CN201250678Y - Injection pipe of diesel engine cooling jet - Google Patents
Injection pipe of diesel engine cooling jet Download PDFInfo
- Publication number
- CN201250678Y CN201250678Y CNU2008200256395U CN200820025639U CN201250678Y CN 201250678 Y CN201250678 Y CN 201250678Y CN U2008200256395 U CNU2008200256395 U CN U2008200256395U CN 200820025639 U CN200820025639 U CN 200820025639U CN 201250678 Y CN201250678 Y CN 201250678Y
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- CN
- China
- Prior art keywords
- injection pipe
- oil
- diesel engine
- injection
- engine cooling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000002347 injection Methods 0.000 title claims abstract description 51
- 239000007924 injection Substances 0.000 title claims abstract description 51
- 238000001816 cooling Methods 0.000 title claims abstract description 12
- 239000000446 fuel Substances 0.000 claims description 8
- 239000003921 oil Substances 0.000 abstract description 17
- 238000002485 combustion reaction Methods 0.000 abstract description 10
- 239000010687 lubricating oil Substances 0.000 abstract description 7
- 238000005452 bending Methods 0.000 abstract description 5
- 238000005336 cracking Methods 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 230000007704 transition Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 10
- 230000009467 reduction Effects 0.000 description 5
- 238000003754 machining Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000010705 motor oil Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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- Fuel-Injection Apparatus (AREA)
Abstract
本实用新型公开了一种柴油机冷却喷嘴喷射管,喷射管变径部分呈平滑连续缩颈状,因此内壁过渡平滑,无车削纹,润滑油流通时阻力小,而且没有破坏内部金属微观结构,塑性好弯曲变形时圆度好,无开裂等优点,并且喷射管小端扩孔保持锐边,使喷射管喷油时减少发散,保证内冷油道内燃机的活塞得到充分的冷却和润滑。
The utility model discloses an injection pipe for cooling nozzles of diesel engines. The variable diameter part of the injection pipe is in the shape of smooth and continuous necking, so the inner wall transitions smoothly without turning lines, and the resistance when lubricating oil circulates is small, and the internal metal microstructure is not damaged, and the plasticity is excellent. Good roundness when bending and deforming, no cracking, etc., and the small end of the injection pipe is reamed to maintain sharp edges, so that the divergence is reduced when the injection pipe injects oil, and the piston of the internal combustion engine in the internal cooling oil passage is fully cooled and lubricated.
Description
技术领域 technical field
本实用新型涉及一种内燃机内冷油道润滑油喷射管。The utility model relates to a lubricating oil injection pipe for an internal cooling oil channel of an internal combustion engine.
背景技术 Background technique
目前内燃机润滑油喷射管一般采用厚壁管车成无变径管的喷射管,如图1、图2所示。这种方法加工的喷射管喷射油量少,喷射油发散大,只适合于外冷油道润滑油的喷射,对内冷油道内燃机的使用寿命极大的降低。At present, the lubricating oil injection pipe of the internal combustion engine generally adopts a thick-walled pipe turning into an injection pipe without a variable diameter pipe, as shown in Figure 1 and Figure 2. The injection pipe processed by this method has a small amount of injection oil, and the injection oil diverges greatly, which is only suitable for the injection of lubricating oil in the external cooling oil passage, and greatly reduces the service life of the internal combustion engine in the internal cooling oil passage.
而喷射管采用变径喷射管基本采用厚壁管车削成变径管的工艺,该种制造方法复杂,加工内孔变径部分需专用锥形刀具,加工易造成内台阶或穿透,而且因加工后管壁车纹使喷射管在弯管时易开裂或椭圆度≥10%,如图3、图4、图5所示。这种方法加工出的喷射管因管内车成表面粗糙度大,若降低内壁粗糙度加工成本高、加工难度很大。而润滑油的喷射特性是要求喷射管内壁光滑变径均匀,以降低润滑油的内壁附着力,减少涡流的形成。The injection tube adopts the process of turning the thick-walled tube into a variable-diameter tube. The manufacturing method is complicated, and a special tapered tool is required to process the variable-diameter part of the inner hole. The processing is easy to cause internal steps or penetration, and because of After processing, the pipe wall pattern makes the injection pipe easy to crack or ellipticity ≥ 10% when bending, as shown in Fig. 3, Fig. 4 and Fig. 5. The injection tube processed by this method has a large surface roughness due to the machining inside the tube. If the roughness of the inner wall is reduced, the processing cost is high and the processing is very difficult. The injection characteristics of lubricating oil require that the inner wall of the injection pipe be smooth and uniform in diameter, so as to reduce the adhesion of the inner wall of the lubricating oil and reduce the formation of eddy currents.
而普通的缩径加工(如旋压缩径、电磁缩径),由于坯料在环向存在压缩变形行为,变形过程中易产生失稳起皱,从而导致后续成形过程无法进行,一次成形缩径量受到限制,而且这种缩径方法一般适用大直径管的加工,这种方法用在薄壁细管上易造成缩径管端口变薄开裂,造成喷射管喷油发散。However, ordinary diameter reduction processing (such as rotary compression diameter reduction, electromagnetic diameter reduction), due to the compression and deformation behavior of the blank in the circumferential direction, instability and wrinkling are prone to occur during the deformation process, which makes the subsequent forming process impossible. Restricted, and this method of diameter reduction is generally suitable for the processing of large-diameter pipes. This method is used on thin-walled thin pipes, which will easily cause the port of the diameter reduction pipe to become thinner and crack, causing the injection pipe to spray oil and diverge.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种喷射油量大,喷射油发散小的柴油机冷却喷嘴喷射管。The technical problem to be solved by the utility model is to provide a diesel engine cooling nozzle injection pipe with large injection oil volume and small injection oil divergence.
为解决上述技术问题,本实用新型的技术方案是:柴油机冷却喷嘴喷射管,包括喷射管本体,所述喷射管本体内设有喷油通道,所述喷油通道的喷油管端为平滑连续缩颈状。In order to solve the above-mentioned technical problems, the technical solution of the utility model is: the diesel engine cooling nozzle injection pipe, including the injection pipe body, the injection pipe body is provided with an oil injection channel, and the oil injection pipe end of the oil injection channel is smooth and continuous Necked.
作为一种改进,所述缩径状喷油管端边缘为锐边。As an improvement, the end edge of the reduced-diameter fuel injection pipe is a sharp edge.
由于采用了上述技术方案,本实用新型喷射管变径部分呈平滑连续缩颈状,因此内壁过渡平滑,无车削纹,润滑油流通时阻力小,而且没有破坏内部金属微观结构,塑性好弯曲变形时圆度好,无开裂等优点,并且喷射管小端扩孔保持锐边,使喷射管喷油时减少发散,保证内冷油道内燃机的活塞得到充分的冷却和润滑。Due to the adoption of the above-mentioned technical scheme, the diameter-changing part of the injection pipe of the utility model is smooth and continuously necked, so the inner wall transition is smooth, without turning lines, the resistance when the lubricating oil circulates is small, and the internal metal microstructure is not damaged, and the plasticity is good and the bending deformation is good. It has the advantages of good roundness, no cracking, etc., and the small end of the injection pipe is reamed to maintain a sharp edge, so that the divergence is reduced when the injection pipe sprays oil, and the piston of the internal combustion engine in the internal cooling oil passage is fully cooled and lubricated.
附图说明 Description of drawings
图1为常用内燃机喷射管的管材;Fig. 1 is the pipe material of common internal combustion engine injection pipe;
图2为常用内燃机喷射管;Figure 2 is a commonly used internal combustion engine injection pipe;
图3为国内机加工变径内燃机机油喷射管的喷嘴加工示意图;Fig. 3 is the schematic diagram of the nozzle processing of domestic machining variable-diameter internal combustion engine oil injection pipe;
图4为国内机加工变径内燃机机油喷射管;Fig. 4 is domestic machining variable diameter internal combustion engine oil injection pipe;
图5为图4中A-A向剖视图;Fig. 5 is A-A to sectional view among Fig. 4;
图6为本实施例的内燃机机油喷射管的喷嘴加工示意图;Fig. 6 is a schematic diagram of the nozzle processing of the internal combustion engine oil injection pipe of the present embodiment;
图7为本实施例的结构示意图;Fig. 7 is the structural representation of present embodiment;
图8为图7中的A-A向剖视图。Fig. 8 is a sectional view taken along line A-A in Fig. 7 .
具体实施方式 Detailed ways
如图6、图7、图8所示,柴油机冷却喷嘴喷射管,包括喷射管本体3,所述喷射管本体内设有喷油通道,所述喷油通道的喷油管端31为平滑连续缩颈状。其中,所述缩径状喷油管端31边缘为锐边。As shown in Fig. 6, Fig. 7 and Fig. 8, the injection pipe of the cooling nozzle of the diesel engine includes the
本实用新型用薄壁细管通过一次装卡,缩口多次成型,利用机加工去除余料。管内部变形部分不用二次加工,缩口自然成型,一次冲压压弯成型。因薄壁管塑性好,压弯时变形小,圆整度大于92%。The utility model uses thin-wall thin tubes to be clamped once, and the necking is formed multiple times, and the remaining material is removed by machining. The deformed part inside the tube does not need secondary processing, the necking is formed naturally, and it is formed by one stamping and bending. Due to the good plasticity of the thin-walled tube, the deformation is small during bending, and the roundness is greater than 92%.
本实用新型制造的喷射管,与无变径喷嘴相比喷嘴喷射到活塞孔的油量提高了40-50%,而且加工工序简单、成本较低。Compared with the nozzle without variable diameter, the spray pipe produced by the utility model can increase the amount of oil sprayed by the nozzle to the piston hole by 40-50%, and the processing procedure is simple and the cost is low.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200256395U CN201250678Y (en) | 2008-07-09 | 2008-07-09 | Injection pipe of diesel engine cooling jet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200256395U CN201250678Y (en) | 2008-07-09 | 2008-07-09 | Injection pipe of diesel engine cooling jet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201250678Y true CN201250678Y (en) | 2009-06-03 |
Family
ID=40746352
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200256395U Expired - Lifetime CN201250678Y (en) | 2008-07-09 | 2008-07-09 | Injection pipe of diesel engine cooling jet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201250678Y (en) |
-
2008
- 2008-07-09 CN CNU2008200256395U patent/CN201250678Y/en not_active Expired - Lifetime
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: WEICHAI HEAVY MACHINERY CO., LTD. Free format text: FORMER NAME: SHANDONG JULI CO., LTD |
|
| CP03 | Change of name, title or address |
Address after: 261001 mayor Pine Road, 69, Shandong, Weifang Patentee after: Weichai Heavy Machinery Co., Ltd. Address before: 261011 No. 69 Pine Road, Weicheng, Shandong, Weifang Patentee before: Shandong Juli Co., Ltd. |
|
| CX01 | Expiry of patent term |
Granted publication date: 20090603 |
|
| CX01 | Expiry of patent term |