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CN201268408Y - Belt type tablet counter - Google Patents

Belt type tablet counter Download PDF

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Publication number
CN201268408Y
CN201268408Y CNU2008201526090U CN200820152609U CN201268408Y CN 201268408 Y CN201268408 Y CN 201268408Y CN U2008201526090 U CNU2008201526090 U CN U2008201526090U CN 200820152609 U CN200820152609 U CN 200820152609U CN 201268408 Y CN201268408 Y CN 201268408Y
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Prior art keywords
belt
motor
bearing support
support frame
shaft
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Expired - Fee Related
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CNU2008201526090U
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Chinese (zh)
Inventor
孙怀远
廖跃华
周夫之
郭志杰
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University of Shanghai for Science and Technology
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University of Shanghai for Science and Technology
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Abstract

本实用新型涉及一种带式数粒机,包括机架、电机及减速器、调速器、传动机构、支承架组件、加料器、皮带、张紧调节部件;支承架组件置于机架上面,支承架组件内装有传动机构和皮带,传动机构与固定在支承架组件侧面的电机及减速器相连接,支承架组件前端装有皮带张紧调节部件,支承架组件的后端,皮带上面安装有加料器。本实用新型可半自动,亦可组装在线使用,适用于药片、胶囊、小丸等大小均一、形状规则药品的数粒装瓶作业,它具有结构简单、轻巧,操作简易,工作过程平稳,成本低等特点,是实验室、包装中试过程选型的理想产品。

Figure 200820152609

The utility model relates to a belt-type counting machine, which comprises a frame, a motor, a reducer, a speed governor, a transmission mechanism, a support frame assembly, a feeder, a belt, and a tension adjustment part; the support frame assembly is placed on the frame , the support frame assembly is equipped with a transmission mechanism and a belt, the transmission mechanism is connected with the motor and the reducer fixed on the side of the support frame assembly, the front end of the support frame assembly is equipped with a belt tension adjustment part, and the rear end of the support frame assembly is installed on the belt. There are feeders. The utility model can be semi-automatic, and can also be assembled and used on-line. It is suitable for the bottling operation of medicines with uniform size and regular shape, such as tablets, capsules, and pellets. It has the advantages of simple structure, light weight, easy operation, stable working process, and low cost. It is an ideal product for laboratory and packaging pilot test selection.

Figure 200820152609

Description

带式数粒机 Belt counting machine

技术领域 technical field

本实用新型涉及一种数粒机,尤其是一种直线型的带式数粒机。The utility model relates to a grain counting machine, in particular to a linear belt-type grain counting machine.

技术背景 technical background

固体制剂生产过程中,瓶包装非常广泛,而实现瓶包装的关键就在于准确计数。目前,市场上提供的装瓶机主要有转盘数粒型和电子数粒型,基本都是针对大批量生产的,一般价格多在人民币8万元以上,这对实验室、包装中试使用来说,很不合适,为此,设计带式数粒机可填补这一领域的空白。In the production process of solid preparations, bottle packaging is very extensive, and the key to realizing bottle packaging is accurate counting. At present, the bottling machines provided on the market mainly include the rotary table counting type and the electronic counting type, which are basically aimed at mass production, and the general price is more than RMB 80,000. Said, very inappropriate, for this reason, the design belt counting machine can fill the gap in this field.

发明内容 Contents of the invention

本实用新型是要提供一种能适用于实验室和包装中试等领域的,具有结构简单、操作简易、工作过程平稳、成本低等特点的带式数粒机,用于解决现有装瓶机结构复杂、价格高而造成实验室和包装中试中应用与选型的技术问题。The utility model is to provide a belt-type counting machine which is applicable to the fields of laboratories and packaging pilot tests, and has the characteristics of simple structure, easy operation, stable working process, and low cost, and is used to solve the problem of existing bottling The complex structure and high price of the machine have caused technical problems in the application and selection of the laboratory and packaging pilot tests.

本实用新型为解决上述技术问题而采用的技术方案如下:The technical scheme that the utility model adopts for solving the problems of the technologies described above is as follows:

一种带式数粒机,包括机架、电机及减速器、调速器、传动机构、支承架组件、加料器、皮带、张紧调节部件;支承架组件置于机架上面,支承架组件内装有传动机构和皮带,传动机构与固定在支承架组件侧面的电机及减速器相连接,支承架组件前端装有皮带张紧调节部件,支承架组件的后端,皮带上面安装有加料器。A belt-type counting machine, including a frame, a motor and a reducer, a speed governor, a transmission mechanism, a support frame assembly, a feeder, a belt, and a tension adjustment component; the support frame assembly is placed on the frame, and the support frame assembly A transmission mechanism and a belt are installed inside, and the transmission mechanism is connected with the motor and the reducer fixed on the side of the support frame assembly. The front end of the support frame assembly is equipped with a belt tension adjustment part, and the rear end of the support frame assembly is equipped with a feeder on the belt.

支承架组件由支承架、前支杆、前小轴、后支杆、后小轴、出料斗组成,支承架上面板上开有落料孔,侧板上装有出料斗,两侧板前端开有调节槽;前支杆和后支杆分别通过前小轴和后小轴与支承架连接在一起,而前支杆和后支杆用螺钉固定在机架上平面上。The supporting frame assembly is composed of a supporting frame, a front support rod, a small front shaft, a rear support rod, a small rear shaft and a discharge hopper. There is an adjustment slot; the front strut and the rear strut are connected to the supporting frame through the front small shaft and the rear small shaft respectively, and the front strut and the rear strut are fixed on the upper plane of the frame with screws.

电机及减速器和传动机构由电机、安装板、减速器、主动轴、左连接板、同步带轮、右连接板、同步带、从动辊、辊轴组成,电机与安装板用螺钉连结,电机位于减速器下面,主动轴装在减速器的输出轴上,主动轴两端装有左连接板和右连接板,两连接板中间装有同步带轮,主动轴后侧装有从动辊,通过同步带使主动轴与从动辊相连接,且从动辊装在芯轴上。The motor, reducer and transmission mechanism are composed of motor, mounting plate, reducer, driving shaft, left connecting plate, synchronous pulley, right connecting plate, synchronous belt, driven roller, and roller shaft. The motor and mounting plate are connected by screws. The motor is located under the reducer, the driving shaft is installed on the output shaft of the reducer, the left and right connecting plates are installed at both ends of the driving shaft, the timing belt pulley is installed in the middle of the two connecting plates, and the driven roller is installed on the rear side of the driving shaft , the driving shaft is connected with the driven roller through the synchronous belt, and the driven roller is installed on the mandrel.

张紧调节部件由张紧辊、辊轴、调节螺杆、调节螺母组成,张紧辊装在辊轴上,辊轴两头的孔中装有调节螺杆,调节螺杆上旋有调节螺母。The tension adjustment part is made up of tension roller, roller shaft, adjustment screw rod, adjustment nut, and tension roller is contained on the roller shaft, and adjustment screw rod is housed in the hole of roller shaft two ends, is screwed with adjustment nut on the adjustment screw rod.

加料器由底板、转刷电机、转刷、料斗组成,料斗用螺钉装在底板上,转刷装在转刷电机输出轴上,转刷电机装在料斗的下口上。The feeder is composed of a base plate, a rotating brush motor, a rotating brush, and a hopper. The hopper is mounted on the base plate with screws, the rotating brush is mounted on the output shaft of the rotating brush motor, and the rotating brush motor is mounted on the lower opening of the hopper.

本实用新型与现有技术相比具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:

1.带式数粒机可半自动,亦可组装在线使用,操作容易,尤其适用于实验室、包装中试过程。1. The belt counting machine can be semi-automatic or can be assembled and used online. It is easy to operate and is especially suitable for laboratories and packaging pilot tests.

2.采用模块组合形式,结构简洁、轻巧,装拆容易、维护方便。2. The modular combination form is adopted, the structure is simple, light and handy, easy to assemble and disassemble, and convenient to maintain.

3.采用直线运行的皮带作为计数模孔的载体,取代转盘或光电装置实现定量计数,简单易行、工作过程平稳、成本低。3. The belt running in a straight line is used as the carrier for counting die holes, replacing the turntable or photoelectric device to realize quantitative counting, which is simple and easy to operate, the working process is stable, and the cost is low.

附图说明 Description of drawings

图1是本实用新型结构立体示意图;Fig. 1 is a three-dimensional schematic diagram of the structure of the utility model;

图2是支承架组件结构示意图;Fig. 2 is a structural schematic diagram of a support frame assembly;

图3是电机及减速器和传动机构示意图;Fig. 3 is a schematic diagram of a motor, a reducer and a transmission mechanism;

图4是张紧调节部件结构示意图;Fig. 4 is a schematic diagram of the structure of the tension adjustment component;

图5是加料器结构示意图。Fig. 5 is a schematic diagram of the structure of the feeder.

具体实施方式 Detailed ways

下面结合附图与实施对本实用新型作进一步的描述。Below in conjunction with accompanying drawing and implementation the utility model is further described.

如图1所示,一种带式数粒机,包括机架1、竖直板2、调速器3、电机及减速器4、传动机构8、支承架组件5、加料器9、皮带7、张紧调节部件6。As shown in Figure 1, a belt-type counting machine includes a frame 1, a vertical plate 2, a speed controller 3, a motor and a reducer 4, a transmission mechanism 8, a support frame assembly 5, a feeder 9, and a belt 7 , Tension adjustment part 6.

竖直板2用螺钉垂直固定于机架1上平面上,电机及减速器4、调速器3沿竖直板2方向安装于机架1上面,支承架组件5也置于机架1上面,支承架组件5内装有传动机构8和皮带7,传动机构8与固定在支承架组件5侧面的电机及减速器4相连接,支承架组件5前端装有皮带张紧调节部件6,支承架组件5的后端,皮带7上面安装有加料器9,皮带在加料器9与支承架组件5之间通过。The vertical plate 2 is vertically fixed on the upper plane of the frame 1 with screws, the motor, the reducer 4 and the governor 3 are installed on the frame 1 along the direction of the vertical plate 2, and the supporting frame assembly 5 is also placed on the frame 1 , the supporting frame assembly 5 is equipped with a transmission mechanism 8 and a belt 7, the transmission mechanism 8 is connected with the motor and the reducer 4 fixed on the side of the supporting frame assembly 5, the front end of the supporting frame assembly 5 is equipped with a belt tension adjustment part 6, and the supporting frame At the rear end of the assembly 5, a feeder 9 is installed above the belt 7, and the belt passes between the feeder 9 and the support frame assembly 5.

如图2所示,支承架组件5由支承架21、前支杆22、前小轴23、后支杆25、后小轴24、出料斗26组成。支承架21上面板上开有落料孔27,与安装在侧板上的出料斗26相通,两侧板前端开有调节槽28,前支杆22和后支杆25分别通过前小轴23和后小轴24与支承架21装在一起,而前支杆22和后支杆25又用螺钉固定在机架1上平面上。As shown in FIG. 2 , the support frame assembly 5 is composed of a support frame 21 , a front support rod 22 , a front small shaft 23 , a rear support rod 25 , a rear small shaft 24 and a discharge hopper 26 . There is a blanking hole 27 on the upper panel of the support frame 21, which communicates with the discharge hopper 26 installed on the side panel, and an adjustment slot 28 is opened at the front end of the two side panels, and the front support rod 22 and the rear support rod 25 pass through the front small shaft 23 respectively. Pack together with rear small axle 24 and support frame 21, and front strut 22 and rear strut 25 are screwed on the plane on frame 1 again.

如图3所示,电机及减速器4和传动机构8由电机31、安装板32、减速器33、主动轴34、左连接板35、同步带轮40、右连接板36、同步带37、从动辊38、辊轴39组成。电机31与安装板32用螺钉联结,减速器33位于电机31上面,主动轴34装在减速器33的输出轴上,主动轴34通过左连接板35和右连接板36安装在支承架组件5中的支承架21两侧面板上,左、右两连接板中间装有同步带轮40,主动轴34后侧装有从动辊38(其上也装有同步带轮),通过同步带37的传动使主动轴34与从动辊38联系起来,从动辊38装在芯轴39上。As shown in Figure 3, motor and speed reducer 4 and transmission mechanism 8 are made of motor 31, mounting plate 32, speed reducer 33, driving shaft 34, left connecting plate 35, synchronous pulley 40, right connecting plate 36, synchronous belt 37, Driven roller 38, roller shaft 39 form. The motor 31 is connected with the mounting plate 32 with screws, the speed reducer 33 is located above the motor 31, the driving shaft 34 is installed on the output shaft of the speed reducer 33, and the driving shaft 34 is installed on the support frame assembly 5 through the left connecting plate 35 and the right connecting plate 36 On the support frame 21 both side panels in the middle, a timing belt pulley 40 is housed in the middle of the left and right two connecting plates, and a driven roller 38 (a timing belt pulley is also housed on it) is installed on the driving shaft 34 rear side, and a timing belt 37 The transmission of drive shaft 34 is linked with driven roller 38, and driven roller 38 is contained on the mandrel 39.

如图4所示,张紧调节部件6由张紧辊41、辊轴42、调节螺杆43、调节螺母44组成。张紧辊41装在辊轴42上,辊轴42两端装在支承架组件5中的支承架21两侧板的调节槽28中,辊轴42两头的孔中装有调节螺杆43,调节螺杆43上旋有调节螺母44。As shown in FIG. 4 , the tension adjustment component 6 is composed of a tension roller 41 , a roller shaft 42 , an adjustment screw 43 , and an adjustment nut 44 . The tension roller 41 is installed on the roller shaft 42, and the two ends of the roller shaft 42 are installed in the adjustment grooves 28 of the two side plates of the support frame 21 in the support frame assembly 5. Adjusting screw rods 43 are housed in the holes at the two ends of the roller shaft 42. An adjusting nut 44 is screwed on the screw rod 43 .

如图5所示,加料器9由底板51、转刷电机52、转刷53、料斗54组成。料斗54用螺钉装在底板51上,转刷53装在转刷电机52输出轴上,转刷电机52装在料斗54的下口上。As shown in FIG. 5 , the feeder 9 is composed of a base plate 51 , a rotating brush motor 52 , a rotating brush 53 and a hopper 54 . Hopper 54 is contained on the base plate 51 with screw, and rotating brush 53 is contained on the output shaft of rotating brush motor 52, and rotating brush motor 52 is contained on the lower mouth of hopper 54.

工作时,待装瓶药品(药片、胶囊、小丸等)置于加料器9的料斗54中,皮带7装在传动机构8的从动辊38和张紧调节部件6的张紧辊41上,在从动辊38带动下,皮带7于加料器9和支承架组件5中的支承架21的上面板之间通过。当皮带7上的一组模孔通过料斗54下方时,药品在机器自身振动作用下便落入模孔,之后随着皮带7继续前进,而加料器9中的转刷53将皮带模孔上方的药品阻挡在料斗54中。当药品随着皮带7运行到支承架21上面板的落料孔27处时,由于药品下方再无托板而落下并进入支承架21侧板的出料斗26,随之落入位于出料斗下方的包装瓶中,从而完成一定数量药品的计数分装工作。如发现皮带7在支承架21上面板上运行时太松,则可通过调节张紧调节部件6中的调节螺母44,使调节螺杆43带动张紧辊41,从而使皮带张紧。During work, the medicine to be bottled (tablets, capsules, pellets, etc.) is placed in the hopper 54 of the feeder 9, and the belt 7 is installed on the driven roller 38 of the transmission mechanism 8 and the tension roller 41 of the tension adjustment member 6, Driven by the driven roller 38 , the belt 7 passes between the feeder 9 and the upper panel of the support frame 21 in the support frame assembly 5 . When a group of die holes on the belt 7 pass below the hopper 54, the medicine will fall into the die holes under the vibration of the machine itself, and then continue to move forward with the belt 7, while the rotating brush 53 in the feeder 9 will press the mold holes above the belt die holes. The medicines are blocked in the hopper 54. When the medicine moves to the discharge hole 27 on the upper panel of the support frame 21 along with the belt 7, it falls down and enters the discharge hopper 26 on the side plate of the support frame 21 because there is no supporting plate below the medicine, and then falls into the discharge hopper below. In the packaging bottle, so as to complete the counting and packing work of a certain amount of medicines. If it is found that the belt 7 is too loose when running on the upper plate of the support frame 21, then the adjustment screw 43 can drive the tension roller 41 by adjusting the adjustment nut 44 in the tension adjustment part 6, so that the belt is tensioned.

Claims (5)

1. a belt counting grain machine comprises frame (1), governor (3), motor and retarder (4), feeder (9), it is characterized in that, also comprises bearing support assembly (5), and parts (6) are regulated in transmission device (8), belt (7), tensioning; Described bearing support assembly (5) places above the frame (1), transmission device (8) and belt (7) are housed in the bearing support assembly (5), transmission device (8) is connected with motor that is fixed on bearing support assembly (5) side and retarder (4), described bearing support assembly (5) front end is equipped with belt tension regulates parts (6), the rear end of bearing support assembly (5) is equipped with feeder (9) above the belt (7).
2. belt counting grain machine according to claim 1, it is characterized in that, described bearing support assembly (5) is made up of bearing support (21), front support rod (22), preceding little axle (23), back stay (25), the little axle in back (24), discharge bucket (26), have material-dropping hole (27) on bearing support (21) top panel, discharge bucket (26) is housed on the side plate, and the biside plate front end has regulating tank (28); Front support rod (22) and back stay (25) are fitted together with bearing support (21) by preceding little axle (23) and the little axle in back (24) respectively, and front support rod (22) and back stay (25) are screwed in frame (1) upward on the plane.
3. belt counting grain machine according to claim 1; it is characterized in that; described motor and retarder (4) and transmission device (8) are by motor (31); adapter plate (32); retarder (33); imput shaft (34); left side connecting panel (35); synchronous pulley (40); right connecting panel (36); be with synchronously (37); driven voller (38); roll shaft (39) is formed; motor (31) links with screw with adapter plate (32); motor (31) is positioned at below the retarder (33); imput shaft (34) is contained on the output shaft of retarder (33); left connecting panel (35) and right connecting panel (36) are equipped with in imput shaft (34) two ends; two connecting panels (35; synchronous pulley (40) is housed 36); imput shaft (34) rear side is equipped with driven voller (38); and by synchronous band (37) imput shaft (34) is connected with driven voller (38), and driven voller (38) is contained on the mandrel (39).
4. belt counting grain machine according to claim 1; it is characterized in that; described tensioning is regulated parts (6) and is made up of idler roller (41), roll shaft (42), adjusting screw(rod) (43), setting nut (44); idler roller (41) is contained on the roll shaft (42); in the hole at roll shaft (42) two adjusting screw(rod) (43) is housed, is rotary with setting nut (44) on the adjusting screw(rod) (43).
5. belt counting grain machine according to claim 1; it is characterized in that; described feeder (9) is made up of base plate (51), commentaries on classics brush motor (52), commentaries on classics brush (53), hopper (54); hopper (54) is contained on the base plate (51) with screw; change brush (53) and be contained on commentaries on classics brush motor (52) output shaft, change brush motor (52) and be contained on the end opening of hopper (54).
CNU2008201526090U 2008-09-02 2008-09-02 Belt type tablet counter Expired - Fee Related CN201268408Y (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102139798A (en) * 2010-11-24 2011-08-03 天津三英焊业股份有限公司 Flux-cored wire belt type powder feeder
CN103847989A (en) * 2014-04-01 2014-06-11 苏州润弘贸易有限公司 Amplitude modulation double-end grain counting machine
CN104260944A (en) * 2014-08-11 2015-01-07 深圳市联星服装辅料有限公司 Photoelectric button counting machine
CN104554900A (en) * 2014-12-31 2015-04-29 北京翰林航宇科技发展股份公司 Mechanical grain counting bottling machine
CN105775634A (en) * 2014-12-26 2016-07-20 佳木斯大学 Pill supplementing trolley utilized in Chinese traditional medicine honeyed pill production line
CN105923323A (en) * 2016-07-07 2016-09-07 迈为医疗技术(深圳)有限公司 Special-shaped medicine belt medicine dividing and falling system
CN106335675A (en) * 2016-11-23 2017-01-18 范国隆 Medical Tablet Counting and Separating Device

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102139798A (en) * 2010-11-24 2011-08-03 天津三英焊业股份有限公司 Flux-cored wire belt type powder feeder
CN102139798B (en) * 2010-11-24 2013-04-24 天津三英焊业股份有限公司 Flux-cored wire belt type powder feeder
CN103847989A (en) * 2014-04-01 2014-06-11 苏州润弘贸易有限公司 Amplitude modulation double-end grain counting machine
CN104260944A (en) * 2014-08-11 2015-01-07 深圳市联星服装辅料有限公司 Photoelectric button counting machine
CN105775634A (en) * 2014-12-26 2016-07-20 佳木斯大学 Pill supplementing trolley utilized in Chinese traditional medicine honeyed pill production line
CN104554900A (en) * 2014-12-31 2015-04-29 北京翰林航宇科技发展股份公司 Mechanical grain counting bottling machine
CN104554900B (en) * 2014-12-31 2016-06-22 北京翰林航宇科技发展股份公司 A kind of mechanical type number bottling machine
CN105923323A (en) * 2016-07-07 2016-09-07 迈为医疗技术(深圳)有限公司 Special-shaped medicine belt medicine dividing and falling system
CN106335675A (en) * 2016-11-23 2017-01-18 范国隆 Medical Tablet Counting and Separating Device

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