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CN201274209Y - Filter assembly - Google Patents

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Publication number
CN201274209Y
CN201274209Y CNU2008202105582U CN200820210558U CN201274209Y CN 201274209 Y CN201274209 Y CN 201274209Y CN U2008202105582 U CNU2008202105582 U CN U2008202105582U CN 200820210558 U CN200820210558 U CN 200820210558U CN 201274209 Y CN201274209 Y CN 201274209Y
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filter assembly
magnetic core
fixed wall
pins
wire group
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Expired - Fee Related
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CNU2008202105582U
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Chinese (zh)
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赵云
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Delta Optoelectronics Inc
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Delta Optoelectronics Inc
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Abstract

本实用新型公开了一种滤波器总成,其包含一基座、一磁心、至少一线组以及至少二引脚。基座具有一底壁及一固定壁,固定壁设于底壁之上以界定一容置空间。至少一线组缠绕于磁心上。至少二引脚设置于固定壁外。其中,缠绕有至少一线组之磁心系置于容置空间中,且至少一线组之二末端系分别自固定壁之至少二导线孔穿出,以分别连接至至少二引脚。藉此可缩小滤波器总成之体积、避免对周边电子装置产生干扰且更可保护线组及磁心免于受到毁损。

The utility model discloses a filter assembly, which comprises a base, a magnetic core, at least one wire group and at least two pins. The base has a bottom wall and a fixed wall, and the fixed wall is arranged on the bottom wall to define an accommodating space. At least one wire group is wound on the magnetic core. At least two pins are arranged outside the fixed wall. Wherein, the magnetic core wound with at least one wire group is placed in the accommodating space, and the two ends of the at least one wire group pass through at least two wire holes of the fixed wall to be respectively connected to at least two pins. Therefore, the volume of the filter assembly can be reduced, interference to peripheral electronic devices can be avoided, and the wire group and magnetic core can be protected from damage.

Description

一种滤波器总成 A filter assembly

技术领域 technical field

本实用新型涉及滤波器总成,特别是关于一种体积小、可避免干扰周边电子装置且可保护其内部的线组及磁心免于受到毁损之滤波器总成。The utility model relates to a filter assembly, in particular to a filter assembly which is small in size, can avoid interference with peripheral electronic devices, and can protect internal wire groups and magnetic cores from being damaged.

背景技术 Background technique

近年来,高科技产业日趋兴盛,日常生活中各式电子产品之使用机会愈趋频繁。一般电子产品包含了许多电子组件,而各电子组件容易产生大量之电磁波干扰,是故在电子组件及线路间常采用线路滤波器(line filter)以减少电磁波的干扰。而为了提高使用上的便利性及易携性,体积小型化已成为当今电子产品设计的必然趋势,因此缩小必要组件—线路滤波器—之体积,便为此业界因应电子产品整体尺寸需求的主要手段之一。In recent years, the high-tech industry has become increasingly prosperous, and the opportunities to use various electronic products in daily life have become more frequent. General electronic products contain many electronic components, and each electronic component is prone to generate a large amount of electromagnetic wave interference, so line filters are often used between electronic components and circuits to reduce electromagnetic wave interference. In order to improve the convenience of use and portability, miniaturization has become an inevitable trend in the design of electronic products today. Therefore, reducing the size of the necessary components - line filters - is the main goal of the industry to meet the overall size requirements of electronic products. One of the means.

现有的线路滤波器1系包含二组线组11(或称线圈、绕组)、一铁心(图未示出)及一基座13,其侧视图系如第1图所示。两组线组11分别缠绕于铁心外表面之两侧,铁心缠绕线组11后便固定于基座13上。基座13包含数个自基座13上表面向下延伸出的引脚15,各组线组11两端之引线需与引脚15焊接以形成电性连接。由于引线系向下引出以与铁心下方之引脚15进行焊接,使得引线与引脚15焊接处所形成之焊点17垫高了线路滤波器1的整体高度,同时形成了大约2~5公厘(mm)的间隙10,这样的结构不仅占据电子产品中较大的体积,线路滤波器1的线组11曝露在外亦易造成损坏以及与相邻电子组件发生干扰之现象,影响线路滤波器的正常运作。The existing line filter 1 includes two sets of wires 11 (or called coils, windings), a core (not shown in the figure) and a base 13, the side view of which is shown in FIG. 1 . Two sets of wires 11 are respectively wound on both sides of the outer surface of the iron core, and the iron core is fixed on the base 13 after being wound with the wires 11 . The base 13 includes several pins 15 extending downward from the upper surface of the base 13 , and the lead wires at both ends of each wire group 11 need to be soldered to the pins 15 to form an electrical connection. Since the lead wires are drawn downwards to be welded to the pins 15 below the iron core, the solder joints 17 formed at the welding places between the lead wires and the pins 15 raise the overall height of the line filter 1 and form a 2-5 mm (mm) gap 10, such a structure not only occupies a larger volume in electronic products, but also easily causes damage and interference with adjacent electronic components when the wire group 11 of the line filter 1 is exposed, affecting the performance of the line filter. working normally.

综上所述,现今线路滤波器由于结构设计不良,存在着体积过大、易损坏及干扰周边电子组件等问题。有鉴于此,如何改进线路滤波器之结构设计,进而使采用此线路滤波器之电子产品体积减小,并同时避免线路滤波器损坏或产生干扰,便为此业界亟需达成之目标。To sum up, due to the poor structural design of current line filters, there are problems such as excessive volume, easy damage, and interference with peripheral electronic components. In view of this, how to improve the structural design of the line filter so as to reduce the size of the electronic product using the line filter and avoid the damage or interference of the line filter is an urgent goal in the industry.

实用新型内容 Utility model content

本实用新型的目的在于提供一种滤波器总成,可使滤波器总成在所应用之电子产品中占用之体积更小,并同时能保护滤波器总成中的线组与磁心免于因受到碰撞所造成的毁损、避免对周边其它电子组件造成电磁干扰。The purpose of this utility model is to provide a filter assembly, which can make the volume occupied by the filter assembly in the applied electronic products smaller, and at the same time protect the wire group and magnetic core in the filter assembly from Damage caused by collisions and avoid electromagnetic interference to other surrounding electronic components.

为达上述目的,提供一种滤波器总成;包含一基座、一磁心、至少一线组以及至少二引脚。基座具有一底壁及一固定壁,固定壁设于底壁之上以界定一容置空间,固定壁上设有至少二导线孔。至少一线组具有二末端,且至少一线组缠绕于磁心上。至少二引脚设置于固定壁外。其中,缠绕有至少一线组之磁心系置于容置空间中,且二末端系分别自至少二导线孔穿出,以分别连接至至少二引脚。To achieve the above purpose, a filter assembly is provided; comprising a base, a magnetic core, at least one wire group and at least two pins. The base has a bottom wall and a fixed wall. The fixed wall is arranged on the bottom wall to define an accommodating space. The fixed wall is provided with at least two wiring holes. At least one wire group has two ends, and at least one wire group is wound on the magnetic core. At least two pins are arranged outside the fixed wall. Wherein, the magnetic core wound with at least one wire group is placed in the accommodating space, and the two ends pass through at least two wire holes respectively to be connected to at least two pins respectively.

滤波器总成将于所应用的电子产品中占更小的体积;另外,将缠绕有至少一线组之磁心置入固定壁与底壁所界定出容置空间中,便能免于碰撞所造成的毁损,同时也降低了运作时对外部电子组件所造成的干扰。The filter assembly will occupy a smaller volume in the applied electronic products; in addition, placing the magnetic core wound with at least one wire group into the accommodation space defined by the fixed wall and the bottom wall can avoid collisions damage, while also reducing the interference caused to external electronic components during operation.

附图说明 Description of drawings

图1是现有线路滤波器的侧视图;Fig. 1 is the side view of existing line filter;

图2是本实用新型的滤波器总成的示意图;Fig. 2 is the schematic diagram of the filter assembly of the present utility model;

图3是图2的俯视图;Fig. 3 is the top view of Fig. 2;

图4是本实用新型滤波器总成的剖面图;Fig. 4 is a sectional view of the utility model filter assembly;

图5是本实用新型的另一滤波器总成的示意图。Fig. 5 is a schematic diagram of another filter assembly of the present invention.

具体实施方式 Detailed ways

本实用新型的较佳实施例如图2所示,其主要绘示本创作之一滤波器总成2的示意图。滤波器总成2的俯视图及剖面图则分别如图3及图4所示。需说明的是,图4是沿图2的剖面线A-A’绘制的剖面图。如图所示,滤波器总成2包括一基座21、一磁心23、二线组25、四引脚27以及一插片28。A preferred embodiment of the present utility model is shown in FIG. 2 , which mainly shows a schematic diagram of a filter assembly 2 of the present invention. The top view and cross-sectional view of the filter assembly 2 are shown in FIG. 3 and FIG. 4 respectively. It should be noted that Fig. 4 is a sectional view drawn along the section line A-A' of Fig. 2 . As shown in the figure, the filter assembly 2 includes a base 21 , a magnetic core 23 , two wire groups 25 , four pins 27 and an insert 28 .

基座21具有一底壁211及一固定壁213,固定壁213设于底壁211之上,并与底壁211共同界定一容置空间,固定壁213上设有四导线孔213a。于本实施例中,固定壁213系呈不连续圆筒状,并包含四间隙,前述四导线孔213a即为此四间隙。于其它实施态样中,固定壁213之外型亦可为一连续圆筒,此时固定壁213包含四沟槽,前述四导线孔213a即为此等四沟槽。如各图所示,本实施之底壁211与固定壁213系为二分离个体,其中底壁211与固定壁213可藉由黏合、卡扣或是螺合等方式固定在一起。于其它实施态样中,底壁与固定壁亦可为一体成型。实施本创作时,基座21之材质可采用聚氯乙烯(PVC),但本实用新型不以此材质为限制。The base 21 has a bottom wall 211 and a fixed wall 213 . The fixed wall 213 is disposed on the bottom wall 211 and defines an accommodating space together with the bottom wall 211 . The fixed wall 213 is provided with four wiring holes 213 a. In this embodiment, the fixed wall 213 is in the shape of a discontinuous cylinder and includes four gaps, and the aforementioned four wire holes 213 a are the four gaps. In other embodiments, the shape of the fixed wall 213 can also be a continuous cylinder. At this time, the fixed wall 213 includes four grooves, and the aforementioned four wire holes 213 a are these four grooves. As shown in each figure, the bottom wall 211 and the fixed wall 213 in this embodiment are two separate entities, wherein the bottom wall 211 and the fixed wall 213 can be fixed together by bonding, buckling or screwing. In other implementations, the bottom wall and the fixed wall can also be integrally formed. When implementing the invention, the material of the base 21 can adopt polyvinyl chloride (PVC), but the utility model is not limited by this material.

如各图所示,磁心23系呈圆环状,其材料系选自铁及铁合金其中之一。于其它实施态样中,磁心23亦可为其它对称型体,譬如矩形等。前述二线组25系缠绕于磁心23上,更详细而言,二线组25系分别相对设置并缠绕于磁心23外表面之两侧,而各线组25均具有二末端。缠绕线组25之磁心23系置于容置空间中,固定壁213与磁心23之间系保持一间隙。需特别注意的是,缠绕线组25后磁心23系紧邻设置于底壁211上,两者之间紧密相邻。此外,本实施例所采用的磁心23的横剖面面积系较习知磁心的横剖面面积大,藉此降低了磁心23的高度,并进一步缩小滤波器总成2的体积。As shown in each figure, the magnetic core 23 is annular, and its material is selected from one of iron and iron alloy. In other implementations, the magnetic core 23 can also be other symmetrical shapes, such as a rectangle. The above-mentioned two sets of wires 25 are wound on the magnetic core 23. More specifically, the two sets of wires 25 are arranged oppositely and wound on both sides of the outer surface of the magnetic core 23, and each set of wires 25 has two ends. The magnetic core 23 of the winding wire group 25 is placed in the accommodating space, and a gap is maintained between the fixed wall 213 and the magnetic core 23 . It should be noted that the magnetic core 23 is adjacent to the bottom wall 211 after winding the wire group 25 , and the two are closely adjacent to each other. In addition, the cross-sectional area of the magnetic core 23 used in this embodiment is larger than that of conventional magnetic cores, thereby reducing the height of the magnetic core 23 and further reducing the volume of the filter assembly 2 .

四引脚27系设置于固定壁213外。更具体而言,如第2图所示,本实施例之引脚27系设于底壁213之边缘,且其形状系为L型。各L型引脚27的一端侧向凸设于底壁213之边缘外,而另一端则向下凸出底壁213俾插设并电性连接至下方之一电路板(图中未示出)。然而,熟知此项技术领域者亦可推及其它设置位置及引脚数目。各线组25之二末端分别自四导线孔213a穿出,以分别电性连接至四引脚27。The four pins 27 are arranged outside the fixed wall 213 . More specifically, as shown in FIG. 2 , the pins 27 of this embodiment are arranged on the edge of the bottom wall 213 and are L-shaped. One end of each L-shaped pin 27 protrudes laterally from the edge of the bottom wall 213, while the other end protrudes downwards from the bottom wall 213 for insertion and electrical connection to a circuit board below (not shown in the figure). ). However, those skilled in the art can also deduce other configuration positions and pin numbers. The two ends of each wire group 25 pass through the four wire holes 213a to be electrically connected to the four pins 27 respectively.

如图2所示,本实施例之插片28系呈一m字型,其两相对端系固定嵌设于固定壁213上,插片28之m字型的缺口部位系用以夹持固定磁心23,换言之,插片28之m字型缺口底面适与磁心23之上缘相抵接,是故本创作之插片28可保证安规所要求的安全距离。于本实施例中,插片28的材质系采用聚氯乙烯(PVC),且其厚度实质上为3.2公厘,但在其它实施例中亦可采用其它材质及厚度,并不限于以上所述。此外,插片28系藉由嵌设固定于基座21上,同时采用胶黏以使结合更为确实,于其它实施态样中亦可采用其它结合型态。As shown in Figure 2, the insertion piece 28 of this embodiment is in the shape of an m, and its two opposite ends are fixedly embedded on the fixed wall 213, and the m-shaped notch of the insertion piece 28 is used for clamping and fixing The magnetic core 23, in other words, the bottom surface of the m-shaped notch of the insertion piece 28 is suitable for abutting against the upper edge of the magnetic core 23, so the insertion piece 28 of this invention can ensure the safety distance required by the safety regulations. In this embodiment, the material of the insert 28 is polyvinyl chloride (PVC), and its thickness is substantially 3.2 mm, but other materials and thicknesses can also be used in other embodiments, and are not limited to the above-mentioned . In addition, the insertion piece 28 is fixed on the base 21 by embedding, and at the same time, glue is used to make the connection more reliable, and other connection types can also be used in other implementations.

除本实施例所采用之m字型插片28外,于本创作之另一实施态样滤波器总成5中,亦可采用如图5所示的T字型插片58。滤波器总成5之组件诸如:基座51、底壁511、固定壁513、磁心53及线圈55均与前述实施例之滤波器总成2之相应组件大致相同,唯一不同之处在于,滤波器总成5之插片58系呈一T字型。是故,插片58之两相对末端系直接连接于固定壁513上,且T字型底部固定于基座51之底壁511上。插片58之T字型的左下及右下两缺口部份系用以夹持固定磁心53;于此情况下,线圈55将直接与固定壁513之内面紧密相邻。至于所使用插片58之材质、厚度均与前述实施例描述相同,在此不另赘述。In addition to the m-shaped insert 28 used in this embodiment, in another embodiment of the invention, the filter assembly 5 can also use a T-shaped insert 58 as shown in FIG. 5 . Components of the filter assembly 5 such as: the base 51, the bottom wall 511, the fixed wall 513, the magnetic core 53 and the coil 55 are substantially the same as the corresponding components of the filter assembly 2 of the foregoing embodiment, the only difference is that the filter Insert 58 of device assembly 5 is a T font. Therefore, the two opposite ends of the insertion piece 58 are directly connected to the fixed wall 513 , and the T-shaped bottom is fixed on the bottom wall 511 of the base 51 . The lower left and lower right notches of the T-shaped insert piece 58 are used to clamp the fixed magnetic core 53 ; in this case, the coil 55 will be directly adjacent to the inner surface of the fixed wall 513 . As for the material and thickness of the inserting piece 58 used, they are the same as those described in the foregoing embodiments, and will not be repeated here.

需说明的是,本发明各组件及各构件之数量并不以本文所述为限,更详细而言,前述至少二导线孔、至少一线组、至少二引脚、至少二间隙、至少二沟槽均可视应用态样调整数量。It should be noted that the number of components and components of the present invention is not limited to that described herein. The number of slots can be adjusted according to the application.

综上所述,与具有相同功率、电流等特性之习知滤波器相较下,本创作提供之滤波器总成中,线组之两端引线并不直接向下连接至引脚,而是经由侧面固定壁上之导线孔穿出,使缠绕有线组之磁心与基座之间不致有间隙产生,降低滤波总成之整体高度,进而缩小体积。此外,将缠绕有线组之磁心置入于基座上之底壁与固定壁所界定出的容置空间内固定,俾保护滤波器总成中的线组与磁心免于因受到碰撞所造成的毁损,同时降低滤波器总成对于外部电子组件在运作时所造成的干扰。To sum up, compared with conventional filters with the same power and current characteristics, in the filter assembly provided by this invention, the lead wires at both ends of the line group are not directly connected to the pins downwards, but Pass through the wire hole on the side fixed wall, so that there will be no gap between the magnetic core and the base wound with the cable group, and the overall height of the filter assembly will be reduced, thereby reducing the volume. In addition, the magnetic core wound with the wire group is fixed in the accommodation space defined by the bottom wall and the fixed wall on the base, so as to protect the wire group and the magnetic core in the filter assembly from damage caused by collision. damage, and at the same time reduce the interference caused by the filter assembly to the operation of external electronic components.

Claims (11)

1、一种滤波器总成,其特征在于,包括一基座,具有一底壁及一固定壁,该固定壁设于该底壁之上以界定一容置空间,该固定壁上设有至少二导线孔;一磁心;至少一线组,具有二末端,该至少一线组缠绕于该磁心上;以及至少二引脚,设置于该固定壁外;其中,缠绕有该至少一线组之该磁心系置于该容置空间中,且该二末端系分别自该至少二导线孔穿出,以分别连接至该至少二引脚。1. A filter assembly, characterized in that it comprises a base, has a bottom wall and a fixed wall, the fixed wall is arranged on the bottom wall to define an accommodating space, and the fixed wall is provided with At least two wire holes; a magnetic core; at least one wire group, with two ends, the at least one wire group is wound on the magnetic core; and at least two pins, arranged outside the fixed wall; wherein, the at least one wire group is wound on the magnetic core It is placed in the accommodating space, and the two ends pass through the at least two wire holes respectively, so as to be respectively connected to the at least two pins. 2、如权利要求1所述的滤波器总成,其特征在于,其中该至少二引脚设于该底壁之一边缘上。2. The filter assembly as claimed in claim 1, wherein the at least two pins are disposed on an edge of the bottom wall. 3、如权利要求1所述的滤波器总成,其特征在于,系包含二线组,各该线组均具有二末端。3. The filter assembly of claim 1, comprising two sets of wires, each of the sets of wires having two ends. 4、如权利要求3所述的滤波器总成,其特征在于,其中该固定壁系设有四导线孔。4. The filter assembly as claimed in claim 3, wherein the fixed wall is provided with four wire holes. 5、如权利要求4所述的滤波器总成,其特征在于,系包含四引脚,且该等末端系分别自该等导线孔穿出以分别连接至该等引脚。5. The filter assembly as claimed in claim 4, wherein it comprises four pins, and the ends pass through the wire holes respectively to be connected to the pins respectively. 6、如权利要求1所述的滤波器总成,其特征在于,其中该固定壁是一连续圆筒及一不连续圆筒其中之一。6. The filter assembly as claimed in claim 1, wherein the fixed wall is one of a continuous cylinder and a discontinuous cylinder. 7、如权利要求6所述的滤波器总成,其特征在于,其中该不连续圆筒包含至少二间隙,该至少二导线孔即为该至少二间隙。7. The filter assembly as claimed in claim 6, wherein the discontinuous cylinder includes at least two gaps, and the at least two wire holes are the at least two gaps. 8、如权利要求7所述的滤波器总成,其特征在于,其中该不连续圆筒包含至少二沟槽,该至少二导线孔即为该至少二沟槽。8. The filter assembly as claimed in claim 7, wherein the discontinuous cylinder includes at least two grooves, and the at least two wire holes are the at least two grooves. 9、如权利要求1所述的滤波器总成,其特征在于,还包含一插片,该插片系跨设固定于该固定壁上,用以夹持固定该磁心。9. The filter assembly as claimed in claim 1, further comprising an insertion piece, the insertion piece is straddled and fixed on the fixed wall, and is used for clamping and fixing the magnetic core. 10、如权利要求1所述的滤波器总成,其特征在于,其中该固定壁与该磁心之间系保持一间隙。10. The filter assembly as claimed in claim 1, wherein a gap is maintained between the fixed wall and the magnetic core. 11、如权利要求1所述的滤波器总成,其特征在于,其中缠绕有该至少一线组之该磁心系紧邻设置于该底壁上。11. The filter assembly as claimed in claim 1, wherein the magnetic core wound with the at least one wire group is disposed adjacent to the bottom wall.
CNU2008202105582U 2008-08-28 2008-08-28 Filter assembly Expired - Fee Related CN201274209Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102867614A (en) * 2011-07-04 2013-01-09 官淑燕 Chip inductor with preformed case and manufacturing method thereof
CN103618516A (en) * 2013-11-14 2014-03-05 深圳振华富电子有限公司 Emi filter
CN106847481A (en) * 2017-01-12 2017-06-13 惠州格利尔科技有限公司 A kind of pin fixed plate of micro loop transformer and the preparation method of transformer

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102867614A (en) * 2011-07-04 2013-01-09 官淑燕 Chip inductor with preformed case and manufacturing method thereof
CN103618516A (en) * 2013-11-14 2014-03-05 深圳振华富电子有限公司 Emi filter
CN106847481A (en) * 2017-01-12 2017-06-13 惠州格利尔科技有限公司 A kind of pin fixed plate of micro loop transformer and the preparation method of transformer

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