suction interface of the compressor (57) through a pipeline, and the exhaust interface of the compressor (57) is connected to the air outlet through a pipeline. The cooler (58), the cooler (58) is connected to the syngas storage tank (59) through pipelines; there is a water-sealed slag pool (31) under the tail end of the gasifier (18b), and the ash discharged from the gasifier The slag enters the water-sealed slag pool. In this embodiment, the inorganic matter discharged from the inorganic matter outlet (3) of the garbage sorting machine (2) is sent into the storage pit (41) by the conveyor belt (42), and the magnetic separator ( 43), used for reclaiming scrap iron, and the scrap iron that reclaims is sent into scrap metal storage pit (40); The liquid receiving tray of garbage sorting machine (2) is connected to the feed of digester (33) by conveying pipe (35) port (332); the liquid receiving tray of the rolling machine (7) is connected to the feed port (332) of the digester (33) through the delivery pipe (34); the garbage leachate from the garbage storage pit (39) flows into the pool pit (37), is sent into the feed inlet (332) of digester (33) by delivery pump (38) and delivery pipe (36) again; (32) into the biogas input interface (1818b), and into the gasifier for reforming treatment; the air above the garbage unloading platform (45) and the garbage storage pit (39) is sent through the exhaust fan (48) and (52) respectively The input air duct (53) is sent into the air preheater (19) through the blower (17), and the hot air after heating enters the air drying tunnel (14) through the air duct and the air inlet interface (15) of the air drying tunnel. Afterwards, it is extracted from the air outlet interface (12) of the air-drying tunnel, and is discharged after being sent to the deodorizing purifier (13) for treatment by the air duct and induced draft fan (11); the auxiliary equipment of the purification tower (23) has an absorbent delivery pump (29) And the absorbent replenishing warehouse (30), the absorbent delivery pump (29) and its connecting pipes constitute the absorbent circulation loop, and the outlet of the absorbent delivery pump (29) is connected to the absorbent spray pipe interface (233) of the purification tower (23). ), calcium hydroxide slurry or sodium hydroxide solution is sprayed in the tower, and then returns to the delivery pump (29) through the return interface (235) and the connecting pipeline, and the absorbent replenishment warehouse (30) is connected to the absorbent delivery pump (29 ) on the suction circuit.
图7所示的实施例中,烟气循环焚烧炉主要由炉体、烟气循环管(1803)、循环风机(1817)、二次风喷枪(1816)、沼气燃烧喷枪(1818)、螺旋进料器(1827)、垃圾料斗(1828)和锅炉组成,其中:炉体由回旋体炉墙构成,为前高后低倾斜设置,回旋体炉墙的内层为耐火层(1806),中间层为保温层(1805),外层为钢外壳(1804);炉体内接按运行工况分为烘干区(18-IV)、热解区(18-III)、气化/燃烧区(18-I)和第二燃烧区(18-II),烘干区(18-IV)、热解区(18-III)、气化/燃烧区(18-I)和第二燃烧区(18-II)依次相邻相通,烘干区(18-IV)在炉内的前部,气化/燃烧区(18-I)在炉的后部,热解区(18-III)在烘干区(18-IV)与气化/燃烧区(18-I)的之间,第二燃烧区(18-II)在气化/燃烧区(18-I)的上方,第二燃烧区(18-II)上有反射拱(1815),前、后反射拱之间构成火口(1814);在烘干区(18-IV)的前端有喂料口(1801),螺旋进料器(1827)从喂料口(1801)接入炉内,垃圾料斗(1828)在螺旋进料器(1827)上;烘干区(18-IV)的前部上方有循环烟气输出接口(1802);沼气燃烧喷枪(1818)从气化/燃烧区(18-I)接入,气化/燃烧区(18-I)还有循环烟气输入接口(1819)接入;排渣口(1822)在炉的尾部;一次助燃空气输入接口(1820)从炉尾部的排渣口上方接入;二次风喷枪(1816)从第二燃烧区(18-II)的反射拱墙(1815)接入;烟气循环管(1803)连接在循环烟气输出接口(1802)和循环风机(1817)的吸风口之间,循环风机(1817)的出风口连接到循环烟气输入接口(1819);在第二燃烧区(18-II)的上方设置锅炉,锅炉由锅壳(1812)、火管(1811)、烟气室(1809)和烟气室(1813)构成,烟气室(1813)通过火管(1811)与烟气室(1809)连通,焚烧的烟气出口(1810)从烟气室(1809)接出;焚烧炉的尾部端面上有点火/操作门(1821),在热解区(18-III)的侧墙上有温度传感器(1807),在气化/燃烧区(18-I)的侧墙上有视镜(1823)和温度传感器(1824),在第二燃烧区(18-II)的侧墙上有视镜(1825)和温度传感器(1826)。本实施中,焚烧炉的耐火炉墙(1806)和反射拱(1815)采用矾土水泥耐火混凝土浇筑,保温层(1805)采用硅酸铝棉板,回旋体耐火炉墙具有蓄热和聚热作用,容易把垃圾燃料完全燃烬。本实施例运行时:把热解区的操作温度控制在300~800℃,把气化/燃烧区的操作温度控制在1000~1200℃,把第二燃烧区的操作温度控制在1000~1250℃,控制垃圾燃料入口处和第二燃烧区的操作压力为常压或负压20~30Pa;螺旋进料器(1827)把垃圾燃料从焚烧炉的前端送入炉内,使垃圾燃料充满炉腔,助燃空气从炉后端的一次助燃空气输入接口(1820)送入烟气循环焚烧炉,垃圾燃料在炉内依次通过烘干区(18-IV)、热解区(18-III)、气化/燃烧区(18-I),垃圾燃料在烘干区(18-IV)逸出水蒸汽,在热解区(18-III)挥发生成一氧化碳、氢气、甲烷和低分子烃的气化物,垃圾燃料逸出挥发分成为垃圾炭,垃圾炭在气化/燃烧区(18-I)发生燃烧直至燃烬,燃烬的灰渣从排渣口(1822)排入水封式渣池;炉内生成的气化物通过垃圾燃料的间隙与垃圾燃料逆向运行,气化物同时作为载热体,把气化/燃烧区(18-I)生成的热量以对流传热的方式提供给垃圾燃料进行热解气化和烘干所需,炉内生成的气化物和烟气(包括炭微粒、水蒸汽)混合,从烘干区前端的循环烟气输出接口(1802)通过炉外的烟气循环管(1803)和循环风机(1817)返回到炉内后端的气化/燃烧区(18-I),进行循环气化燃烧,其中,烟气中的水蒸汽和炽热的垃圾炭反应生成一氧化碳和氢气后遇助燃空气进行燃烧,烟气中的炭微粒和水蒸汽在1000~1200℃的环境中发生水煤气反应,生成一氧化碳和氢气后遇助燃空气发生燃烧,烟气中的二恶英在1000~1200℃的环境中得到有效瓦解;炉内未燃的可燃性气体和悬浮的可燃性颗粒,在第二燃烧区(18-II)受到二次风的搅拌作用,与空气充分混合而被完全燃烧,同时进一步瓦解剧毒物二恶英和呋喃,降低排放烟气中的污染物。炉内操作压力和操作温度的控制通过调节进料速度、一次助燃空气风量、烟气的循环量和烟气的引出量来实现。焚烧垃圾产生的热量通过锅炉吸纳生产蒸汽或热水,蒸汽用来发电,热水提供生产或生活使用。In the embodiment shown in Figure 7, the flue gas circulation incinerator is mainly composed of furnace body, flue gas circulation pipe (1803), circulation fan (1817), secondary air spray gun (1816), biogas combustion spray gun (1818), spiral feeder The feeder (1827), the garbage hopper (1828) and the boiler, wherein: the furnace body is composed of a revolving furnace wall, which is set with a high front and a low slope at the rear. The inner layer of the revolving furnace wall is a refractory layer (1806), and the middle layer It is an insulation layer (1805), and the outer layer is a steel shell (1804); the furnace body is divided into a drying zone (18-IV), a pyrolysis zone (18-III), a gasification/combustion zone (18 -I) and the second combustion zone (18-II), drying zone (18-IV), pyrolysis zone (18-III), gasification/combustion zone (18-I) and the second combustion zone (18- II) Adjacent to each other in sequence, the drying zone (18-IV) is at the front of the furnace, the gasification/combustion zone (18-I) is at the rear of the furnace, and the pyrolysis zone (18-III) is at the drying zone (18-IV) and the gasification/combustion zone (18-I), the second combustion zone (18-II) is above the gasification/combustion zone (18-I), and the second combustion zone (18- II) there is a reflective arch (1815), and a burner (1814) is formed between the front and rear reflective arches; there is a feeding port (1801) at the front end of the drying area (18-IV), and the screw feeder (1827) from The feeding port (1801) is connected to the furnace, and the garbage hopper (1828) is on the screw feeder (1827); there is a circulating flue gas output interface (1802) above the front of the drying area (18-IV); biogas combustion The spray gun (1818) is connected from the gasification/combustion zone (18-I), and the gasification/combustion zone (18-I) is also connected to the circulating flue gas input interface (1819); the slag outlet (1822) is connected to the Tail; the primary combustion air input interface (1820) is connected from above the slag outlet at the rear of the furnace; the secondary air spray gun (1816) is connected from the reflective arch wall (1815) of the second combustion zone (18-II); flue gas The circulation pipe (1803) is connected between the circulating flue gas output interface (1802) and the suction port of the circulating fan (1817), and the air outlet of the circulating fan (1817) is connected to the circulating flue gas input interface (1819); A boiler is arranged above the zone (18-II), and the boiler is composed of a pot shell (1812), a fire tube (1811), a flue gas chamber (1809) and a flue gas chamber (1813), and the flue gas chamber (1813) passes through the fire tube ( 1811) communicates with the flue gas chamber (1809), and the incinerated flue gas outlet (1810) is connected from the flue gas chamber (1809); there is an ignition/operating door (1821) on the end face of the tail end of the incinerator, and in the pyrolysis zone (18 There are temperature sensors (1807) on the side walls of -III), sight mirrors (1823) and temperature sensors (1824) are arranged on the side walls of the gasification/combustion zone (18-I), and in the second combustion zone (18-I) II) There are sight glass (1825) and temperature sensor on the side wall (1826). In this implementation, the refractory furnace wall (1806) and reflective arch (1815) of the incinerator are poured with alumina cement refractory concrete, the insulation layer (1805) is made of aluminum silicate wool board, and the refractory furnace wall of the gyratory has heat storage and heat accumulation It is easy to completely burn the garbage fuel. During operation of this embodiment: control the operating temperature of the pyrolysis zone at 300-800°C, control the operating temperature of the gasification/combustion zone at 1000-1200°C, and control the operating temperature of the second combustion zone at 1000-1250°C , control the operating pressure of the garbage fuel inlet and the second combustion zone to normal pressure or negative pressure 20-30Pa; the screw feeder (1827) sends the garbage fuel into the furnace from the front end of the incinerator, so that the garbage fuel fills the furnace cavity , the combustion-supporting air is sent into the flue gas circulation incinerator from the primary combustion-supporting air input interface (1820) at the rear end of the furnace, and the waste fuel passes through the drying zone (18-IV), pyrolysis zone (18-III), gasification / Combustion zone (18-I), garbage fuel escapes water vapor in the drying zone (18-IV), volatilizes in the pyrolysis zone (18-III) to form gasification products of carbon monoxide, hydrogen, methane and low molecular hydrocarbons, garbage The volatile matter escaped from the fuel becomes garbage charcoal, and the garbage charcoal burns in the gasification/combustion zone (18-I) until it burns to ashes. The generated gasification product runs in reverse with the garbage fuel through the gap of the garbage fuel, and the gasification product acts as a heat carrier at the same time, providing the heat generated by the gasification/combustion zone (18-I) to the garbage fuel for pyrolysis in the form of convective heat transfer For gasification and drying, gasification products generated in the furnace are mixed with flue gas (including carbon particles and water vapor), and the circulating flue gas output interface (1802) at the front end of the drying area passes through the flue gas circulation pipe outside the furnace ( 1803) and circulation fan (1817) return to the gasification/combustion zone (18-I) at the rear end of the furnace to carry out circulation gasification combustion, wherein the water vapor in the flue gas reacts with the red-hot garbage charcoal to generate carbon monoxide and hydrogen When it encounters combustion-supporting air for combustion, the carbon particles in the flue gas and water vapor undergo a water-gas reaction in an environment of 1000-1200 °C to generate carbon monoxide and hydrogen. The environment is effectively disintegrated; the unburned combustible gas and suspended combustible particles in the furnace are stirred by the secondary air in the second combustion zone (18-II), fully mixed with the air and completely combusted, and at the same time Further disintegrate the highly toxic dioxins and furans, and reduce the pollutants in the exhaust gas. The control of the operating pressure and operating temperature in the furnace is achieved by adjusting the feed rate, primary combustion air volume, flue gas circulation and flue gas extraction. The heat generated by the incineration of garbage is absorbed by the boiler to produce steam or hot water. The steam is used to generate electricity, and the hot water is provided for production or domestic use.
图8所示的实施例中,烟气循环焚烧炉与图6所示实施例的不同之处是:在气化/燃烧区(18-I)的下面有前风室(1831)和后风室(1829),气化/燃烧区(18-I)与风室(1831)、(1829)之间有往复炉排(1833)隔开,往复炉排(1833)由炉排变速箱(1835)驱动;一次助燃空气分别从前风门(1832)和后风门(1830)进入前风室(1831)和后风室(1829),再通过固定炉排(1833)的通气孔隙进入气化/燃烧区(18-I);循环烟气输入接口(1819)从焚烧炉尾部的排渣口(1822)上方接入。In the embodiment shown in Fig. 8, the flue gas circulation incinerator differs from the embodiment shown in Fig. 6 in that: a front air chamber (1831) and a rear air chamber (1831) are arranged below the gasification/combustion zone (18-I) Chamber (1829), gasification/combustion zone (18-I) and air chamber (1831), (1829) are separated by reciprocating fire grate (1833), and reciprocating fire grate (1833) is separated by fire grate gearbox (1835 ) drive; the primary combustion air enters the front air chamber (1831) and the rear air chamber (1829) respectively from the front air door (1832) and the rear air door (1830), and then enters the gasification/combustion zone through the ventilation holes of the fixed grate (1833) (18-I); the circulating flue gas input interface (1819) is connected from the top of the slag outlet (1822) at the rear of the incinerator.
Claims (8)
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| CNU2008201301519U CN201272768Y (en) | 2008-08-03 | 2008-08-03 | Domestic waste conversion system and equipment without conventional fuel combustion support |
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Cited By (7)
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| CN102021035A (en) * | 2010-11-24 | 2011-04-20 | 北京低碳清洁能源研究所 | System for preparing solid, liquid and gas products from coal and biomass and method using same |
| CN102041103A (en) * | 2010-10-20 | 2011-05-04 | 北京低碳清洁能源研究所 | Low-and-medium-temperature pyrolysis system for coal and method for producing upgraded coal, high-calorific-value pyrolysis gas and tar or liquefied synthetic oil by using same |
| CN103900098A (en) * | 2012-12-26 | 2014-07-02 | 陈彦佐 | Hydrogen energy waste heat boiler combustion-supporting system |
| CN106196076A (en) * | 2016-08-12 | 2016-12-07 | 光大环保(中国)有限公司 | A kind of garbage combustion device |
| CN106833695A (en) * | 2017-04-19 | 2017-06-13 | 湖南力永环保科技股份有限公司 | A kind of domestic garbage pyrolysis system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102041103A (en) * | 2010-10-20 | 2011-05-04 | 北京低碳清洁能源研究所 | Low-and-medium-temperature pyrolysis system for coal and method for producing upgraded coal, high-calorific-value pyrolysis gas and tar or liquefied synthetic oil by using same |
| CN102021035A (en) * | 2010-11-24 | 2011-04-20 | 北京低碳清洁能源研究所 | System for preparing solid, liquid and gas products from coal and biomass and method using same |
| WO2012068931A1 (en) * | 2010-11-24 | 2012-05-31 | National Institute Of Clean-And-Low-Carbon Energy | A system for producing solid, liquid and gas products from coal and bio-substance mass, and a method for producing solid, liquid and gas products by using the same |
| CN102021035B (en) * | 2010-11-24 | 2014-07-30 | 北京低碳清洁能源研究所 | System for preparing solid, liquid and gas products from coal and biomass and method using same |
| CN103900098A (en) * | 2012-12-26 | 2014-07-02 | 陈彦佐 | Hydrogen energy waste heat boiler combustion-supporting system |
| CN103900098B (en) * | 2012-12-26 | 2016-03-30 | 陈彦佐 | Hydrogen energy waste heat boiler combustion-supporting system |
| CN106196076A (en) * | 2016-08-12 | 2016-12-07 | 光大环保(中国)有限公司 | A kind of garbage combustion device |
| CN106833695A (en) * | 2017-04-19 | 2017-06-13 | 湖南力永环保科技股份有限公司 | A kind of domestic garbage pyrolysis system |
| CN110056883A (en) * | 2019-05-23 | 2019-07-26 | 江苏利百川环保科技有限公司 | A kind of thermal decomposition furnace grate furnace system |
| CN112974471A (en) * | 2021-02-05 | 2021-06-18 | 四川国润和洁环境科技有限公司 | Method for treating municipal domestic waste |
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