CN201270371Y - Wire material branching apparatus - Google Patents
Wire material branching apparatus Download PDFInfo
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- CN201270371Y CN201270371Y CNU200820145443XU CN200820145443U CN201270371Y CN 201270371 Y CN201270371 Y CN 201270371Y CN U200820145443X U CNU200820145443X U CN U200820145443XU CN 200820145443 U CN200820145443 U CN 200820145443U CN 201270371 Y CN201270371 Y CN 201270371Y
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- 239000000463 material Substances 0.000 title description 2
- 238000012545 processing Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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Abstract
本实用新型公开一种线材分线装置,属于线材加工类制造技术领域。本实用新型包括分线模和分线机构,分线机构,其上下移动并与分线模配合作用一装置,是由分线刀、分线刀定位板、线材双刀定位键及双侧挡块组成,分线刀安装在分线刀定位板一端,分线刀外侧设有可上下移动的线材双刀定位键,分线刀内侧设置双侧挡块,该双侧挡块固定在分线刀定位板的下表面,双侧挡块之间设有弹簧;分线模,其设置在分线机构的正下方,分线模的一侧面设有与线材双刀定位键相配合的两个竖向凹槽。本实用新型先定位、后分线,具有分线质量稳定,能保证线材不被破坏,加工效率高等优点。
The utility model discloses a wire splitting device, which belongs to the technical field of wire processing manufacturing. The utility model includes a line-splitting die and a line-splitting mechanism. The line-splitting mechanism moves up and down and cooperates with the line-splitting die as a device. The splitting knife is installed at one end of the positioning plate of the splitting knife. There are double-knife positioning keys on the outside of the splitting knife that can move up and down. The inner side of the splitting knife is equipped with double-sided stoppers, which are fixed on the splitting line. The lower surface of the knife positioning plate is provided with springs between the two-side stoppers; the wire splitting die is arranged directly below the wire splitting mechanism, and one side of the wire splitting die is provided with two vertical groove. The utility model has the advantages of positioning first and then separating the lines, which has the advantages of stable quality of the separating lines, can ensure that the wires are not damaged, and has high processing efficiency.
Description
技术领域 technical field
本实用新型公开一种线材分线装置,属于线材加工类制造技术领域。The utility model discloses a wire splitting device, which belongs to the technical field of wire processing manufacturing.
背景技术 Background technique
电线结构一般是一股线材中包含有火线和零线,各线是由绝缘层、导体芯组成,电线或其导电线材加工,一般是将线材一端压装上端子,其步骤是:The structure of the wire is generally that a wire contains a live wire and a neutral wire. Each wire is composed of an insulating layer and a conductor core. The processing of the wire or its conductive wire is generally to press one end of the wire into a terminal. The steps are:
1、切线:把线材按要求裁切成一定长度的线材;1. Cutting: Cut the wire into a certain length according to the requirements;
2、剥外层;裁切好的线材要先剥去火线和零线外面的绝缘外层;2. Strip the outer layer; the cut wire must first strip off the outer insulation layer of the live wire and the neutral wire;
3、剥芯层;导体芯外一般包有一保护层,压端子前一定要先把该保护层剥去;3. Strip the core layer; the conductor core is generally covered with a protective layer, and the protective layer must be peeled off before pressing the terminal;
4、分线:剥好的线材分成一定角度;4. Splitting: the stripped wire is divided into a certain angle;
5、压端子:把插头等端子压装在线材端部,完成线材压端子程序。5. Terminal crimping: press-fit the plug and other terminals to the end of the wire rod, and complete the wire rod terminal crimping procedure.
上述步骤中,分线是其中一个很重要的关键工序,分线质量的好坏影响线材后道处理。现有线材分线有采用手工操作,也有采用机械操作,但现有的机械结构设计复杂,且分线质量不稳定,有伤线的现象出现。In the above steps, wire separation is one of the most important key processes, and the quality of wire separation affects the subsequent processing of wire rods. Existing wire branching is either manually or mechanically operated, but the existing mechanical structure is complex in design, and the quality of the branching line is unstable, and the phenomenon of thread damage occurs.
然,线材分线时能保证分线的质量及保护好线材是线材加工技术人员致力研究的问题,故,有本实用新型的提出。However, it is a problem that wire rod processing technicians devote themselves to research to ensure the quality of the wire when the wire is split and to protect the wire. Therefore, the utility model is proposed.
发明内容 Contents of the invention
针对现有线材分线技术的不足,本实用新型提供了一种结构合理、操作方便的线材分线装置,该分线装置能为后道工序提供可靠的角度保证。Aiming at the deficiencies of the existing wire splitting technology, the utility model provides a wire splitting device with reasonable structure and convenient operation, which can provide a reliable angle guarantee for the subsequent process.
本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:
本实用新型包括分线模和分线机构,其中The utility model includes a line-splitting mold and a line-splitting mechanism, wherein
分线机构,其上下移动并与分线模配合作用一装置,是由分线刀、分线刀定位板、线材双刀定位键及双侧档块组成,分线刀安装在分线刀定位板一端,分线刀外侧设有可上下移动的线材双刀定位键,分线刀内侧设置双侧档块,该双侧档块固定在分线刀定位板的下表面,双侧档块之间设有弹簧;The line splitting mechanism, which moves up and down and cooperates with the line splitting die, is composed of a line splitting knife, a line splitting knife positioning plate, a wire double-knife positioning key and a double-sided block. At one end of the plate, there is a double-knife positioning key for the wire that can move up and down on the outside of the wire splitter, and a double-sided stopper is set on the inside of the wire splitter. There are springs between;
分线模,其设置在分线机构的正下方,分线模的一侧面设有与线材双刀定位键相配合的两个竖向凹槽。The wire splitting die is arranged directly below the wire splitting mechanism, and one side of the wire splitting die is provided with two vertical grooves matched with the wire double-knife positioning keys.
所述的线材双刀定位键上设有与分线模两个凹槽配合的凸起,两个凸起之间形成一线材通道,线材双刀定位键通过一气缸控制其上、下移动定位。The wire double-knife positioning key is provided with a protrusion that matches the two grooves of the wire splitting mold, and a wire channel is formed between the two protrusions, and the wire double-knife positioning key is controlled by a cylinder to move up and down. .
所述的分线刀定位板是由一平板和设置在一端的相分隔开的两竖板组成,动。The described line splitter positioning plate is composed of a flat plate and two vertical plates arranged at one end and separated from each other.
所述的分线刀定位板一端设有凹槽,分线刀的刀尾部固定在上述凹槽内。A groove is provided at one end of the positioning plate of the thread splitter, and the tail of the thread splitter is fixed in the groove.
本实用新型先利用线材定位键把输送来的线材定位,然后利用分线刀从中间把一股线材中的两支分开,线材继续向前输送,两夹块在弹簧作用下把分开后的两支线材分成一定的角度,继续下一道工序。The utility model first uses the wire positioning key to position the delivered wire, and then uses a wire splitter to separate two strands of a strand of wire from the middle. The branch wires are divided into certain angles and continue to the next process.
本实用新型具有如下有益的效果:The utility model has the following beneficial effects:
1、本实用新型结构简单,该装置与气缸结合实现自动化操作,定位准确;1. The structure of the utility model is simple, the device is combined with the cylinder to realize automatic operation, and the positioning is accurate;
2、本实用新型先定位、后分线,结构紧凑;2. The utility model locates first, then divides the line, and has a compact structure;
3、本实用新型分线质量稳定,能保证线材不被破坏,加工效率高。3. The utility model has stable wire quality, can ensure that the wire is not damaged, and has high processing efficiency.
附图说明 Description of drawings
图1是本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2是本实用新型结构另一示意图;Fig. 2 is another schematic diagram of the utility model structure;
图3是本实用新型分线刀结构示意图;Fig. 3 is a structural schematic diagram of the utility model line splitter;
图4是分线刀定位板示意图;Fig. 4 is a schematic diagram of a line splitter positioning plate;
其中,1、分线刀,2、分线刀定位板,201、平板,202、竖板,203、平板凹槽,3、线材双刀定位键,4、双侧档块,5、弹簧,6、分线模,601、分线模凹槽,7、分线模固定板,8、气缸固定板。Among them, 1, line splitter, 2, line splitter positioning plate, 201, flat plate, 202, vertical plate, 203, flat plate groove, 3, wire double-knife positioning key, 4, double-sided stopper, 5, spring, 6, branching mold, 601, groove of branching mold, 7, fixed plate of branching mold, 8, fixed plate of cylinder.
具体实施方式 Detailed ways
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
实施例:结构如图1至图3所示,本实用新型包括分线模6和分线机构,其中分线机构,其上下移动并与分线模6配合作用一装置,是由分线刀1、分线刀定位板2、线材双刀定位键3及双侧档块4组成,分线刀1安装在分线刀定位板2一端,分线刀1外侧设有可上下移动的线材双刀定位键3,双侧档块4为两个,之间设有弹簧5,两档块及弹簧设置在分线刀1内侧并与分线刀固定板2连接;分线模6,安装在分线模固定板7上,该分线模设置在分线机构的正下方,该分线模是由定位座和连为一体的托块组成,定位座的一侧面设有与线材定位键3相配合两个分线模凹槽601。Embodiment: structure as shown in Fig. 1 to Fig. 3, the utility model comprises line-splitting
线材定位键2上设有与分线模6两个凹槽配合的凸起,两个凸起之间形成一线材通道,线材双刀定位键通过一气缸控制其上、下移动定位。The
分线刀定位板2是由一平板201和设置在一端的相分隔开的两竖板202组成,线材定位键2沿两竖板202上、下移动定位,分线刀定位板2通过一气缸控制其上下移动。分线刀定位板202一端设有平板凹槽203,分线刀1的刀尾部固定在上述凹槽内。The line
如图4,本装置分线后,线材如图所示轨迹继续后道工序。As shown in Figure 4, after the device is divided into wires, the trajectory of the wire material continues to the subsequent process as shown in the figure.
本实用新型分线机构中分线刀定位板与一气缸固定板8连接,通过固定板上的气缸实现上下移动。In the line branching mechanism of the present utility model, the line branching knife positioning plate is connected with a cylinder fixed
本实用新型分线机构,分成上下两部分,下部分固定不移动,上部分向下移动,完成分线动作。上部分是由分线刀1、线材定位键(双刀)3、双侧档块4(夹块)组成,双侧档块之间设有弹簧5;下部分由定位座、托块组成。The line branching mechanism of the utility model is divided into upper and lower parts, the lower part is fixed and does not move, and the upper part moves downward to complete the line branching action. The upper part is made up of
上部分是由两个气缸控制。运动时,第一个气缸推动上半部分下移,使定位双刀的导向针插入定位座,并卡住线材,使线材定于中间准确的位置,此时分线刀已经对准两根绝缘芯线的中心部位;接着,第二个气缸向下运动,使分线刀准确地插入2根绝缘芯线之间,芯线被对称分开,铜丝在托块上向两侧移动,此时双测档块已经夹住托块,当铜丝碰到双侧档块时,由于被双测档块挡住,铜丝改变方向,成为和双侧档块平行,和托块垂直。这样,两根根绝缘芯线被分开,且铜丝方向成为垂直,为下一步做好了成形准备。The upper part is controlled by two cylinders. During the movement, the first cylinder pushes the upper half down, so that the guide pin for positioning the double knives is inserted into the positioning seat, and the wire is stuck, so that the wire is fixed in the middle and the exact position. At this time, the wire splitter has been aligned with the two insulating cores The center part of the wire; then, the second cylinder moves downward, so that the splitter knife is accurately inserted between the two insulated core wires, the core wires are symmetrically separated, and the copper wire moves to both sides on the supporting block. The measuring block has clamped the supporting block, and when the copper wire hits the double-sided blocking, the copper wire changes direction and becomes parallel to the double-sided blocking and perpendicular to the supporting block because it is blocked by the double-testing block. In this way, the two insulated core wires are separated, and the direction of the copper wire becomes vertical, ready for the next step of forming.
本装置,由于采用了弹簧拉住双侧档块,能保证铜丝在成形时,不散开,不翘丝。This device, because the spring is used to pull the stoppers on both sides, can ensure that the copper wire does not scatter and does not warp when it is formed.
以上所记载,仅为利用本创作技术内容的实施例,任何熟悉本项技艺者运用本创作所为做的修饰、变化,皆属本创作主张的专利范围,而不限于实施例所揭示者。The above records are only examples of using the technical content of this creation. Any modifications and changes made by those who are familiar with this art using this creation are all within the scope of patents claimed by this creation, and are not limited to those disclosed in the examples.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200820145443XU CN201270371Y (en) | 2008-09-01 | 2008-09-01 | Wire material branching apparatus |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200820145443XU CN201270371Y (en) | 2008-09-01 | 2008-09-01 | Wire material branching apparatus |
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| CN201270371Y true CN201270371Y (en) | 2009-07-08 |
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| CNU200820145443XU Expired - Fee Related CN201270371Y (en) | 2008-09-01 | 2008-09-01 | Wire material branching apparatus |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101964495A (en) * | 2009-07-24 | 2011-02-02 | 泰科电子公司 | Electric wire backtwisting instrument |
| CN102097735A (en) * | 2010-12-28 | 2011-06-15 | 华为技术有限公司 | Cable splitting device |
| CN102347582A (en) * | 2011-07-29 | 2012-02-08 | 华为技术有限公司 | Branching method and branching device |
| CN101964494B (en) * | 2009-07-24 | 2013-08-07 | 泰科电子(上海)有限公司 | Network cable untwisting tool |
| CN104718670A (en) * | 2012-10-25 | 2015-06-17 | 泰科电子公司 | Wire separating method and system |
| CN110546837A (en) * | 2017-04-26 | 2019-12-06 | 住友电装株式会社 | Twisting and untwisting device and electric wire end processing device |
| CN113964626A (en) * | 2021-10-27 | 2022-01-21 | 安徽省亿嘉弘电器股份有限公司 | Branching device for producing refrigerator sensor wire harness |
| CN114824995A (en) * | 2022-04-24 | 2022-07-29 | 江苏博之旺自动化设备有限公司 | Wiring harness core body branching and shaping device and method and Ethernet wiring harness production line |
| CN118099885A (en) * | 2024-04-22 | 2024-05-28 | 潍坊智新电子股份有限公司 | USB harness composite treatment equipment |
-
2008
- 2008-09-01 CN CNU200820145443XU patent/CN201270371Y/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101964495A (en) * | 2009-07-24 | 2011-02-02 | 泰科电子公司 | Electric wire backtwisting instrument |
| CN101964494B (en) * | 2009-07-24 | 2013-08-07 | 泰科电子(上海)有限公司 | Network cable untwisting tool |
| CN101964495B (en) * | 2009-07-24 | 2015-03-04 | 泰科电子公司 | Wire untwisting tool |
| CN102097735A (en) * | 2010-12-28 | 2011-06-15 | 华为技术有限公司 | Cable splitting device |
| CN102097735B (en) * | 2010-12-28 | 2013-01-09 | 华为技术有限公司 | Cable splitting device |
| CN102347582A (en) * | 2011-07-29 | 2012-02-08 | 华为技术有限公司 | Branching method and branching device |
| CN104718670A (en) * | 2012-10-25 | 2015-06-17 | 泰科电子公司 | Wire separating method and system |
| CN110546837A (en) * | 2017-04-26 | 2019-12-06 | 住友电装株式会社 | Twisting and untwisting device and electric wire end processing device |
| CN113964626A (en) * | 2021-10-27 | 2022-01-21 | 安徽省亿嘉弘电器股份有限公司 | Branching device for producing refrigerator sensor wire harness |
| CN113964626B (en) * | 2021-10-27 | 2024-04-19 | 安徽省亿嘉弘电器股份有限公司 | Branching device for refrigerator sensor wire harness production |
| CN114824995A (en) * | 2022-04-24 | 2022-07-29 | 江苏博之旺自动化设备有限公司 | Wiring harness core body branching and shaping device and method and Ethernet wiring harness production line |
| CN118099885A (en) * | 2024-04-22 | 2024-05-28 | 潍坊智新电子股份有限公司 | USB harness composite treatment equipment |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090708 Termination date: 20100901 |