CN201261671Y - Tower barrel elevator - Google Patents
Tower barrel elevator Download PDFInfo
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- CN201261671Y CN201261671Y CNU2008201085929U CN200820108592U CN201261671Y CN 201261671 Y CN201261671 Y CN 201261671Y CN U2008201085929 U CNU2008201085929 U CN U2008201085929U CN 200820108592 U CN200820108592 U CN 200820108592U CN 201261671 Y CN201261671 Y CN 201261671Y
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Abstract
本实用新型公开了一种塔筒电梯,包括电梯本体、安装在电梯本体顶端的驱动装置以及与电梯本体通过钢丝绳配合的钢丝绳导向装置,还包括:梯子导向装置,与设置在电梯本体一侧的导向装置总成配合;防尘罩,安装在电梯本体的顶端,将驱动装置罩在电梯本体上;应急备用门,安装在电梯本体与梯子导向装置配合的一侧。本实用新型安装有梯子导向装置和应急备用门,提高了塔筒电梯应急处理的安全性,设置了防尘罩和轮廓限位装置,提高了安全性,仓内顶板可分别相向推开,便于在仓内对上部装置进行操作和维护。另外,整个电梯可拆解成若干部件,且每个部件都能穿过较狭窄的门口,从而实现在风塔内组装、安装,特别适用对原有塔筒增设电梯的改造工程。
The utility model discloses a tower elevator, which comprises an elevator body, a driving device installed on the top of the elevator body, and a steel wire rope guiding device matched with the elevator body through a steel wire rope, and also includes: a ladder guiding device, which is arranged on one side of the elevator body The guiding device assembly is matched; the dust cover is installed on the top of the elevator body, and the driving device is covered on the elevator body; the emergency spare door is installed on the side where the elevator body and the ladder guiding device cooperate. The utility model is equipped with a ladder guiding device and an emergency spare door, which improves the safety of the emergency treatment of the tower elevator, and is equipped with a dust cover and a contour limit device, which improves the safety. Operate and maintain topsides from inside the cabin. In addition, the entire elevator can be disassembled into several parts, and each part can pass through a relatively narrow doorway, so as to realize assembly and installation in the wind tower, especially suitable for the renovation project of adding elevators to the original tower.
Description
技术领域 technical field
本实用新型涉及升降设备领域,特别是涉及一种应用于风力发电机塔筒或者塔吊等上面的一种载人、载物、运输物料的塔筒电梯。The utility model relates to the field of lifting equipment, in particular to a tower elevator for carrying people, carrying objects, and transporting materials, which is applied to a tower of a wind power generator or a tower crane.
背景技术 Background technique
塔筒电梯是应用在风力发电厂风塔筒内的一种垂直升降设备,用于对人或物料的输送。目前的塔筒电梯主要采用钢丝绳导向,在驱动装置的驱动下上下运动。电梯本体里没有应急门,一旦出现危险,只能等待外界救援。另外,现有的电梯都是整体结构,体积大,不能穿过风塔较小的门口,不适合在现有风塔内安装和改造。The tower elevator is a vertical lifting equipment used in the wind tower of the wind power plant for the transportation of people or materials. The current tower elevator is mainly guided by steel wire rope, and moves up and down under the drive of the driving device. There is no emergency door in the elevator body. Once there is danger, you can only wait for outside rescue. In addition, the existing elevators are all integral structures, which are bulky and cannot pass through the smaller door of the wind tower, so they are not suitable for installation and transformation in the existing wind tower.
实用新型内容 Utility model content
本实用新型的目的是提供一种可以在风塔内安装的塔筒电梯,特别是提供一种易操作、易维修并且大大提高安全性的塔筒电梯。The purpose of the utility model is to provide a tower elevator that can be installed in a wind tower, especially to provide a tower elevator that is easy to operate and maintain and greatly improves safety.
为达到上述目的,本实用新型的技术方案提供一种塔筒电梯,包括电梯本体、安装在所述电梯本体顶端的驱动装置以及与所述电梯本体通过钢丝绳配合的钢丝绳导向装置,还包括:梯子导向装置,与设置在所述电梯本体一侧的导向装置总成配合,用于对所述电梯本体进行导向;防尘罩,安装在所述电梯本体的顶端,将所述驱动装置罩在所述电梯本体上,用于对所述电梯本体和驱动装置进行保护;应急备用门,安装在所述电梯本体与所述梯子导向装置配合的一侧,用于在紧急情况下打开。In order to achieve the above purpose, the technical solution of the present utility model provides a tower elevator, which includes an elevator body, a driving device installed on the top of the elevator body, and a wire rope guiding device that cooperates with the elevator body through a wire rope, and also includes: a ladder The guide device cooperates with the guide device assembly arranged on one side of the elevator body, and is used to guide the elevator body; the dust cover is installed on the top of the elevator body, and covers the driving device on the elevator body. The elevator body is used to protect the elevator body and the driving device; the emergency backup door is installed on the side where the elevator body cooperates with the ladder guiding device and is used to open in an emergency.
其中,所述电梯本体设置有对开结构的顶板。Wherein, the elevator body is provided with a split top plate.
其中,所述防尘罩采用两瓣对开式结构,包括两个半防尘罩,所述两个半防尘罩之间通过连接防尘罩的搭扣锁连接。Wherein, the dustproof cover adopts a two-lobed split structure, including two half-dustproof covers, and the two half-dustproof covers are connected by a hasp lock connecting the dustproof covers.
其中,所述塔筒电梯还包括轮廓限位装置,安装在所述电梯本体的最底端,用于检测来自所述塔筒电梯底部的任意方向的阻力,并发出使电梯自动停止的信号。Wherein, the tower elevator also includes a contour limiting device installed at the bottom of the elevator body for detecting resistance from any direction at the bottom of the tower elevator and sending a signal to automatically stop the elevator.
其中,所述轮廓限位装置通过连接螺钉以及套装在连接螺钉外部的连接垫套固定在所述电梯本体的底端,所述连接螺钉的另一端固定在固定基板上,固定基板通过弹簧与轮廓限位板连接,轮廓限位板的中心位置垂直向上焊接有连接板焊件,在连接板焊件上依次向上设置有杆端关节轴承、销轴、导向芯轴和开口销,在固定基板的中心位置垂直向下焊接有固定套焊件,所述固定套焊件的长度小于固定基板与轮廓限位板之间的距离,在固定套焊件外部设置有滑套焊件,滑套焊件的长度小于固定套焊件的长度,滑套焊件的底端焊接在轮廓限位板上,滑套焊件的外面设置有中心弹簧,通过螺栓固定在轮廓限位板上的发号拨叉与固定在固定基板上的微动开关连接,所述发号拨叉的运动对所述微动开关的通断进行控制。Wherein, the profile limiting device is fixed on the bottom end of the elevator body through a connecting screw and a connecting pad set outside the connecting screw, and the other end of the connecting screw is fixed on a fixed base plate, and the fixed base plate is connected to the profile by a spring. Limiting plate connection, the center position of the contour limiting plate is welded vertically upward with the connecting plate weldment, and the rod end joint bearing, pin shaft, guide mandrel and cotter pin are arranged upwards on the connecting plate weldment in sequence, and on the fixed base plate The center position is welded vertically downward with a fixed sleeve weldment. The length of the fixed sleeve weldment is less than the distance between the fixed base plate and the contour limit plate. A sliding sleeve weldment is arranged outside the fixed sleeve weldment. The sliding sleeve weldment The length of the sleeve weldment is less than the length of the fixed sleeve weldment, the bottom of the slide sleeve weldment is welded on the contour limiting plate, the outside of the slide sleeve weldment is provided with a central spring, and the numbering shift fork is fixed on the contour limit plate by bolts It is connected with a micro switch fixed on the fixed substrate, and the movement of the signaling fork controls the on-off of the micro switch.
其中,所述电梯本体的顶板上安装有安全装置,用于通过对设备运行速度的检测来保证所述塔筒电梯因坠落超过设定速度时,将所述塔筒电梯锁定在钢丝绳上。Wherein, a safety device is installed on the top plate of the elevator body, which is used to ensure that the tower elevator is locked on the wire rope when the tower elevator falls to exceed the set speed by detecting the running speed of the equipment.
其中,所述驱动装置为提升机。Wherein, the driving device is a hoist.
其中,所述提升机设置有电磁失电制动器,用于所述塔筒电梯的准确定位。Wherein, the hoist is provided with an electromagnetic power-off brake for accurate positioning of the tower elevator.
其中,所述提升机还设置有手动释放装置,用于在所述塔筒电梯在断电状态下手动下降。Wherein, the hoist is also provided with a manual release device for manually descending the tower elevator in a power-off state.
上述实用新型技术方案仅是本实用新型的一个优选技术方案,具有如下优点:安装有梯子导向装置和应急备用门,大大提高了塔筒电梯应急处理的安全性,在顶部设置了防尘罩和在底部设置了轮廓限位装置,大大提高了使用安全性,仓内顶板可分别相向推开,便于在仓内对上部装置进行操作和维护。另外,整个电梯可拆解成若干部件,且每个部件都能穿过较狭窄的门口,从而实现在风塔内组装、安装,特别适用对原有塔筒增设电梯的改造工程。The technical solution of the above-mentioned utility model is only a preferred technical solution of the utility model, which has the following advantages: a ladder guide device and an emergency backup door are installed, which greatly improves the safety of the emergency treatment of the tower elevator, and a dust cover and a The contour limit device is set at the bottom, which greatly improves the safety of use. The top plates in the warehouse can be pushed apart, which is convenient for the operation and maintenance of the upper device in the warehouse. In addition, the entire elevator can be disassembled into several parts, and each part can pass through a relatively narrow doorway, so as to realize assembly and installation in the wind tower, especially suitable for the renovation project of adding elevators to the original tower.
附图说明 Description of drawings
图1是本实用新型实施例的一种塔筒电梯的应用示意图;Fig. 1 is a schematic diagram of the application of a tower elevator in the embodiment of the present invention;
图2是本实用新型实施例的一种塔筒电梯的防尘罩的主视图;Fig. 2 is a front view of a dustproof cover of a tower elevator according to an embodiment of the present invention;
图3是图2中防尘罩的俯视图;Fig. 3 is the top view of dust cover among Fig. 2;
图4是图2中防尘罩的左视图;Fig. 4 is the left side view of dust cover among Fig. 2;
图5是本实用新型实施例的塔筒电梯的电梯本体的结构示意图;Fig. 5 is a structural schematic diagram of the elevator body of the tower elevator in the embodiment of the present invention;
图6是本实用新型实施例组装电梯本体步骤一示意图;Fig. 6 is a schematic diagram of the first step of assembling the elevator body according to the embodiment of the present invention;
图7是本实用新型实施例组装电梯本体步骤二示意图;Fig. 7 is a schematic diagram of the second step of assembling the elevator body according to the embodiment of the present invention;
图8是本实用新型实施例组装电梯本体步骤三示意图;Fig. 8 is a schematic diagram of the third step of assembling the elevator body according to the embodiment of the present invention;
图9是本实用新型实施例组装电梯本体步骤四示意图;Fig. 9 is a schematic diagram of the fourth step of assembling the elevator body according to the embodiment of the present invention;
图10是本实用新型实施例组装电梯本体步骤五示意图;Fig. 10 is a schematic diagram of the fifth step of assembling the elevator body according to the embodiment of the present invention;
图11是本实用新型实施例组装电梯本体步骤六示意图;Fig. 11 is a schematic diagram of the sixth step of assembling the elevator body according to the embodiment of the present invention;
图12是本实用新型实施例组装电梯本体步骤七示意图;Fig. 12 is a schematic diagram of
图13是本实用新型实施例组装电梯本体步骤八示意图;Fig. 13 is a schematic diagram of the eighth step of assembling the elevator body according to the embodiment of the present invention;
图14是本实用新型实施例组装完毕的电梯本体结构示意图;Fig. 14 is a structural schematic diagram of the assembled elevator body according to the embodiment of the present invention;
图15是本实用新型实施例轮廓限位装置的结构示意图;Fig. 15 is a schematic structural view of the contour limiting device of the embodiment of the present invention;
图16是图15是中圆圈部分的局部放大示意图;Fig. 16 is a partially enlarged schematic diagram of the circled part in Fig. 15;
图17是本实用新型实施例备用应急门的安装示意图;Figure 17 is a schematic diagram of the installation of the backup emergency door of the utility model embodiment;
图18是本实用新型实施例顶板对开结构示意图。Fig. 18 is a schematic diagram of the split structure of the top plate of the embodiment of the utility model.
其中:1、电梯本体,2、驱动装置,3钢丝绳导向装置,4、梯子导向装置,5、安全装置,6、梯子,7、防尘罩,8、轮廓限位装置,9、半防尘罩,10、连接电梯本体的搭扣锁,11、连接防尘罩的搭扣锁,12、应急备用门,13、提升吊架,14、上框,15、上连接杆,16、U型侧板,17、钢丝绳导向轮,18、前支架,19、底板,20、底架,21、导向装置总成,22、下框,23、后支架,24、上连接杆,25、下连接杆,26、梯子连接件,27、提升机,28、顶板,29、电器控制箱,30、门吸限位板,31、门禁开关安装板,32、门禁开关,33、灯管,34、门锁,35、门吸,36、支脚螺栓,37、电梯门,8-1、弹簧,8-2、固定基板,8-3、分号拨叉,8-4、微动开关,8-5、轮廓限位板,8-6、连接垫套,8-7、连接螺钉,8-8、开口销,8-9、固定套旱件,8-10、导向芯轴,8-11、滑套焊件,8-12、销轴,8-13、杆端关节轴承,8-14、连接板焊件,8-15、中心弹簧。Among them: 1. Elevator body, 2. Driving device, 3. Wire rope guiding device, 4. Ladder guiding device, 5. Safety device, 6. Ladder, 7. Dustproof cover, 8. Contour limiting device, 9. Semi-dustproof Cover, 10. Hasp lock connected to elevator body, 11. Hasp lock connected to dust cover, 12. Emergency spare door, 13. Lifting hanger, 14. Upper frame, 15. Upper connecting rod, 16. U-shaped Side plate, 17, wire rope guide wheel, 18, front support, 19, bottom plate, 20, bottom frame, 21, guide assembly, 22, lower frame, 23, rear support, 24, upper connecting rod, 25, lower connection Rod, 26, ladder connector, 27, hoist, 28, top plate, 29, electrical control box, 30, door suction limit plate, 31, access control switch mounting plate, 32, access control switch, 33, light tube, 34, Door lock, 35, door stopper, 36, foot bolt, 37, elevator door, 8-1, spring, 8-2, fixed base plate, 8-3, semicolon shift fork, 8-4, micro switch, 8- 5. Contour limiting plate, 8-6, connecting pad cover, 8-7, connecting screw, 8-8, cotter pin, 8-9, fixed sleeve dry piece, 8-10, guide mandrel, 8-11, Sliding sleeve weldment, 8-12, pin shaft, 8-13, rod end joint bearing, 8-14, connecting plate weldment, 8-15, center spring.
具体实施方式 Detailed ways
下面结合附图和实施例,对本实用新型的具体实施方式作进一步详细描述。以下实施例仅用于更加清楚地说明本实用新型的技术方案,而不能以此来限制本实用新型的保护范围。Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is described in further detail. The following examples are only used to illustrate the technical solution of the utility model more clearly, but not to limit the protection scope of the utility model.
本实施例的塔筒电梯(以下简称电梯)应用在风力发电厂风塔筒内,将塔筒电梯分解成各个可以组装的部件,每个部件都能通过宽500mm的塔筒门口,然后用螺栓连接使之成为电梯整体。螺栓通常采用高强度螺栓,以确保连接的可靠。The tower elevator of this embodiment (hereinafter referred to as the elevator) is applied in the wind tower of a wind power plant, and the tower elevator is decomposed into parts that can be assembled. Each part can pass through the tower door with a width of 500mm, and then bolt The connection makes it an elevator whole. Bolts usually use high-strength bolts to ensure reliable connection.
结合图1~5、图15~18,本实施例的塔筒电梯包括电梯本体1、通过钢丝绳对电梯本体1进行导向的钢丝绳导向装置3、通过梯子6对电梯本体1进行导向的梯子导向装置4、以及安装在电梯本体1的顶板28上的驱动机构2和安全装置5。在电梯本体1的顶板28上设置有防尘罩7,防尘罩7将驱动机构2和安全装置5罩在电梯本体1的顶板28上,对驱动机构2和安全装置5形成保护,同时也对电梯本体1内的人和/或物形成保护。防尘罩7通过连接电梯本体的搭扣锁10与电梯本体1连接,防尘罩7采用两瓣对开式结构,包括两个半防尘罩9,两个半防尘罩9之间通过连接防尘罩的搭扣锁11连接。梯子导向装置4安装在风塔筒内的侧壁上,与安装在电梯本体1上的导向装置总成21配合,对电梯本体1的升降进行控制。驱动装置2采用的是塔筒电梯专用的牵引提升机27,它可以带动电梯本体1沿固定的钢丝绳爬升或者下降,带有电磁失电制动器,保证塔筒电梯准确定位,同时带有手动释放装置,可以使电梯在断电状态下手动下降。电磁失电制动器及手动释放装置,为三相异步电磁制动电动机的一个部件,为现有产品,本实施例中选用安徽巨星电磁制动器有限公司的销售的DZS系列电磁失电制动器,其原理为:电磁制动器通电时,电磁吸力立即吸引衔铁并压缩弹簧,制动盘与衔铁脱开并可自由转动。当切断电源时,制动器衔铁失去电磁吸力,弹簧推动衔铁压紧制动盘,在摩擦力矩作用下达到制动作用。安全装置5是一安全锁,它可以通过对设备运行速度的检测来保证塔筒电梯因意外状况或突发事件而坠落超过设定速度时,将设备锁定在安全钢丝绳上。安全锁的工作原理是:钢丝绳穿过安全锁,经过锁块及两个摩擦轮,当钢丝绳移动速度小于设定速度(一般为22m/min)时,锁块处于打开状态,钢丝绳顺利通过,摩擦轮带动测速机构(飞块)旋转,一旦速度超过设定速度(该设定速度是通过设计飞快的旋转速度来设定的),飞块因离心力作用在旋转时触发触发杆,使触发杆转动,从而带动支杆转动,使支杆脱离锁块支板上的限位缺口,脱离支板阻挡的锁块支板在扭力弹簧的作用下旋转,从而使锁块夹紧钢丝绳,使钢绳停止移动。电梯本体1设置有应急备用门12,应急备用门12位与电梯本体1与梯子导向装置4配合的一侧,当遇到紧急情况时,可以在电梯内打开应急备用门12,从该门中出来,沿梯子6上下避险。电梯本体1内的仓内顶板28采用对开结构,可根据需要分别相向推开,在仓内进行对顶板28上面部件的操作和维护。轮廓限位装置8设置在电梯本体1的底端,该装置对来自电梯底部的任意方向的阻力均能可靠的发出使电梯自动停止的信号,从而使电梯及时停止,避免危险。轮廓限位装置8通过连接螺钉8-7以及套装在连接螺钉8-7外部的连接垫套8-6固定在电梯本体1的底端,连接螺钉8-7的另一端固定在固定基板8-2上,固定基板8-2通过弹簧8-1与轮廓限位板8-5连接,轮廓限位板8-5的中心位置垂直向上焊接有连接板焊件8-14,在连接板焊件8-14上依次向上设置有杆端关节轴承8-13、销轴8-12、导向芯轴8-10和开口销8-8,在固定基板8-2的中心位置垂直向下焊接有固定套焊件8-9,固定套焊件8-9的长度小于固定基板8-2与轮廓限位板8-5之间的距离,在固定套焊件8-9外部设置有滑套焊件8-11,滑套焊件8-11的长度小于固定套焊件8-9的长度,滑套焊件8-11的底端焊接在轮廓限位板8-5上,滑套焊件8-11的外面设置有中心弹簧8-15。通过螺栓固定在轮廓限位板8-5上的发号拨叉8-3与固定在固定基板8-2上的微动开关8-4连接,发号拨叉8-3的运动可以控制微动开关8-4的通断。这样,当轮廓限位板8-5遇到任何阻力的时候,都会在弹簧8-1和中心弹簧8-15的作用下,带动发号拨叉8-3运动,从而控制微动开关8-4的通断,对来自电梯底部的任意方向的阻力可靠的发出使电梯自动停止的信号,从而使电梯停止。With reference to Figures 1 to 5 and Figures 15 to 18, the tower elevator of this embodiment includes an
图6~14是本实用新型塔桶电梯的电梯本体的安装步骤示意图。首先由两个U型侧板16和上框14、下框22构成方形的壳体,然后将前支架18和后支架23固定在两块U型侧板16之间。然后分别在上框14、下框22上安装上连接杆24和下连接杆25,上连接杆24和下连接杆25上设有钢丝穿过的通孔,因此,要保证安装后的上连接杆24和下连接杆25上的通孔在一条直线上。然后在上框14安装提升吊架13,在下连接杆25上安装底架20,安装好后,将壳体立起,以向上提升为上,然后通过爬升梯子连接件26将导向装置总成21安装在壳体的一侧上,然后将提升机27安装在提升吊架13旁边。然后依次安装安全装置5和钢丝绳导向轮17,在安装导向装置总成21的一侧安装应急备用门12,在与应急备用门12相对的一侧安装电梯门37,然后在电梯本体的最底端通过支脚螺栓36安装轮廓限位装置8,将底板19固定在底架20上,在顶部安装顶板28、电器控制箱29和防尘罩7,并连接好电器之间的走线。然后逐一安装门吸限位板30、门禁开关安装板31、门禁开关32、灯管33、门锁34、门吸35。这样,电梯本体1就安装完毕了,将钢丝绳导向装置3和梯子导向装置与电梯本体1连接好,这样,整个塔筒电梯就在风塔内安装完毕了。6-14 are schematic diagrams of the installation steps of the elevator body of the tower bucket elevator of the present invention. Firstly, two
由以上实施例可以看出,本实用新型实施例安装有梯子导向装置和应急备用门,大大提高了塔筒电梯应急处理的安全性,在顶部设置了防尘罩和在底部设置了轮廓限位装置,大大提高了使用安全性,仓内顶板可分别相向推开,便于在仓内对上部装置进行操作和维护。另外,整个电梯可拆解成若干部件,且每个部件都能穿过较狭窄的门口,从而实现在风塔内组装、安装,特别适用对原有塔筒增设电梯的改造工程。It can be seen from the above embodiments that the embodiment of the utility model is equipped with a ladder guiding device and an emergency backup door, which greatly improves the safety of the emergency treatment of the tower elevator, and a dust cover is set on the top and a contour limit is set on the bottom device, which greatly improves the safety of use, and the top plates in the warehouse can be pushed away from each other, which is convenient for the operation and maintenance of the upper device in the warehouse. In addition, the entire elevator can be disassembled into several parts, and each part can pass through a relatively narrow doorway, so as to realize assembly and installation in the wind tower, especially suitable for the renovation project of adding elevators to the original tower.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only the preferred embodiment of the utility model, and it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and modifications can also be made. And retouching should also be regarded as the protection scope of the present utility model.
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Owner name: 3S LIFT-FICONT INDUSTRY (BEIJING) INC. Free format text: FORMER NAME: ZHONGJI LIANHE INDUSTRY TECHNOLOGY (BEIJING)CO., LTD. |
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Inventor after: Liu Yafeng Inventor after: Liu Zhixin Inventor after: Wang Xijun Inventor before: Liu Yafeng |
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Address after: 101106 Beijing, East Road, Tongzhou District, No. two, building No. 15, building No. 1 Patentee after: The occasion of the joint Polytron Technologies Inc (Beijing) Address before: 101118 Beijing City, Tongzhou District song Bai Fuyuan Industrial Zone No. 6 Patentee before: Zhongji Lianhe Industry Technology (Beijing)Co., Ltd. |
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